Anti-precipitation storage tank
By using a magnetically driven sediment dispersion component and a corrosion-resistant shaft box design, the problem of sediment accumulation in existing storage tanks is solved, enabling multi-stage dispersion and crushing of sediments, improving liquid quality and equipment stability, and extending equipment life.
Patent Information
- Application Number
- CN202520119756.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing anti-sedimentation storage tanks have poor stirring effect with simple stirring components, especially at the bottom and edge areas of the tank, which makes it easy for sediment to accumulate, affecting liquid quality and equipment stability, and cannot effectively deal with different liquid viscosities and sediment properties.
The magnetically driven sedimentation and dispersion assembly includes a rotor disk, excitation coil, and permanent magnet blocks. The rotor disk is driven to rotate by magnetic repulsion and attraction, which drives the inlet impeller, centrifugal impeller, lifting vane, and dispersion disk to perform multi-stage dispersion. Combined with the anti-corrosion shaft box design, it achieves contactless transmission and sealing, avoiding wear and corrosion.
It achieves multi-stage dispersion and breakup of precipitates, prevents precipitate accumulation, improves liquid quality stability and equipment sealing performance, extends service life, and is suitable for various liquid storage environments.
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Figure CN223751604U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of storage tank, concretely to a kind of anti-deposition storage tank. BACKGROUND
[0002] The existing anti-deposition storage tank generally prevents the accumulation of sediment in the liquid by setting a simple stirring assembly in the tank body. This type of stirring assembly generally adopts a single impeller or paddle structure, which attempts to suspend the sediment in the liquid by rotating the blades to drive the liquid flow. However, due to the simple structure of these stirring assemblies, the stirring range is limited, especially at the bottom and edge areas of the storage tank, the stirring effect is poor, which leads to easy accumulation of sediment. This situation not only affects the quality of the liquid, but also increases the difficulty of maintaining the storage tank, frequent cleaning of sediment can cause the storage tank to stop, reducing production efficiency.
[0003] In addition, most existing stirring systems lack multi-stage processing capability for different liquid viscosities and sediment properties, and cannot effectively deal with larger or denser sediment clumps, resulting in unsatisfactory stirring effect. When sediment forms clumps in the tank, a single stirring method cannot completely break and disperse them, thus exacerbating the sedimentation problem and affecting the long-term stable operation of the storage tank. Therefore, the existing technology has significant deficiencies in preventing sediment accumulation, and a more effective stirring and anti-deposition technology is urgently needed to improve the quality control capability of liquid storage. SUMMARY
[0004] The utility model aims at solving the problem in prior art or related art that the existing anti-deposition storage tank uses a simple stirring assembly for stirring, which cannot effectively disperse sediment, leading to accumulation of sediment at the bottom of the tank, affecting the quality of the liquid and the stability of the equipment operation.
[0005] To this end, the utility model employs the following technical solution: an anti-deposition storage tank, comprising a storage tank body, a drive bottom box and a sediment dispersion assembly, the drive bottom box is fixedly connected to the bottom of the storage tank body, and an anticorrosion shaft box is arranged inside, the anticorrosion shaft box is sealingly connected to the bottom surface of the storage tank body, a rotor disc is rotatably installed inside the anticorrosion shaft box, a plurality of evenly distributed permanent magnetic stickers are arranged on the surface of the rotor disc, a corresponding excitation coil is arranged in the drive bottom box corresponding to each permanent magnetic sticker, the rotor disc is driven to rotate by the magnetic repulsion and attraction generated by the excitation coil, thereby driving the sediment dispersion assembly to operate, realizing multi-stage dispersion treatment of sediment inside the storage tank, and preventing sediment accumulation.
[0006] The utility model discloses in a preferable example can be further configured as: the sediment dispersion component includes the guide vane fixed on the axle rod, centrifugal impeller, lifting rotary vane and dispersion disc, and the guide vane is used for guiding the sediment and liquid into the mixing barrel when rotating, and the centrifugal impeller is used for primary separation and dispersion to the sediment, and the lifting rotary vane is used for lifting the sediment and realizing further crushing and dispersion through the rotation of dispersion disc.
[0007] By adopting the above technical scheme, the sediment in the storage tank can be multi-stage dispersed and broken, preventing the formation of lumps and effectively improving the anti-settling effect.
[0008] In a preferable example, the utility model discloses that the mixing barrel surface is provided with a plurality of separation outlets located at the outer periphery of the centrifugal impeller, and the separation outlet is used for discharging the sediment after primary dispersion; the top surface of the mixing barrel is provided with an upwelling outlet for discharging the sediment and liquid lifted by the lifting rotary vane.
[0009] By adopting the above technical scheme, the sediment and liquid can be discharged through reasonable outlets, ensuring that the stirring process is more uniform.
[0010] In a preferable example, the utility model discloses that the bottom surface of the corrosion-resistant shaft box is fixedly connected with the inner cavity bottom surface of the storage tank body, and the top surface is provided with a mechanical seal; the mechanical seal is sleeved on the surface of the shaft rod, and the bottom end of the shaft rod is fixedly connected with the surface of the rotor disc through the mechanical seal.
[0011] By adopting the above technical scheme, the sealing performance of the storage tank is effectively improved, the corrosion of the liquid to the transmission device is avoided, and the service life of the equipment is prolonged.
[0012] In a preferable example, the utility model discloses that the surface area and the specification of the excitation coil and the permanent magnet patch are same, and the end of the excitation coil is electrically connected with a current generator; the current generator is used for generating high-frequency alternating current to drive the magnetic repulsion and attraction between the excitation coil and the permanent magnet patch, thereby driving the rotor disc to rotate.
[0013] By adopting the above technical scheme, the non-contact transmission in the equipment is realized by using magnetic power drive, the wear of the equipment is effectively avoided, and the sealing performance and stability of the storage tank are ensured.
[0014] In a preferable example, the utility model discloses that the sediment dispersion component forms mixed flow disturbance in the transverse region and the longitudinal region inside the storage tank, prevents the sediment from accumulating, and thereby maintains the quality of the liquid.
[0015] By adopting the above technical scheme, the stirring system can form multi-directional stirring disturbance inside the tank body, ensuring that the liquid and the sediment in the whole tank body range can be uniformly dispersed, thereby effectively solving the sedimentation problem.
[0016] The utility model discloses the obtained beneficial effect is:
[0017] 1. In the utility model, through separating the layout of the drive bottom box and the anticorrosion shaft box, the sealing performance of the whole device is improved. The independence and sealing design of the drive bottom box and the anticorrosion shaft box can effectively avoid liquid intrusion, prevent corrosion damage of the device and prolong the service life.
[0018] 2. In the utility model, in the work of the sediment dispersion assembly, through the rotation of the shaft rod, multistage dispersion treatment is realized. The synergistic effect of the inlet impeller and the centrifugal impeller makes the sediment be impacted and dispersed again by the lifting spiral blade and the dispersion disc after the initial dispersion. This design makes the device can form strong transverse and longitudinal mixing flow effect inside the storage tank main body, ensures the disturbance of the whole liquid area, prevents the accumulation of sediment and maintains the quality stability of the liquid. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic view of an embodiment of the utility model;
[0020] Figure 2 It is the storage tank main body cross section structure schematic view of an embodiment of the utility model;
[0021] Figure 3 It is the drive bottom box and the anticorrosion shaft box internal structure schematic view of an embodiment of the utility model;
[0022] Figure 4 It is the rotor disc and excitation coil mounting structure schematic view of an embodiment of the utility model;
[0023] Figure 5 It is the sediment dispersion assembly cross section structure schematic view of an embodiment of the utility model.
[0024] Reference signs:
[0025] 100, storage tank main body;
[0026] 200, drive bottom box; 210, anticorrosion shaft box; 220, rotor disc; 230, excitation coil; 221, permanent magnet patch;
[0027] 300, sediment dispersion assembly; 310, mixing and stirring cylinder; 320, shaft rod; 330, inlet impeller; 340, centrifugal impeller; 350, lifting spiral blade; 360, dispersion disc; 311, separation outlet; 312, upwelling outlet. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantages of the utility model more clearly understood, further detailed description will be made to the utility model below in conjunction with specific embodiments and referring to the drawings.
[0029] It is to be understood that the descriptions are only exemplary and are not intended to limit the scope of the utility model.
[0030] The specific embodiments of the utility model will be further described below in conjunction with the accompanying drawings. Figures 1-5 Some embodiments of the utility model provide a kind of anti-precipitation storage tank.
[0031] In conjunction with the drawings shown, the utility model provides a kind of anti-precipitation storage tank, including storage tank main body 100, drive bottom box 200 and precipitate dispersion component 300.
[0032] Drive bottom box 200 is fixed to the bottom of storage tank main body 100, and is internally provided with anticorrosive shaft box 210, and anticorrosive shaft box 210 is sealingly connected with the bottom surface of storage tank main body 100, and rotor disc 220 is rotatably installed in the inside of anticorrosive shaft box 210.Rotor disc 220 surface is equipped with several uniform distribution permanent magnetic patches 221, and drive bottom box 200 is equipped with several excitation coils 230 corresponding to permanent magnetic patches 221, and excitation coil 230 generates high-frequency alternating current by current generator, so that magnetic repulsion and attraction are generated between excitation coil 230 and permanent magnetic patch 221, and then drive rotor disc 220 to rotate.
[0033] Precipitate dispersion component 300 is driven to run by rotor disc 220, and precipitate dispersion component 300 includes mixing and stirring cylinder 310, shaft 320, import impeller 330, centrifugal impeller 340, lifting rotary vane 350 and dispersion disc 360.Shank 320 is installed in the inside of mixing and stirring cylinder 310, and import impeller 330, centrifugal impeller 340, lifting rotary vane 350 and dispersion disc 360 are fixed on the surface of shaft 320 from below to above in turn.
[0034] In specific implementation process, import impeller 330 guides the precipitate and liquid into the inside of mixing and stirring cylinder 310 when rotating, and centrifugal impeller 340 utilizes the centrifugal force of rotation to carry out primary separation and dispersion to the precipitate.Mixing and stirring cylinder 310 surface is equipped with a plurality of separation outlets 311, and these separation outlets 311 are located at the outer periphery of centrifugal impeller 340, for discharging the precipitate and liquid of primary dispersion.At the same time, part of the precipitate and liquid is lifted to the top end of mixing and stirring cylinder 310 by the action of lifting rotary vane 350, and is discharged through upwelling outlet 312, and the rotation of dispersion disc 360 again realizes the crushing and dispersion of the precipitate.
[0035] The bottom surface of the anticorrosion shaft box 210 is fixedly connected with the bottom of the storage tank body 100, and the connection between the shaft rod 320 and the rotor disc 220 is sealed through a mechanical seal, so that the transmission components in the anticorrosion shaft box 210 are prevented from being corroded by liquid, and the anticorrosion performance is effectively improved.
[0036] The utility model discloses a magnetic driving system and a multi-stage dispersion device are used to realize the effective dispersion and prevention of the deposition in the storage tank.
[0037] The utility model discloses a magnetic driving system and a multi-stage dispersion device are used to realize the effective dispersion and prevention of the deposition in the storage tank.
[0038] The working principle and use flow of the utility model are as follows:
[0039] The core working principle of the utility model discloses a deposition storage tank is that the effective dispersion and prevention of the deposition in the storage tank are realized through a magnetic driving system and a multi-stage dispersion device.
[0040] Magnetic power driving system:
[0041] The drive bottom box 200 is equipped with the excitation coil 230, and the excitation coil 230 is provided with high-frequency alternating current by a current generator, and the excitation coil 230 and the permanent magnet patch 221 on the rotor disc 220 generate magnetic repulsion and attraction, and drive the rotor disc 220 to rotate.
[0042] Multi-stage dispersion device:
[0043] The deposition dispersion assembly 300 is rotated by the rotor disc 220, and the guide-in impeller 330, the centrifugal impeller 340, the lifting rotary blade 350 and the dispersion disc 360 in the assembly complete the multi-stage dispersion treatment of the deposition in turn.
[0044] The guide-in impeller 330 first introduces the deposition and liquid into the inside of the mixing cylinder 310.
[0045] The centrifugal impeller 340 disperses the deposition through centrifugal force for the first time, and makes part of the deposition discharge through the separation outlet 311 on the surface of the mixing cylinder 310.
[0046] The lifting vanes 350 axially lift the remaining sediment and carry it to the top of the mixing cylinder 310, where it is discharged through the upwelling outlet 312.
[0047] Finally, the rotational motion of the dispersion disc 360 further breaks and disperses the lifted sediment, ensuring that it does not form clumps within the tank and that the liquid remains uniformly flowing throughout the tank.
[0048] Corrosion-resistant sealing system:
[0049] The design of the corrosion-resistant shaft box 210 ensures that the drive mechanism within the tank is isolated from the liquid, preventing corrosion of the drive mechanism. The mechanical seal between the shaft 320 and the rotor disc 220 further enhances the sealing performance.
[0050] Usage process:
[0051] Starting the drive system:
[0052] The user starts the drive by activating the excitation coil 230 in the drive box 200 using a current generator, which provides high-frequency alternating current to the excitation coil 230. Under the action of magnetic force, the rotor disc 220 begins to rotate, driving the sediment dispersion assembly 300 to start working.
[0053] Sediment introduction and initial dispersion:
[0054] As the rotor disc 220 rotates, the introduction impeller 330 introduces the sediment and liquid at the bottom of the tank into the mixing cylinder 310. The centrifugal impeller 340 then performs initial dispersion of the sediment through centrifugal force generated by rotation, separating smaller particles of sediment and discharging them through the separation outlet 311.
[0055] Lifting and further dispersion of sediment:
[0056] After initial dispersion, the remaining sediment is axially lifted by the lifting vanes 350, pushing it to the top of the mixing cylinder 310 and discharging it through the upwelling outlet 312. At this time, the dispersion disc 360 rotates to further break and disperse the lifted sediment, ensuring that it is completely dispersed in the liquid and preventing the formation of sediment clumps.
[0057] Global disturbance and uniform liquid maintenance:
[0058] During the entire rotation process, the sediment dispersion assembly 300 creates strong horizontal and vertical mixing flow disturbances within the tank, ensuring that the liquid and sediment in the entire tank area are uniformly dispersed, preventing sediment accumulation at the bottom of the tank.
[0059] Regular maintenance and inspection:
[0060] The user can regularly check the sealing of the drive bottom box 200 and the corrosion-proof shaft box 210 according to the use condition, ensure the normal work of the excitation coil 230 and the permanent magnetic block 221, and maintain the high efficiency operation of the equipment and prolong the service life.
[0061] By adopting the utility model, the user can effectively prevent the accumulation of the sediment in the storage tank, realize the uniform storage and high-quality preservation of the liquid, and is especially suitable for the liquid storage scene containing solid particles.
[0062] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0063] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.
Claims
1. A sedimentation-preventing storage tank characterized by comprising: The application relates to a storage tank, which comprises a storage tank body (100), a driving bottom box (200) and a sediment dispersing assembly (300), wherein the driving bottom box (200) is fixedly connected with the bottom of the storage tank body (100) and is internally provided with a corrosion-proof shaft box (210), the corrosion-proof shaft box (210) is sealingly connected with the bottom of the storage tank body (100), a rotor disc (220) is rotatably arranged in the corrosion-proof shaft box (210), a plurality of permanent magnetic patches (221) are arranged on the surface of the rotor disc (220), the driving bottom box (200) is internally provided with exciting coils (230) corresponding to the permanent magnetic patches (221), the magnetic repulsion and attraction generated by the exciting coils (230) drive the rotor disc (220) to rotate, thereby driving the sediment dispersing assembly (300) to operate, and the dispersion treatment of the sediment in the storage tank is realized.
2. The sedimentation-preventing storage tank according to claim 1, characterized in that, The sediment dispersing assembly (300) comprises an inlet impeller (330), a centrifugal impeller (340), a lifting spiral blade (350) and a dispersing disc (360) fixed on a shaft rod (320), wherein the inlet impeller (330) is used for guiding the sediment and liquid into a mixing cylinder (310) during rotation, the centrifugal impeller (340) is used for initially separating and dispersing the sediment, and the lifting spiral blade (350) is used for lifting the sediment and further crushing and dispersing the sediment through the rotation of the dispersing disc (360).
3. The sedimentation-preventing storage tank according to claim 2, characterized in that A plurality of separation outlets (311) are arranged on the surface of the mixing cylinder (310) and located at the outer periphery of the centrifugal impeller (340), the separation outlets (311) are used for discharging the sediment which is preliminarily dispersed, and an upward outlet (312) is arranged on the top surface of the mixing cylinder (310) and used for discharging the sediment and liquid lifted by the lifting spiral blade (350).
4. The sedimentation-preventing storage tank according to claim 1, characterized by The bottom surface of the corrosion-proof shaft box (210) is fixedly connected with the bottom surface of the inner cavity of the storage tank body (100), and a mechanical seal is arranged on the top surface of the corrosion-proof shaft box (210), the mechanical seal is sleeved on the surface of the shaft rod (320), and the bottom end of the shaft rod (320) penetrates through the mechanical seal and is fixedly connected with the surface of the rotor disc (220).
5. The sedimentation-preventing storage tank according to claim 1, wherein The surface area and specification of the exciting coil (230) are same as those of the permanent magnetic patch (221), the end portion of the exciting coil (230) is electrically connected with a current generator, the current generator is used for generating high-frequency alternating current to drive the magnetic repulsion and attraction between the exciting coil (230) and the permanent magnetic patch (221), thereby driving the rotor disc (220) to rotate.
6. The sedimentation-preventing storage tank according to claim 1, wherein The sediment dispersing assembly (300) forms turbulent flow disturbance in the transverse region and the longitudinal region in the storage tank body (100), prevents the accumulation of the sediment, and thereby maintains the quality of the liquid.