Tray film covering device
By designing a material tray covering device, the automatic covering of material trays is achieved through the coordinated work of the film-supporting belt, film-pulling belt, film-covering belt, film-clamping belt, and film-cutting belt mechanism. This solves the problems of high cost and low efficiency of manual material collection, improves material collection efficiency, and protects the material trays and materials.
Patent Information
- Application Number
- CN202520033989.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Manual material collection is costly, and existing technologies struggle to automatically cover material trays, frames, and materials with protective films, resulting in low collection efficiency.
A film coating device for a material tray was designed, including a film-supporting belt, a film-pulling belt, a film-coating belt, a film-clamping belt, and a film-cutting belt mechanism. Through the coordinated work of these mechanisms, the automatic film coating process of the material tray is realized.
It enables automatic film coating of material trays, reduces labor costs, improves material collection efficiency, and protects material trays and materials from damage.
Smart Images

Figure CN223751226U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to automatic equipment technical field, especially relate to a material tray laminating device. BACKGROUND
[0002] A solid material manual material collecting scheme of first loading a material tray and then loading a material frame and preventing dust: first manually loading an empty material tray into a matched material frame, then loading solid material into the empty material tray, covering a section of protective film on the material tray after the material tray is full to protect the loaded solid material, then stacking an empty material tray on the full material tray, loading solid material into the material tray, covering a film after the material tray is full, until the material frame is full of the material trays full of solid material and covered with films.
[0003] Referring to Figure 1 A flat blister material tray (10) comprises a tray body (11) and a tray pit (12), and the tray pit (12) is used for containing cylindrical solid material;
[0004] Referring to Figure 2 A plastic material frame (20) comprises a frame body (21) and a frame cavity (23), the frame body (21) is provided with four frame bottom holes (22) on the bottom surface, and the frame cavity (23) is used for containing the material tray (10).
[0005] The manual material collecting is high in labor cost, therefore, we develop a material collecting machine.
[0006] Material collecting requirements:
[0007] 1. The material tray, the material frame and the material are not damaged;
[0008] 2. The material collecting efficiency meets the requirements.
[0009] In the material collecting machine, we develop a material tray laminating device for automatically covering a protective film on the material tray. Utility model content
[0010] The utility model aims at providing a material tray laminating device for automatically covering a protective film on the material tray.
[0011] The utility model discloses a tray film covering device, including the film belt mechanism of fixedly installing on the left lower portion of external support, the film belt mechanism of pulling, the film belt mechanism of covering, the film belt mechanism of clamping and the film belt mechanism of cutting, the film belt mechanism of erecting is used for releasing the film belt, the film belt mechanism of pulling is used for right traction erecting film belt and supplies the film covering of tray, the film belt mechanism of covering is used for film covering, the film belt mechanism of clamping is located the left position of film belt mechanism of pulling, is used for clamping film belt and supplies film and cutting, the film belt mechanism of cutting is located the left side of film belt mechanism of clamping and is used for cutting film, the film covering position is formed between the film belt mechanism of covering and the film belt mechanism of clamping, and the tray film covering device is used for covering a section of film on the tray of film covering position automatically.
[0012] Further, the film belt mechanism includes a film belt reel mounting plate, a film belt reel and a film belt passing roller;
[0013] The film belt reel mounting plate and the film belt passing roller are fixed on the external support in a staggered manner, the film belt reel is fixed horizontally and longitudinally on the film belt reel mounting plate and is used for erecting a film reel, and the film belt passing roller is used for erecting a film belt.
[0014] Further, the film belt mechanism includes a film belt reel mounting plate, a film belt reel and a film belt passing roller;
[0015] The film belt mechanism includes a film belt reel mounting plate, a film belt reel and a film belt passing roller; The film belt driving member is used for driving the film belt passing roller to rotate and erect the film belt on the film belt passing roller.
[0016] The film belt driving member is used for driving the film belt passing roller to rotate and erect the film belt on the film belt passing roller.
[0017] Further, the film belt mechanism includes a film belt reel mounting plate, a film belt reel and a film belt passing roller; The film belt mechanism includes a film belt reel mounting plate, a film belt reel and a film belt passing roller;
[0018] The film-coating belt lifting driving member mounting is fixed on the external support, the film-coating belt lifting driving member is vertically fixed on the film-coating belt lifting driving member mounting, the film-coating belt clamping driving member support is fixed on the output end of the film-coating belt lifting driving member, the film-coating belt clamping driving member is horizontally fixed on the film-coating belt clamping driving member support, and the two film-coating belt clamping clamps are respectively fixed on the two output ends of the film-coating belt clamping driving member.
[0019] Further, the film clamping mechanism includes two film clamping units, and the two film clamping units are respectively fixed on the two sides of the external support and located at the left end of the film clamping mechanism.
[0020] The film clamping unit includes a film clamping driving member mounting, a film clamping driving member and two film clamping clamps.
[0021] The film clamping driving member mounting is fixed on the external support, the film clamping driving member is horizontally fixed on the film clamping driving member mounting, and the two film clamping clamps are respectively fixed on the two output ends of the film clamping driving member.
[0022] Further, the film cutting mechanism includes a film cutting support, a film cutting driving member, a film cutting tool holder and a cutting knife.
[0023] The film-coating belt lifting driving member mounting is fixed on the external support, the film-coating belt lifting driving member is vertically fixed on the film-coating belt lifting driving member mounting, the film-coating belt clamping driving member support is fixed on the output end of the film-coating belt lifting driving member, the film-coating belt clamping driving member is horizontally fixed on the film-coating belt clamping driving member support, and the two film-coating belt clamping clamps are respectively fixed on the two output ends of the film-coating belt clamping driving member. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 Tray schematic diagram
[0025] Figure 2 Frame schematic diagram
[0026] Figure 3 Tray film covering device structure Figure 1 ;
[0027] Figure 4 Tray film covering device structure Figure 2 .
[0028] Explanation of reference signs:
[0029] 10, tray; 11, tray body; 12, tray pit
[0030] 20, frame; 21, frame body; 22, frame bottom hole; 23, frame cavity
[0031] 30, film tape roll; 31, film tape
[0032] 400, tray film covering device
[0033] 410, film tape mounting mechanism; 411, film tape reel mounting plate; 412, film tape reel; 413, film tape passing roller
[0034] 420, film tape pulling mechanism; 421, film tape pulling bracket; 422, film tape pulling driving member; 423, film tape driving wheel; 424, film tape driven wheel; 425, film tape transmission belt; 426, film tape sliding group; 427, film tape buckle; 428, film tape sliding bracket; 429, film tape suction driving member; 420A, film tape suction plate
[0035] 430, film tape covering mechanism; 431, film tape covering unit; 4311, film tape covering lifting driving member mounting member
[0036] 4312, film tape covering lifting driving member; 4313, film tape covering clamping driving member bracket; 4314, film tape covering clamping driving member; 4315, film tape covering clamping clamp
[0037] 440, film tape clamping mechanism; 441, film tape clamping unit; 4411, film tape clamping driving member mounting member; 4412, film tape clamping driving member; 4413, film tape clamping clamp
[0038] 450, film tape cutting mechanism; 451, film tape cutting bracket; 452, film tape cutting driving member; 453, film tape cutting knife holder; 454, cutting knife
[0039] 460, film covering position DETAILED DESCRIPTION
[0040] In order to make the purpose, technical scheme and advantages of the utility model clearer and more comprehensible, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model.
[0041] In the description of the utility model, it should be pointed out that the directions or position relations indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two components. For ordinary skilled persons in the art, the specific meaning of the terms in the utility model can be understood according to the specific circumstances.
[0042] A tray film covering device 400 is used for automatically covering a section of film strip 31 on the tray 10 at the film covering position 460;
[0043] Referring to Figure 3 The tray film covering device 400 comprises a film strip mounting mechanism 410, a film strip pulling mechanism 420, a film strip covering mechanism 430, a film strip clamping mechanism 440 and a film strip cutting mechanism 450, which are all fixed on an external support, the film strip mounting mechanism 410 is located at the lower left part, is used for mounting the film strip roll 30 and releasing the film strip 31; the film strip pulling mechanism 420 is located at the upper part and is connected with the film strip mounting mechanism 410, is used for pulling the film strip 31 to the right to provide film covering for the tray 10; the film strip covering mechanism 430 is located at the right part and is connected with the film strip pulling mechanism 420, is used for film covering; the film strip clamping mechanism 440 is located at the left part of the film strip pulling mechanism 420, is used for clamping the film strip 31 to provide film covering and film cutting; the film strip cutting mechanism 450 is located at the lower part and is connected with the left part of the film strip clamping mechanism 440, is used for film cutting; the film strip covering mechanism 430 and the film strip clamping mechanism 440 form the film covering position 460.
[0044] The film setting mechanism 410 sets up the film roll 30 and releases the film 31, the film pulling mechanism 420 pulls the film 31 set up by the film setting mechanism 410 to the right, the film covering mechanism 430 can cover the film in connection with the film pulling mechanism 420, the film clamping mechanism 440 is located on the left of the film pulling mechanism 420 and can clamp the film 31 for film covering and film cutting, the film cutting mechanism 450 is located on the left of the film clamping mechanism 440 and can cut the film, the film covering position 460 is formed between the film covering mechanism 430 and the film clamping mechanism 440, and the tray film covering device 400 can automatically cover a section of the film 31 on the tray 10 at the film covering position 460.
[0045] Further, referring to Figure 4 , the film setting mechanism 410 comprises a film roll shaft mounting plate 411, a film roll shaft 412 and a film passing roller 413.
[0046] The film roll shaft mounting plate 411 and the film passing roller 413 are fixed on the outer support in staggered manner, the film roll shaft 412 is fixed on the film roll shaft mounting plate 411 in horizontal and longitudinal manner, and is used for setting up the film roll 30, and the film passing roller 413 is used for setting up the film 31.
[0047] Further, referring to Figure 4 , the film pulling mechanism 420 comprises a film pulling support 421, a film pulling driving element 422, a film pulling driving wheel 423, a film pulling driven wheel 424, a film pulling transmission belt 425, a film pulling sliding group 426, a film pulling belt buckle 427, a film pulling sliding support 428, a film pulling driving element 429 and a film pulling suction plate 420A.
[0048] The film pulling support 421 is fixed on the outer support in horizontal and transverse manner, the film pulling driving element 422 is fixed on the right end of the film pulling support 421, the film pulling driving wheel 423 is fixed on the output end of the film pulling driving element 422, the film pulling driven wheel 424 is fixed on the upper left end of the film pulling support 421, the film pulling transmission belt 425 is sleeved on the film pulling driving wheel 423 and the film pulling driven wheel 424, the sliding rails of the film pulling sliding group 426 are fixed on the film pulling support 421 in horizontal and transverse manner, the film pulling belt buckle 427 is fixed on the film pulling transmission belt 425, the film pulling sliding support 428 is fixed on the film pulling transmission belt 425 and the sliding blocks of the film pulling sliding group 426, the film pulling driving element 429 is fixed on the middle part of the film pulling sliding support 428, and the film pulling suction plate 420A is fixed on the output end of the film pulling driving element 429 and can suck the head of the film 31 set up on the film passing roller 413;
[0049] The suction film belt driving member 429 is used to drive the suction film belt suction plate 420A to suck the film belt head of the film belt 31 arranged on the roller 413; the pulling film belt driving member 422 is used to drive the pulling film belt transmission belt 425 to move the pulling film belt carriage 428 together with the film belt 31 sucked by the suction film belt suction plate 420A from left to right, and pull the arranged film belt 31 to the film covering position 460 for the film covering of the material disc 10.
[0050] Further, referring to Figure 4 , the film covering belt mechanism 430 includes two film covering belt units 431, which are respectively fixed on the two sides of the outer support, at the right end of the pulling film belt mechanism 420, and can be connected to the suction film belt suction plate 420A on the pulling film belt carriage 428; the film covering belt unit 431 includes a film covering belt lifting driving member mounting piece 4311, a film covering belt lifting driving member 4312, a film covering belt clamping driving member support 4313, a film covering belt clamping driving member 4314, and two film covering belt clamping clamps 4315;
[0051] The film covering belt lifting driving member mounting piece 4311 is fixed on the outer support, the film covering belt lifting driving member 4312 is vertically fixed on the film covering belt lifting driving member mounting piece 4311, the film covering belt clamping driving member support 4313 is fixed on the output end of the film covering belt lifting driving member 4312, the film covering belt clamping driving member 4314 is horizontally fixed on the film covering belt clamping driving member support 4313, and the two film covering belt clamping clamps 4315 are respectively fixed on the two output ends of the film covering belt clamping driving member 4314; the film covering belt clamping driving member 4314 is used to drive the two film covering belt clamping clamps 4315 to clamp the film belt head 31 on the suction film belt suction plate 420A close to it, and the film covering belt lifting driving member 4312 is used to drive the film covering belt clamping driving member 4314 to descend and paste the film belt 31 on the disc body 11 of the material disc 10 in the film covering position 460.
[0052] Further, referring to Figure 4 , the film covering belt mechanism 430 includes two film covering belt units 431, which are respectively fixed on the two sides of the outer support, at the right end of the pulling film belt mechanism 420, and can be connected to the suction film belt suction plate 420A on the pulling film belt carriage 428;
[0053] The film covering belt unit 431 includes a film covering belt lifting driving member mounting piece 4311, a film covering belt lifting driving member 4312, a film covering belt clamping driving member support 4313, a film covering belt clamping driving member 4314, and two film covering belt clamping clamps 4315;
[0054] The film clamping belt driving member mounting piece 4411 is fixed on the outer support, the film clamping belt driving member 4412 is horizontally fixed on the film clamping belt driving member mounting piece 4411, and the two film clamping belt clamps 4413 are respectively fixed on the two output ends of the film clamping belt driving member 4412; the film clamping belt driving member 4412 is used for driving the two film clamping belt clamps 4413 to clamp the middle part of the film belt 31 after the film belt clamping belt driving member 4314 of the film covering belt mechanism 430 drives the two film belt clamping belt clamps 4315 to clamp the belt head of the film belt 31 on the film belt suction plate 420A close to the film belt suction plate 420A, and the two sides of the middle part of the film belt 31 are clamped for film covering and film cutting.
[0055] Further, referring to Figure 4 The film cutting belt mechanism 450 comprises a film cutting belt support 451, a film cutting belt driving member 452, a film cutting belt cutter holder 453 and a cutting knife 454; the film cutting belt support 451 is fixed on the outer support and is close to the left side of the film clamping belt mechanism 440, the film cutting belt driving member 452 is longitudinally and horizontally fixed on the film cutting belt support 451, the film cutting belt cutter holder 453 is fixed on the output end of the film cutting belt driving member 452, and the cutting knife 454 is vertically fixed on the film cutting belt cutter holder 453; the film cutting belt driving member 452 is used for driving the film cutting belt cutter holder 453 with the cutting knife 454 to cut the middle part of the film belt 31 after the film clamping belt driving member 4412 of the film clamping belt mechanism 440 drives the two film clamping belt clamps 4413 to clamp the two sides of the middle part of the film belt 31, and the film covering is completed.
[0056] The above only describes preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tray film coating device (400), characterized by, The film tape device comprises a film tape setting mechanism (410), a film tape pulling mechanism (420), a film tape covering mechanism (430), a film tape clamping mechanism (440) and a film tape cutting mechanism (450), the film tape setting mechanism (410) is arranged at the lower left part, used for setting a film tape roll (30) and releasing a film tape (31); the film tape pulling mechanism (420) is arranged at the upper part and is connected with the film tape setting mechanism (410), used for pulling the film tape (31) to the right to cover the film on the material disc (10); the film tape covering mechanism (430) is arranged at the right part and is connected with the film tape pulling mechanism (420), used for covering the film; the film tape clamping mechanism (440) is arranged at the left part of the film tape pulling mechanism (420), used for clamping the film tape (31) for covering and cutting the film; the film tape cutting mechanism (450) is arranged at the lower part and is connected with the left part of the film tape clamping mechanism (440), used for cutting the film; the film tape covering mechanism (430) and the film tape clamping mechanism (440) form a film covering position (460), and the material disc film covering device (400) is used for automatically covering a film tape (31) on the material disc (10) at the film covering position (460).
2. The tray film lamination device (400) according to claim 1, characterized in that The film tape setting mechanism (410) comprises a film tape roll shaft mounting plate (411), a film tape roll shaft (412) and a film tape passing roller (413). The film tape roll shaft mounting plate (411) and the film tape passing roller (413) are fixed on the external support in a staggered manner, the film tape roll shaft (412) is fixed on the film tape roll shaft mounting plate (411) in a horizontal and longitudinal manner, used for setting the film tape roll (30), and the film tape passing roller (413) is used for setting the film tape (31).
3. The tray film lamination device (400) according to claim 2, characterized in that The film tape pulling mechanism (420) comprises a film tape pulling support (421), a film tape pulling driving element (422), a film tape pulling driving wheel (423), a film tape pulling driven wheel (424), a film tape pulling transmission belt (425), a film tape pulling sliding group (426), a film tape pulling belt buckle (427), a film tape pulling sliding support (428), a film tape suction driving element (429) and a film tape suction plate (420A). The pulling film belt support (421) is horizontally and transversely fixed on the outer support, the pulling film belt drive (422) is fixed on the right end of the pulling film belt support (421), the pulling film belt driving wheel (423) is fixed on the output end of the pulling film belt drive (422), the pulling film belt driven wheel (424) is fixed on the upper left end of the pulling film belt support (421), the pulling film belt transmission belt (425) is sleeved outside the pulling film belt driving wheel (423) and the pulling film belt driven wheel (424), the sliding rail of the pulling film belt sliding group (426) is horizontally and transversely fixed on the pulling film belt support (421), the pulling film belt buckle (427) is fixed on the pulling film belt transmission belt (425), the pulling film belt sliding frame (428) is fixed on the pulling film belt transmission belt (425) and the sliding block of the pulling film belt sliding group (426), the film belt suction drive (429) is fixed in the middle lower part of the pulling film belt sliding frame (428), and the film belt suction plate (420A) is fixed at the output end of the film belt suction drive (429) and can be connected to suck the film belt (31) erected on the film belt roller (413). The film belt suction drive (429) is used for driving the film belt suction plate (420A) to suck the film belt (31) erected on the film belt roller (413); the pulling film belt drive (422) is used for driving the pulling film belt transmission belt (425) to move from left to right with the film belt (31) sucked by the pulling film belt sliding frame (428) and the film belt suction plate (420A) to pull and erect the film belt (31) to the film covering position (460) for the film covering disc (10).
4. The tray film lamination device (400) according to claim 3, characterized in that The film covering belt mechanism (430) comprises two film covering belt units (431), and the two film covering belt units (431) are respectively fixed on the two sides of the outer support and are located at the right end of the pulling film belt mechanism (420) and can be connected to the film belt suction plate (420A) on the pulling film belt sliding frame (428); the film covering belt unit (431) comprises a film covering belt lifting drive mounting piece (4311), a film covering belt lifting drive (4312), a film covering belt clamping drive support (4313), a film covering belt clamping drive (4314) and two film covering belt clamping clamps (4315). The film-coated belt lifting driving member mounting piece (4311) is fixed on an external support, the film-coated belt lifting driving member (4312) is vertically fixed on the film-coated belt lifting driving member mounting piece (4311), the film-coated belt clamping driving member support (4313) is fixed on the output end of the film-coated belt lifting driving member (4312), the film-coated belt clamping driving member (4314) is horizontally fixed on the film-coated belt clamping driving member support (4313), and two film-coated belt clamping clamps (4315) are respectively fixed on the two output ends of the film-coated belt clamping driving member (4314); the film-coated belt clamping driving member (4314) is used for driving the two film-coated belt clamping clamps (4315) to clamp the belt head of the film belt (31) on the adjacent film belt suction plate (420A), and the film-coated belt lifting driving member (4312) is used for driving the film-coated belt clamping driving member (4314) to descend and coat the film belt (31) on the disc body (11) of the tray (10) in the film-coating position (460).
5. The tray film lamination device (400) according to claim 4, characterized in that The film-coated belt clamping driving member (4314) is used for driving the two film-coated belt clamping clamps (4315) to clamp the belt head of the film belt (31) on the adjacent film belt suction plate (420A), and the film-coated belt lifting driving member (4312) is used for driving the film-coated belt clamping driving member (4314) to descend and coat the film belt (31) on the disc body (11) of the tray (10) in the film-coating position (460). The film-coated belt clamping driving member (4314) is used for driving the two film-coated belt clamping clamps (4315) to clamp the belt head of the film belt (31) on the adjacent film belt suction plate (420A), and the film-coated belt lifting driving member (4312) is used for driving the film-coated belt clamping driving member (4314) to descend and coat the film belt (31) on the disc body (11) of the tray (10) in the film-coating position (460). The film-coated belt clamping driving member (4314) is used for driving the two film-coated belt clamping clamps (4315) to clamp the belt head of the film belt (31) on the adjacent film belt suction plate (420A), and the film-coated belt lifting driving member (4312) is used for driving the film-coated belt clamping driving member (4314) to descend and coat the film belt (31) on the disc body (11) of the tray (10) in the film-coating position (460).
6. The tray film lamination device (400) according to claim 5, characterized in that The cutting film belt mechanism (450) comprises a cutting film belt support (451), a cutting film belt drive (452), a cutting film belt knife holder (453) and a cutting knife (454); the cutting film belt support (451) is fixed on the outer support and is close to the left side of the film clamping belt mechanism (440); the cutting film belt drive (452) is longitudinally and horizontally fixed on the cutting film belt support (451); the cutting film belt knife holder (453) is fixed on the output end of the cutting film belt drive (452); and the cutting knife (454) is vertically fixed on the cutting film belt knife holder (453); the cutting film belt drive (452) is used to drive the cutting film belt knife holder (453) to cut the middle part of the film belt (31) with the cutting knife (454) after the two film clamping belt clamps (4413) of the film clamping belt drive (4412) of the film clamping belt mechanism (440) clamp the two sides of the middle part of the film belt (31), so as to complete the film covering.