Granulator for nylon processing
The automatic screening of nylon particles is achieved through a combination design of screen plate and servo motor, and the dust is reduced by using corona electrostatic bars, which solves the problems of low screening efficiency and dust pollution in existing pelletizers and improves the practicality of pelletizers.
Patent Information
- Application Number
- CN202422757500.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing pelletizers cannot quickly screen out non-standard nylon pellets, and generate a lot of dust during the screening process, which affects the environment and practicality.
The design employs a screen plate and servo motor in conjunction with a telescopic column and spring to achieve automatic screening of nylon particles, and uses a corona-type electrostatic bar to adsorb dust, thereby reducing dust concentration.
It enables rapid screening and efficient dust removal of nylon particles, improving the screening efficiency and practicality of the pelletizer.
Smart Images

Figure CN223749997U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to nylon processing technical field especially, relates to a granulator for nylon processing. BACKGROUND
[0002] Nylon is a kind of synthetic polyamide material, was invented by Chinese chemist Paul DuPont in 1935, it is the high molecular compound by combining binary acid and binary amine through polymerization reaction.
[0003] In prior art, such as Chinese patent No. CN219486242U, a granulator for nylon processing, including machine body, the machine body inside one end bottom surface is equipped with cutting mechanism, the machine body inside is equipped with cleaning cooling box at cutting mechanism one side, the cleaning cooling box top is equipped with motor, the motor bottom is equipped with rotating shaft in the cleaning cooling box, the rotating shaft cam surface is equipped with brush, the cleaning cooling box one side is equipped with discharge box, the utility model will carry out the rapid cooling of nylon granules, in the process of being washed, brush will disperse the nylon granules adhered together, prevent the nylon granules from continuing to adhere, cleaning cooling box can reach a very good cooling effect, cut off the nylon granules also cannot be adhered together in heap, more cannot be adhered on the machine wall of granulator, the water that is washed and cooled to nylon granules can be recycled, saves a large amount of water.
[0004] Although the above-mentioned scheme has the advantages as above, but the disadvantage of the above-mentioned scheme is that the traditional granulator does not have subsequent screening of nylon particles, cannot quickly screen out the nylon particles that do not meet the specifications, is not convenient for preliminary screening of the nylon particles, reduces the screening efficiency of the granulator, and a large amount of dust is generated when screening, cannot be dust reduction treatment, extremely affects the environment, reduces the practicability of the granulator. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the prior art in traditional granulator does not have subsequent screening of nylon particles, cannot quickly screen out the nylon particles that do not meet the specifications, is not convenient for preliminary screening of the nylon particles, reduces the screening efficiency of the granulator, and a large amount of dust is generated when screening, cannot be dust reduction treatment, extremely affects the environment, reduces the practicability of the granulator.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: A granulator for nylon processing: Including the box, the top center of main box is fixedly installed with granulator body, the inner wall both sides of main box are all fixedly connected with fixed plate, the top near edge both sides of fixed plate are all fixedly connected with spring, the top near edge both sides of fixed plate are all fixedly connected with telescopic column, a plurality of the top of spring is fixedly connected with screen plate, the bottom of screen plate is fixedly connected on the top of a plurality of telescopic column, one side of main box outer surface is fixedly connected with the supporting plate, the top of supporting plate is fixedly installed with servo motor, the output of servo motor is fixedly connected with eccentric wheel.
[0007] As a preferred embodiment, the inner wall both sides of the main box are fixedly connected with guide plates, and one side of the outer surface of the main box is connected with a sealing door two through a hinge.
[0008] The technical effect of the above further scheme is that the nylon particles on the surface of the guide plate slide into the surface of the discharging plate after opening the sealing door two, and then the workers use containers to pack the nylon particles meeting the specifications.
[0009] As a preferred embodiment, the outer surface of the main box is fixedly connected with a discharging plate.
[0010] The technical effect of the above further scheme is that the discharging plate facilitates discharging.
[0011] As a preferred embodiment, the inside of the main box is threadedly connected with a plurality of threaded rods.
[0012] The technical effect of the above further scheme is that the hand lever starts to drive the threaded rods to reverse.
[0013] As a preferred embodiment, one end of each of the threaded rods is fixedly connected with a hand lever.
[0014] The technical effect of the above further scheme is that the hand lever facilitates manual operation.
[0015] As a preferred embodiment, one side of the outer surface of the main box is connected with a sealing door one through a hinge.
[0016] The technical effect of the above further scheme is that the sealing door one is opened to remove the nylon particles not meeting the specifications on the surface of the screen plate.
[0017] As a preferred embodiment, the other end of each of the threaded rods is fixedly connected with a clamping block.
[0018] The technical effect of the above further scheme is that the clamping block clamps the corona type electrostatic rod.
[0019] As a preferred embodiment, the plurality of said card blocks are divided into two groups, and the inner sides of the two groups of said card blocks are provided with corona electrostatic bars.
[0020] The technical effect of the above further scheme is that the controller adjusts the adsorption rate of the corona electrostatic bar to adsorb dust to the surface of the corona electrostatic bar.
[0021] Compared with the prior art, the utility model has the advantages and positive effects that:
[0022] The utility model discloses a granulator's main body is started to the granulator's main body through starting, utilize the granulation operation to the nylon, after the granulation operation is finished, the nylon particle starts to drop in the top of the screen plate from the bottom of the granulator's main body, when the nylon particle all falls in the top of the screen plate, the staff opens the external power supply of servo motor, utilizes the controller to start servo motor, the output of servo motor starts to drive eccentric wheel to carry out the continuous positive rotation, and the screen plate is pushed back and forth to shake up and down, and the spring at the bottom of the screen plate provides the good vibration amplitude of the screen plate, and the telescopic column limits the rebound direction of the spring at this time, prevents its deviation rebound track, at this time, the nylon particle that does not meet the specification is detained on the top of the screen plate, and the qualified nylon particle falls into the surface of the guide plate through continuous screening, then the staff opens the sealing door no. 2, and the nylon particle on the surface of the guide plate slides into the surface of the discharge plate, then the staff packs the nylon particle that meets the specification with the container, then the staff opens the sealing door no. 1, and the nylon particle that does not meet the specification on the surface of the screen plate is removed, and the granulator has the screening of the subsequent nylon particle, can quickly screen out the nylon particle that does not meet the specification, is convenient for the preliminary screening of the nylon particle, improves the screening efficiency of the granulator.
[0023] The utility model discloses a granulator's main body is started to the granulator's main body through starting, utilize the granulation operation to the nylon, after the granulation operation is finished, the nylon particle starts to drop in the top of the screen plate from the bottom of the granulator's main body, when the nylon particle all falls in the top of the screen plate, the staff opens the external power supply of servo motor, utilizes the controller to start servo motor, the output of servo motor starts to drive eccentric wheel to carry out the continuous positive rotation, and the screen plate is pushed back and forth to shake up and down, and the spring at the bottom of the screen plate provides the good vibration amplitude of the screen plate, and the telescopic column limits the rebound direction of the spring at this time, prevents its deviation rebound track, at this time, the nylon particle that does not meet the specification is detained on the top of the screen plate, and the qualified nylon particle falls into the surface of the guide plate through continuous screening, then the staff opens the sealing door no. 2, and the nylon particle on the surface of the guide plate slides into the surface of the discharge plate, then the staff packs the nylon particle that meets the specification with the container, then the staff opens the sealing door no. 1, and the nylon particle that does not meet the specification on the surface of the screen plate is removed, and the granulator has the screening of the subsequent nylon particle, can quickly screen out the nylon particle that does not meet the specification, is convenient for the preliminary screening of the nylon particle, improves the screening efficiency of the granulator. ACCURACY OF DRAWINGS
[0024] Figure 1 A main body structure schematic view of the granulator for nylon processing is provided for the utility model;
[0025] Figure 2 The utility model provides a kind of external structure schematic diagram of granulator for nylon processing is provided;
[0026] Figure 3 The utility model provides a kind of side view structure schematic diagram of granulator for nylon processing is provided;
[0027] Figure 4 The utility model provides a kind of cross section structure schematic diagram of granulator for nylon processing.
[0028] Legend:
[0029] 1, main box body;101, granulator body;102, supporting plate;103, servo motor;104, screen plate;105, sealing door one;106, spring;107, telescopic column;108, eccentric wheel;109, fixed plate;110, guide plate;111, sealing door two;112, blanking plate;2, hand lever;201, threaded screw;202, clamping block;203, corona type electrostatic rod. Specific implementation
[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the utility model.
[0031] Embodiment 1, please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kind of granulator for nylon processing, including main box body 1, the top center of main box body 1 is fixedly installed with granulator body 101, the inner wall both sides of main box body 1 are all fixedly connected with fixed plate 109, the top near the edge both sides of fixed plate 109 are all fixedly connected with spring 106, the top near the edge both sides of fixed plate 109 are all fixedly connected with telescopic column 107, the top of multiple springs 106 is fixedly connected with screen plate 104, the bottom of screen plate 104 is fixedly connected on the top of multiple telescopic columns 107, the side of main box body 1 outer surface is fixedly connected with supporting plate 102, the top of supporting plate 102 is fixedly installed with servo motor 103, the output end of servo motor 103 is fixedly connected with eccentric wheel 108, the inner wall both sides of main box body 1 are fixedly connected with guide plate 110, the side of main box body 1 outer surface is connected with sealing door two 111 by hinge, the side of main box body 1 outer surface is fixedly connected with blanking plate 112.
[0032] In this embodiment, the nylon to be granulated is first placed in the pelletizer body 101. By starting the pelletizer body 101, the nylon is granulated. After the granulation is completed, the nylon particles begin to fall from the bottom of the pelletizer body 101 onto the top of the screen plate 104. When all the nylon particles have fallen onto the top of the screen plate 104, the operator turns on the external power supply of the servo motor 103 and starts the servo motor 103 using the controller. The output end of the servo motor 103 starts to drive the eccentric wheel 108 to rotate continuously in the forward direction, and pushes the screen plate 104 up and down to vibrate. Secondly, the spring 106 located at the bottom of the screen plate 104 provides a good vibration amplitude for the screen plate 104. At this time, the telescopic column 107 rebounds against the spring 106. The direction is limited to prevent it from deviating from the rebound trajectory. At this time, non-compliant nylon particles are left on the top of the screen plate 104, while qualified nylon particles fall onto the surface of the guide plate 110 through continuous screening. Then, the operator opens the sealing door 111, and the nylon particles on the surface of the guide plate 110 slide onto the surface of the feeding plate 112. The operator then uses a container to pack the qualified nylon particles. After that, the operator opens the sealing door 105 to remove the non-compliant nylon particles from the surface of the screen plate 104 for secondary pelletizing. This enables the pelletizer to screen nylon particles in the future, quickly screen out non-compliant nylon particles, facilitate the initial screening of nylon particles, and improve the screening efficiency of the pelletizer.
[0033] Example 2, as Figures 1-4 As shown, the main housing 1 has multiple threaded rods 201 internally connected by threads. One end of each threaded rod 201 is fixedly connected to a hand crank 2. One side of the outer surface of the main housing 1 is connected to a sealing door 105 via a hinge. The other end of each threaded rod 201 is fixedly connected to a locking block 202. The locking blocks 202 are divided into two groups, and corona-type electrostatic rods 203 are provided on the inner side of the two groups of locking blocks 202.
[0034] In this embodiment, when screening nylon particles, the operator activates two corona-type electrostatic bars 203 and adjusts their adsorption rate using a controller to adsorb dust onto their surface. After dust removal, the operator rotates the hand crank 2 in reverse, causing the threaded screw 201 to reverse, gradually disengaging the multiple clamps 202 from holding the corona-type electrostatic bars 203. The operator then quickly removes the corona-type electrostatic bars 203, cleans off the adsorbed dust, and places them back into the main housing 1. The clamps 202 are then used to hold the bars again, facilitating dust removal, ensuring a safe working environment, and improving the practicality of the pelletizer.
[0035] Working principle: in use, first, the required nylon cutting is placed in the cutting machine body 101, by starting the cutting machine body 101, the use of cutting operation on nylon, cutting operation is completed, the nylon particles begin to fall from the bottom of the cutting machine body 101 on the top of the screen plate 104, when the nylon particles all fall on the top of the screen plate 104, the staff opens the external power supply of servo motor 103, using the controller to start the servo motor 103, the output end of the servo motor 103 begins to drive the eccentric wheel 108 to continue to rotate, and the screen plate 104 is pushed back and forth to vibrate up and down, second, the spring 106 at the bottom of the screen plate 104 provides good vibration amplitude for the screen plate 104, the telescopic column 107 limits the rebound direction of the spring 106 at this time, prevents it from deviating from the rebound track, at this time, the nylon particles that do not meet the specifications are left on the top of the screen plate 104, and the qualified nylon particles fall into the surface of the guide plate 110 through continuous screening, then the staff opens the sealing door two 111, the nylon particles on the surface of the guide plate 110 slide into the surface of the discharge plate 112, then the staff packs the qualified nylon particles with a container, then the staff opens the sealing door one 105, removes the nylon particles that do not meet the specifications on the surface of the screen plate 104, and performs secondary cutting, so that the cutting machine has subsequent screening of nylon particles, can quickly screen out the nylon particles that do not meet the specifications, facilitates preliminary screening of the nylon particles, improves the screening efficiency of the cutting machine, and when screening the nylon particles, the staff starts two corona type electrostatic rods 203, adjusts the adsorption rate of the corona type electrostatic rod 203 by using the controller, and adsorbs the dust to the surface of the corona type electrostatic rod 203, when the dust removal operation is completed, the staff reversely rotates the hand lever 2 in turn, the hand lever 2 starts to drive the threaded lead screw 201 to reverse, gradually makes the plurality of clamping blocks 202 no longer clamp the corona type electrostatic rod 203, then the staff quickly takes out the corona type electrostatic rod 203, cleans the dust adsorbed by the corona type electrostatic rod 203, and then puts the corona type electrostatic rod 203 into the main box 1 again, clamps the corona type electrostatic rod 203 by using the clamping block 202 again, so that the dust removal treatment is facilitated, the working environment is protected, and the practicability of the cutting machine is improved.
[0036] The above is only a preferred embodiment of the present application, not other forms of the present application, any skilled in the art may change or modify the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A dicing machine for processing nylon, comprising a main box (1), characterized in that: The top center of the main box (1) is fixedly installed with a grain cutting machine body (101), both sides of the inner wall of the main box (1) are fixedly connected with a fixed plate (109), both sides of the top edge of the fixed plate (109) are fixedly connected with a spring (106), both sides of the top edge of the fixed plate (109) are fixedly connected with a telescopic column (107), the top of a plurality of springs (106) is fixedly connected with a screen plate (104), the bottom of the screen plate (104) is fixedly connected on the top end of a plurality of telescopic columns (107), one side of the outer surface of the main box (1) is fixedly connected with a supporting plate (102), the top of the supporting plate (102) is fixedly installed with a servo motor (103), the output end of the servo motor (103) is fixedly connected with an eccentric wheel (108).
2. The nylon processing dicing machine according to claim 1, characterized in that: Both sides of the inner wall of the main box (1) are fixedly connected with a guide plate (110), one side of the outer surface of the main box (1) is hingedly connected with a sealing door two (111), one side of the outer surface of the main box (1) is fixedly connected with a discharging plate (112), a plurality of threaded lead screws (201) are threadedly connected in the main box (1).
3. The dicing machine for processing nylon according to claim 2, characterized in that: One end of a plurality of threaded lead screws (201) is fixedly connected with a hand lever (2).
4. The dicing machine for processing nylon according to claim 1, characterized in that: One side of the outer surface of the main box (1) is hingedly connected with a sealing door one (105).
5. The pelletizer for processing nylon as claimed in claim 2 wherein: The other end of a plurality of threaded lead screws (201) is fixedly connected with a clamping block (202).
6. The pelletizer for processing nylon as claimed in claim 5 wherein: A plurality of clamping blocks (202) are evenly divided into two groups, and the inner sides of the two groups of clamping blocks (202) are provided with corona type electrostatic rods (203).
Citation Information
Patent Citations
Granulator for nylon processing
CN219486242U