Film laminating machine for producing dimming film

Abstract

The utility model relates to the technical field of dimming film production, and discloses a film laminating machine for dimming film production, which comprises a film laminating machine body, a base and a detection mechanism, the base is fixedly arranged at the bottom end of the film laminating machine body, the detection mechanism is fixedly arranged at the top end of the base, and an auxiliary mechanism is fixedly arranged at the upper end of the detection mechanism; the detection mechanism comprises mounting rods, a first gear motor, a conveying belt, a U-shaped plate, an industrial camera, a light supplementing lamp, an image acquisition card, a PC controller and a supporting rod, the mounting rods are fixedly arranged on the two sides of the top end of the base, and the first gear motor is fixedly arranged on one side of each mounting rod; and the output shaft end of the gear motor I penetrates through the mounting rod and is fixedly provided with a conveyor belt. According to the film laminating machine for producing the light adjusting film, by arranging the detection mechanism, quality detection can be conveniently conducted on the produced light adjusting film, defective products with scratches and bubbles can be conveniently removed in time, the product quality is guaranteed, the working efficiency is improved, and the practicability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of light control film production, in particular to a laminating machine for light control film production. BACKGROUND

[0002] Light control film is a new type of electronic light control product, and the application of light control film is very wide, and the light control film can be used to make light control glass, electrified glass and the like, and the switching between transparency and opacity is realized through an external voltage. This characteristic makes the light control film have a wide application prospect in the fields of building, automobile and electronics.

[0003] In the prior art, the quality of the produced light control film needs to be detected, and manpower is usually used for detection to detect whether the light control film has bubbles, wrinkles or scratches. The prior art is not convenient for quality detection of the produced light control film, and it is not convenient for timely removing defective products with scratches and bubbles, thereby reducing work efficiency and having low practicability. UTILITY MODEL CONTENT

[0004] (I) Technical problem solved

[0005] The utility model aims to provide a laminating machine for light control film production to solve the problem of inconvenient quality detection of the produced light control film and inconvenient timely removal of defective products with scratches and bubbles in the background art.

[0006] (II) Technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: a laminating machine for light control film production, comprising a laminating machine body, a base and a detection mechanism, the bottom end of the laminating machine body is fixedly provided with a base, the top end of the base is fixedly provided with a detection mechanism, and the upper end of the detection mechanism is fixedly provided with an auxiliary mechanism.

[0008] The detection mechanism comprises a mounting rod, a speed reducer motor one, a conveyor belt, a U-shaped plate, an industrial camera, a light supplementing lamp, an image acquisition card, a PC controller and a supporting rod, the two sides of the top end of the base are fixedly provided with mounting rods, one side of the mounting rod is fixedly provided with a speed reducer motor one, and the output shaft end of the speed reducer motor one is fixedly provided with a conveyor belt penetrating through the mounting rod, the rear of the top end of the mounting rod is fixedly provided with a U-shaped plate, the middle of the bottom end of the U-shaped plate is fixedly provided with an industrial camera, the industrial camera is located above the conveyor belt, the bottom end of the U-shaped plate is fixedly provided with a light supplementing lamp on the two sides close to the industrial camera, the top end of the U-shaped plate is fixedly provided with an image acquisition card, one side of the image acquisition card is fixedly provided with a PC controller, and the rear of the bottom end of the mounting rod is fixedly provided with a supporting rod. The supporting rod is convenient for visual detection of the produced light control film, convenient for timely removal of defective products with scratches and bubbles, and ensures the quality of the product.

[0009] Preferably, the auxiliary mechanism includes a mounting base, a second geared motor, a heating and pressing roller, a heating wire, a support block, a connecting block, a placement rod, a hand-tightening bolt, and a tensioning roller. Mounting bases are fixedly installed on both sides of the base. A second geared motor is fixedly installed inside one side of the mounting base. The second geared motor rotates in the same direction as the first geared motor, which facilitates the rotation of the heating and pressing roller.

[0010] Preferably, the geared motor is fixedly mounted with a heating and pressing roller at the two through mounting bases. The heating and pressing roller is located at the upper end of the conveyor belt and is in contact with it, which facilitates the close bonding of the coating material and the material to be coated to form a dimming film.

[0011] Preferably, an electric heating wire is fixedly installed inside the heating and pressing roller, and a support block is fixedly installed at the top of the mounting base, so as to facilitate heating of the heating and pressing roller, softening its surface and facilitating subsequent bonding.

[0012] Preferably, a connecting block is movably provided at the top of the support block, a placement rod is fixedly provided in the middle of the connecting block, and a hand-tightening bolt is movably provided at the top of the connecting block, which facilitates the installation and disassembly of the placement rod and makes it convenient for workers to place the film covering material.

[0013] Preferably, the hand-tightened bolt passes through the connecting block and is threaded to the support block, and a tensioning roller is fixedly installed in the middle of the mounting base in front of the heating and pressing roller, which helps to ensure that the film maintains stable tension and flatness throughout the transmission process and reduces the occurrence of bubbles and wrinkles.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This dimming film production laminating machine, by setting up a detection mechanism, facilitates quality inspection of the dimming film after production, and makes it easy to promptly remove defective products with scratches and bubbles, thus ensuring product quality, improving work efficiency, and enhancing practicality.

[0016] 2. The laminating machine for producing dimming film is equipped with an auxiliary mechanism to facilitate the tight bonding of the laminating material and the material to be laminating to form a dimming film. The tension roller helps to ensure that the film maintains stable tension and flatness throughout the entire transmission process, reducing the occurrence of bubbles and wrinkles. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial structural diagram of the auxiliary mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the present invention. Figure 1 ;

[0020] Figure 4 The cross-sectional structure of the present application is shown in the figure Figure 2

[0021] Figure 5 The present application is shown in the figure Figure 1 The enlarged structure of the local details is shown in the figure.

[0022] In the figure: 1, film laminating machine body; 2, base; 3, detection mechanism; 301, mounting rod; 302, speed reducer motor one; 303, conveying belt; 304, U-shaped plate; 305, industrial camera; 306, light supplement lamp; 307, image acquisition card; 308, PC controller; 309, support rod; 4, auxiliary mechanism; 401, mounting seat; 402, speed reducer motor two; 403, heating and pressing roller; 404, electric heating wire; 405, support block; 406, link block; 407, placing rod; 408, hand screw bolt; 409, tensioning roller. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figures 1-5 The present application provides a technical solution: a film laminating machine for light-adjustable film production, comprising a film laminating machine body 1, a base 2 and a detection mechanism 3, the bottom end of the film laminating machine body 1 is fixedly provided with the base 2, the top end of the base 2 is fixedly provided with the detection mechanism 3, and the upper end of the detection mechanism 3 is fixedly provided with an auxiliary mechanism 4.

[0025] ​The detection mechanism 3 comprises a mounting rod 301, a speed reducer motor one 302, a conveying belt 303, a U-shaped plate 304, an industrial camera 305, a light supplement lamp 306, an image acquisition card 307, a PC controller 308 and a supporting rod 309, two sides of the top end of the base 2 are fixedly provided with the mounting rod 301, one side of the mounting rod 301 is fixedly provided with the speed reducer motor one 302, the output shaft end of the speed reducer motor one 302 is fixedly provided with the conveying belt 303 penetrating through the mounting rod 301, the rear of the top end of the mounting rod 301 is fixedly provided with the U-shaped plate 304, the bottom end of the U-shaped plate 304 is fixedly provided with the industrial camera 305 at the middle part, the industrial camera 305 is located above the conveying belt 303, the bottom end of the U-shaped plate 304 is fixedly provided with the light supplement lamp 306 at two sides close to the industrial camera 305, the top end of the U-shaped plate 304 is fixedly provided with the image acquisition card 307, one side of the image acquisition card 307 is fixedly provided with the PC controller 308, the rear of the bottom end of the mounting rod 301 is fixedly provided with the supporting rod 309, so as to facilitate visual detection of the light modulation film after production, and facilitate timely rejection of defective products with scratches and bubbles.

[0026] The auxiliary mechanism 4 comprises a mounting seat 401, a speed reducer motor two 402, a heating and pressing roller 403, an electric heating wire 404, a supporting block 405, a connecting block 406, a placing rod 407, a hand screw bolt 408 and a tensioning roller 409, two sides of the base 2 are fixedly provided with the mounting seat 401, the inside of one side of the mounting seat 401 is fixedly provided with the speed reducer motor two 402, the speed reducer motor two 402 is fixedly provided with the heating and pressing roller 403 penetrating through the mounting seat 401, the heating and pressing roller 403 is located at the upper end of the conveying belt 303 and is in abutment connection, the inside of the heating and pressing roller 403 is fixedly provided with the electric heating wire 404, the top end of the mounting seat 401 is fixedly provided with the supporting block 405, the top end of the supporting block 405 is movably provided with the connecting block 406, the middle part of the connecting block 406 is fixedly provided with the placing rod 407, the top end of the connecting block 406 is movably provided with the hand screw bolt 408, the hand screw bolt 408 is threadedly connected with the supporting block 405 penetrating through the connecting block 406, and the middle part of the mounting seat 401 is fixedly provided with the tensioning roller 409 in front of the heating and pressing roller 403, so as to facilitate production of the light modulation film.

[0027] Working principle: first, in the use of film laminating machine production dimming film, first twist bolt 408 is unscrewed, the film material is sleeved on the placing rod 407, the placing rod 407 is fixed on the supporting block 405 through the hand twist bolt 408 and the connecting block 406, then the heating press roll 403 is preheated, the film material passes through the tensioning roller 409 and then through the heating press roll 403, ensure that the film maintains stable tension and flatness in the whole transmission process, reduce the occurrence of bubble and wrinkle phenomenon, place the film material to be covered on the conveyor belt 303, the speed reducer motor one 302 drives the conveyor belt 303 to convey the film material to be covered to the heating press roll 403 below and contact with the film material, the speed reducer motor two 402 rotates in the same direction with the speed reducer motor one 302, the heating press roll 403 cooperates with the conveyor belt 303 to tightly adhere the film material to the material to be covered to form dimming film, the produced dimming film continues to be conveyed to the U-shaped plate 304 below by the conveyor belt 303, the industrial camera 305 shoots the dimming film, the fill light 306 fills light for the industrial camera 305, improves the accuracy of shooting, then the quality of dimming film can be detected through the image acquisition card 307 and PC controller 308, and the defective product with scratch and bubble is timely rejected.

[0028] Finally, it should be explained that the above content is only used to illustrate the technical scheme of the present application, and is not a limitation on the protection scope of the present application. Simple modification or equivalent replacement of the technical scheme of the present application by ordinary skilled in the art does not deviate from the essence and scope of the technical scheme of the present application.

Claims

1. A film laminating machine for producing light control film, comprising a film laminating machine body (1), a base (2) and a detection mechanism (3), characterized in that: The bottom end of the film laminating machine body (1) is fixedly provided with a base (2), the top end of the base (2) is fixedly provided with a detection mechanism (3), and the upper end of the detection mechanism (3) is fixedly provided with an auxiliary mechanism (4); The detection mechanism (3) comprises a mounting rod (301), a speed reducer motor (302), a conveyor belt (303), a U-shaped plate (304), an industrial camera (305), a light supplementing lamp (306), an image acquisition card (307), a PC controller (308) and a supporting rod (309), the two sides of the top end of the base (2) are fixedly provided with the mounting rod (301), one side of the mounting rod (301) is fixedly provided with the speed reducer motor (302), the output shaft end of the speed reducer motor (302) penetrates through the mounting rod (301) and is fixedly provided with the conveyor belt (303), the rear of the top end of the mounting rod (301) is fixedly provided with the U-shaped plate (304), the bottom end of the U-shaped plate (304) is fixedly provided with the industrial camera (305) in the middle, the industrial camera (305) is located above the conveyor belt (303), the bottom end of the U-shaped plate (304) is fixedly provided with the light supplementing lamp (306) on the two sides close to the industrial camera (305), the top end of the U-shaped plate (304) is fixedly provided with the image acquisition card (307), one side of the image acquisition card (307) is fixedly provided with the PC controller (308), and the rear of the bottom end of the mounting rod (301) is fixedly provided with the supporting rod (309).

2. The laminating machine for producing light control film according to claim 1, characterized in that: The auxiliary mechanism (4) comprises a mounting seat (401), a speed reducer motor (402), a heating and pressing roller (403), an electric heating wire (404), a supporting block (405), a connecting block (406), a placing rod (407), a hand screw bolt (408) and a tensioning roller (409), and the two sides of the base (2) are fixedly provided with the mounting seat (401). 3.The film laminating machine for producing light control film according to claim 2, characterized in that: The heating and pressing roller (403) is fixedly arranged in the mounting seat (401) and penetrates through the mounting seat (401).

4. The laminating machine for producing light control film according to claim 3, characterized in that: The inside of the heating and pressing roller (403) is fixedly provided with the electric heating wire (404), and the top end of the mounting seat (401) is fixedly provided with the supporting block (405).

5. The film laminating machine for producing light control film according to claim 4, characterized in that: The top end of the supporting block (405) is movably provided with the connecting block (406), the middle of the connecting block (406) is fixedly provided with the placing rod (407), and the top end of the connecting block (406) is movably provided with the hand screw bolt (408). 6.The film laminating machine for producing light control film according to claim 5, characterized in that: The hand screw bolt (408) penetrates through the connecting block (406) and is threadedly connected with the supporting block (405), and the middle of the mounting seat (401) is fixedly provided with the tensioning roller (409) in front of the heating and pressing roller (403).

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