Super-long-distance large-breadth truss carrying machining line
By using ultra-long transport modules and precise equipment room design, the problem of transporting large-format products between multiple devices in existing technologies has been solved, enabling efficient and stable transport and processing of products over ultra-long distances.
Patent Information
- Application Number
- CN202422704576.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing slide tables are insufficient to meet the needs of transporting large-format products over ultra-long distances, and there are inconveniences in transferring multiple slide tables in relay transport.
Employing ultra-long handling modules, including ultra-long profiles and multiple large-format handling modules, combined with sliding plates, lifting frames, sliding rods, and suction heads, it achieves efficient handling and processing of products between multiple devices, with precise control achieved through limit blocks and flipping devices.
It achieves efficiency and smoothness in the ultra-long-distance handling and processing of large-format products, ensuring the smooth transfer and processing of products between multiple devices.
Smart Images
Figure CN223751814U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a carrying mechanism field, especially in a long distance large -scale truss carrying processing line. BACKGROUND
[0002] When the automatic processing line of the multi -process (such as full cutting, inner engraving, half cutting etc.) of large -scale product design, often need to carry the product in a long distance, and the existing slide platform generally is difficult to meet its carrying distance, and using multiple slide platforms to carry on the relay will exist the problem that the slide platform is inconvenient to transfer. UTILITY MODEL CONTENTS
[0003] According to one aspect of the utility model, a long distance large -scale truss carrying processing line is provided, including a long carrying module that extends horizontally from left end to right end, a plurality of large -scale carrying modules are installed side by side and slide on the long carrying module, an upper module, a full cutting device, a waste module, two inner engraving devices, two half cutting devices and a lower module are sequentially arranged from one end to the other end below the movement range of each large -scale carrying module, and a turnover device is further arranged between the two half cutting devices;
[0004] The long carrying module includes a long profile extending horizontally from left end to right end, and the large -scale carrying module is installed side by side and slides on the front side of each long profile.
[0005] The large -scale carrying module includes a vertical sliding plate, a lifting frame, a plurality of left and right extending sliding rods and a plurality of suction heads, wherein the sliding plate is slidingly installed on the front side of the long profile, the lifting frame is slidingly installed on the front side of the sliding plate in a lifting manner, each sliding rod is slidingly connected to the bottom of the lifting frame in parallel, and each suction head is connected to the bottom of each sliding rod in multiple rows and columns.
[0006] The waste module includes a waste trolley with a top bayonet, and two waste clamping jaws capable of extending towards the middle of the waste trolley are installed at the front and rear ends of the waste trolley.
[0007] The turnover device includes a conveying line and a turnover mechanism, wherein the conveying line is located in front of the turnover mechanism, and the conveying line is located below the movement range of the large -scale carrying module.
[0008] A long distance large -scale truss carrying processing line in the utility model carries and processes the large -scale carrying module on multiple devices by using the long carrying module, which ensures the efficiency and smoothness of the long distance carrying and processing of the large -scale product.
[0009] In some embodiments, a fence is arranged around the periphery of the processing line. This is beneficial in that it can isolate and protect the operation of the processing line.
[0010] In some embodiments, the rear side of the super-long profile is commonly supported by a plurality of support frames arranged side by side. This is beneficial in that arranging a plurality of support frames can stably support the super-long profile.
[0011] In some embodiments, the upper and lower portions of the front side of the super-long profile are respectively provided with two super-long slides, the bottom surface of the super-long slide located at the upper portion is provided with serrations, a sliding motor is mounted on the sliding plate, two rows of pulleys are mounted on the rear side of the sliding plate, the two rows of pulleys respectively contact the opposite sides of the two super-long slides, and the rotor of the sliding motor engages the serrations. This is beneficial in that it describes a specific way of slidingly mounting a large-format carrying module on a super-long carrying module.
[0012] In some embodiments, a lifting motor is mounted on the sliding plate, and a vertical lifting rack is mounted in the lifting frame, the rotor of the lifting motor engages the lifting rack. This is beneficial in that it further describes the specific structure of the large-format carrying module.
[0013] In some embodiments, the bottom of each sliding rod is slidingly mounted with a plurality of front and rear extending mounting bars, and each suction head is connected to the bottom of each mounting bar. This is beneficial in that it further describes the mounting method of each suction head on the large-format carrying module.
[0014] In some embodiments, the super-long profile has two first limiting blocks above the full-cutting device, the waste module, each internal carving device, and each half-cutting device, and the two first limiting blocks are different in height; the second limiting block is also arranged on both sides of the sliding plate, each second limiting block of the same large-format carrying module is different in height from the closest first limiting block, and the second limiting blocks of adjacent two large-format carrying modules are also different in height. This is beneficial in that arranging first and second limiting blocks can limit the stroke of each adjacent two large-format carrying modules within a certain range while overlapping at the ends, so as to realize the alternating relay of materials between different devices.
[0015] In some embodiments, two clamping air cylinders are mounted on the front and rear ends of the waste car, and each waste clamping jaw is connected to each clamping air cylinder. This is beneficial in that it further describes the specific structure of the waste module.
[0016] In some embodiments, a double-layer lifting and overturning conveying table is installed on the overturning mechanism, and the double-layer lifting and overturning conveying table is connected with an overturning motor.
[0017] In some embodiments, the double-layer lifting and overturning conveying table comprises two lifting and overturning conveying layers arranged in an up-down mode, wherein the left and right sides of the two lifting and overturning conveying layers are connected with multiple lifting cylinders in common, and the two lifting and overturning conveying layers are connected with two transmission motors through a belt pulley mechanism respectively. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 FIG. 1 is a structural schematic diagram of an ultralong-distance large-format truss carrying and processing line according to an embodiment of the present application;
[0019] Figure 2 FIG. 2 is a structural schematic diagram of an ultralong carrying module according to an embodiment of the present application; Figure 1
[0020] Figure 3 FIG. 3 is a partial structural schematic diagram of the ultralong carrying module according to an embodiment of the present application; Figure 2
[0021] Figure 4 FIG. 4 is a structural schematic diagram of a front side of a large-format carrying module according to an embodiment of the present application; Figure 1
[0022] Figure 5 FIG. 5 is a structural schematic diagram of a rear side of the large-format carrying module according to an embodiment of the present application; Figure 4
[0023] Figure 6 FIG. 6 is a structural schematic diagram of a waste module according to an embodiment of the present application; Figure 1
[0024] Figure 7 FIG. 7 is a structural schematic diagram of an overturning device according to an embodiment of the present application; Figure 1
[0025] Figure 8 FIG. 8 is a structural schematic diagram of a double-layer lifting and overturning conveying table according to an embodiment of the present application. Figure 7
[0026] In the figure: product 1, fence 2, super-long carrying module 10, super-long profile 11, support frame 12, super-long slide 13, sawtooth 14, first limiting block 15, large-format carrying module 20, sliding plate 21, lifting frame 22, sliding rod 23, suction head 24, sliding motor 25, pulley 26, lifting motor 27, lifting rack 28, mounting strip 29, second limiting block 210, feeding module 30, full-cutting device 40, waste module 50, waste car 51, waste clamping jaw 52, clamping cylinder 53, inner engraving device 60, half-cutting device 70, discharging module 80, overturning device 90, conveying line 91, overturning mechanism 92, double-layer lifting overturning conveying table 93, overturning motor 94, lifting overturning conveying layer 95, lifting cylinder 96, pulley mechanism 97, transmission motor 98. DETAILED DESCRIPTION
[0027] The utility model will be described in further detail below in combination with the drawings.
[0028] As Figure 1 shown, the processing line includes a super-long carrying module 10 extending horizontally from one end (referred to as the left end, and the other end is referred to as the right end) to the other end, a plurality of large-format carrying modules 20 are installed side by side and slide on the super-long carrying module 10, and a feeding module 30, a full-cutting device 40, a waste module 50, two inner engraving devices 60, two half-cutting devices 70 and a discharging module 80 are sequentially arranged from the front end to the rear end below the movement range of each large-format carrying module 20, and an overturning device 90 is further arranged between the two half-cutting devices 70. Among them, each large-format carrying module 20 can slide on the super-long carrying module 10, alternately carry materials between each device, so as to respectively perform the processes of feeding, full-cutting, inner engraving, half-cutting on one side, overturning, half-cutting on the other side, discharging and the like.
[0029] The feeding module 30 and the discharging module 80 are trolleys of the same shape, and the full-cutting device 40, the inner engraving device 60 and the half-cutting device 70 can be selected from existing mature technologies.
[0030] Preferably, some spaces can be reserved between some of the adjacent inner engraving devices 60, half-cutting devices 70 and overturning devices 90 for placing other devices, such as cleaning devices and the like.
[0031] Preferably, a fence 2 is arranged around the periphery of the processing line, which can isolate and protect the operation of the processing line.
[0032] As Figures 2-3As shown, the super-long carrying module 10 includes a super-long profile 11 extending horizontally from the left end to the right end, and is commonly supported by a plurality of support frames 12 distributed side by side on the rear side of the super-long profile 11, wherein the adjacent support frames 12 are generally four to five meters apart. Among them, two super-long slides 13 are respectively installed on the upper and lower parts of the front side of the super-long profile 11, and a sawtooth 14 is sawn on the bottom surface of the super-long slide 13 located on the upper part. Each large-format carrying module 20 is slidably installed on each super-long slide 13.
[0033] In addition, a plurality of first limiting blocks 15 are also installed on the front side of the super-long profile 11, wherein the upper part of the full cutting device 40, the waste module 50, each inner carving device 60 and each half cutting device 70 has two first limiting blocks 15, and the heights of the two first limiting blocks 15 are different.
[0034] As shown, Figures 4-5 The large-format carrying module 20 includes a vertical sliding plate 21. Among them, a sliding motor 25 is installed on the sliding plate 21, and two rows of pulleys 26 are installed on the rear side of the sliding plate 21, which are respectively in contact with the opposite side surfaces of the two super-long slides 13. The rotor of the sliding motor 25 is engaged with the sawtooth 14 of the super-long slide 13 located on the upper part. Then, under the operation of the sliding motor 25, the sliding plate 21 can slide horizontally on the front side of the super-long profile 11 through the two rows of pulleys 26.
[0035] A lifting frame 22 is slidably installed on the front side of the sliding plate 21. Among them, a lifting motor 27 is installed on the sliding plate 21, and a vertical lifting rack 28 is installed in the lifting frame 22, and the rotor of the lifting motor 27 is engaged with the lifting rack 28. Then, under the operation of the lifting motor 27, the lifting frame 22 can be lifted on the front side of the sliding plate 21.
[0036] A plurality of left and right extending sliding rods 23 are connected side by side on the bottom of the lifting frame 22, and a plurality of front and rear extending mounting rods 29 are slidably installed on the bottom of each sliding rod 23, and a plurality of suction heads 24 are connected side by side on the bottom of each mounting rod 29. In this way, the suction heads 24 are distributed in multiple rows and multiple columns, and the three-axis movement of the suction heads 24 can be realized through the sliding plate 21, the lifting frame 22 and the mounting rod 29, so as to suck and move the product 1 between the devices.
[0037] Preferably, some of the suction heads 24 are used for sucking and transferring the product 1, and some of the suction heads 24 are used for sucking waste.
[0038] Further, the second limiting block 210 is arranged on both sides of the sliding plate 21, wherein the height of each second limiting block 210 of the same large-format carrying module 20 is different from the height of the closest first limiting block 15, and the height of the second limiting block 210 of the adjacent two large-format carrying modules 20 is also different. Thus, the stroke of each adjacent two large-format carrying modules 20 is limited within a certain range and coincides at the end, so that the alternating relay of materials between different devices can be realized.
[0039] As shown in Figure 6 , the waste module 50 includes a top bay waste car 51, and two clamping cylinders 53 are arranged at the front and rear ends of the waste car 51, and a waste clamp jaw 52 is connected to one side of each clamping cylinder 53. Thus, each waste clamp jaw 52 can be extended and retracted under the operation of each clamping cylinder 53.
[0040] After the product 1 is fully cut, the cut product 1 can be moved to the waste car 51 of the waste module 50 by using the large-format carrying module 20. The large-format carrying module 20 is lowered to the height of each waste clamp jaw 52, each clamping cylinder 53 is operated to drive each waste clamp jaw 52 to extend and clamp the edge of the product 1. Then, the large-format carrying module 20 releases the product 1, and a part of the suction head 24 specially used for waste suction is used to suck the waste of the product 1. Finally, the waste falls into the waste car 51, and the large-format carrying module 20 continues to carry the product 1.
[0041] As shown in Figures 7-8 , the turnover device 90 includes a conveying line 91 and a turnover mechanism 92, wherein the conveying line 91 is located in front of the turnover mechanism 92, and the conveying line 91 is located below the movement range of the large-format carrying module 20.
[0042] The turnover mechanism 92 is provided with a double-layer lifting turnover conveying table 93, and the double-layer lifting turnover conveying table 93 is connected with a turnover motor 94, and can be turned under the action of the turnover motor 94.
[0043] The double-layer lifting turnover table includes two lifting turnover conveying layers 95 arranged in an up-down manner. On one hand, the left and right sides of the two lifting turnover conveying layers 95 are connected with a plurality of lifting cylinders 96, and can be lifted under the joint action of the plurality of lifting cylinders 96 to realize mutual separation and approach. On the other hand, each lifting turnover conveying layer 95 is connected with two transmission motors 98 through a belt pulley mechanism 97, and can realize front and rear transmission under the action of the transmission motor 98.
[0044] When the product 1 is turned over, the product 1 is first carried onto the conveying line 91 by the large-format carrying module 20, then the two lifting and turning conveying layers 95 are lifted and separated, and cooperate with the conveying line 91 to convey the product 1 onto the lifting and turning conveying layer 95 below; then the two lifting and turning conveying layers 95 clamp the product 1, the turning motor 94 operates to make the double-layer lifting and turning conveying table 93 turn over 180°, that is, the upper and lower positions of the two lifting and turning conveying layers 95 are reversed, and at the same time, the bottom surface of the product 1 faces upward; finally, the two lifting and turning conveying layers 95 are lifted and separated again, and the product 1 is conveyed onto the conveying line 91, and then the product 1 is carried onto the next process equipment by the large-format carrying module 20, so that the bottom surface of the product 1 is processed.
[0045] When the product 1 is processed by using the processing line, the product 1 is put onto the feeding module 30, then carried onto the full-cutting device 40 by the large-format carrying module 20 at the left end to perform full-cutting processing, then carried onto the waste material module 50 by the second large-format carrying module 20 to remove waste materials, then carried onto the first inner engraving device 60 by the third large-format carrying module 20 to perform first inner engraving processing, and the subsequent devices are sequentially carried by the large-format carrying modules 20 to perform one-side half-cutting processing, turning, and another two-side half-cutting processing, and finally discharged onto the discharging module 80.
[0046] The above only describes some embodiments of the present application. For those skilled in the art, without departing from the inventive concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application.
Claims
1. An ultra-long distance large-format truss handling line, characterized by: It comprises an overlength carrying module (10) extending horizontally from left end to right end, a plurality of large-format carrying modules (20) are installed side by side and slide on the overlength carrying module (10), an upper feeding module (30), a full cutting device (40), a waste material module (50), two inner engraving devices (60), two half cutting devices (70) and a lower feeding module (80) are sequentially arranged from one end to the other end below the movement range of each large-format carrying module (20), and a turnover device (90) is further arranged between the two half cutting devices (70). The overlength carrying module (10) comprises an overlength profile (11) extending horizontally from left end to right end, and the large-format carrying modules (20) are installed side by side and slide on the front side of each overlength profile (11). The large-format carrying module (20) comprises a vertical sliding plate (21), a lifting frame (22), a plurality of left and right extending sliding rods (23) and a plurality of suction heads (24), wherein the sliding plate (21) is slidingly installed on the front side of the overlength profile (11), the lifting frame (22) is slidingly installed on the front side of the sliding plate (21) in a lifting manner, each sliding rod (23) is slidingly connected in parallel on the bottom of the lifting frame (22), and each suction head (24) is connected in multiple rows and columns on the bottom of each sliding rod (23). The waste material module (50) comprises a waste material vehicle (51) with a top clamping port, and two waste material clamping jaws (52) capable of extending to the middle of the waste material vehicle (51) are installed at the front and rear ends of the waste material vehicle (51). The turnover device (90) comprises a conveying line (91) and a turnover mechanism (92), wherein the conveying line (91) is located in front of the turnover mechanism (92), and the conveying line (91) is located below the movement range of the large-format carrying module (20).
2. The long distance large format truss handling line of claim 1, wherein: The periphery of the processing line is surrounded by a fence (2).
3. The long distance large format truss handling line of claim 1, wherein: The rear side of the overlength profile (11) is commonly supported by a plurality of support frames (12) distributed in parallel.
4. The long distance large format truss handling line of claim 1, wherein: The upper part and the lower part of the front side of the overlength profile (11) are respectively provided with two overlength sliding strips (13), the bottom surface of the overlength sliding strip (13) located on the upper part is provided with a sawtooth (14), wherein a sliding motor (25) is installed on the sliding plate (21), two rows of pulleys (26) are installed on the rear side of the sliding plate (21), the two rows of pulleys (26) are respectively in contact with the opposite side surfaces of the two overlength sliding strips (13), and the rotor of the sliding motor (25) is engaged with the sawtooth (14).
5. The ultra-long distance large-format truss handling line of claim 1, wherein: A lifting motor (27) is installed on the sliding plate (21), and a vertical lifting rack (28) is installed in the lifting frame (22), and the rotor of the lifting motor (27) is engaged with the lifting rack (28).
6. The ultra-long distance large-format truss handling line of claim 1, wherein: The bottom of each sliding rod (23) is provided with a plurality of front and rear extending mounting strips (29), and each suction head (24) is connected to the bottom of each mounting strip (29).
7. The ultra-long distance large-format truss handling line of claim 1, wherein: The super-long profile (11) is provided with two first limiting blocks (15) above the full cutting device (40), the waste material module (50), each inner carving device (60) and each half cutting device (70), and the heights of the two first limiting blocks (15) are different; the two sides of the sliding plate (21) are further provided with second limiting blocks (210), the heights of each second limiting block (210) of the same large-format carrying module (20) and the closest first limiting block (15) are different, and the heights of the second limiting blocks (210) of two adjacent large-format carrying modules (20) are also different.
8. The ultra-long distance large-format truss handling line of claim 1, wherein: The front and rear ends of the waste material vehicle (51) are provided with two clamping air cylinders (53), and each waste material clamping jaw (52) is connected to each clamping air cylinder (53).
9. The ultra-long distance large-format truss handling line of claim 1, wherein: The turnover mechanism (92) is provided with a double-layer lifting turnover conveying table (93), and the double-layer lifting turnover conveying table (93) is connected with a turnover motor (94).
10. The ultra-long distance large-format truss handling line of claim 9, wherein: The double-layer lifting turnover conveying table (93) comprises two lifting turnover conveying layers (95) arranged in an up-down mode, wherein the left and right sides of the two lifting turnover conveying layers (95) are connected with a plurality of lifting air cylinders (96) in common, and the two lifting turnover conveying layers (95) are connected with two transmission motors (98) through a belt pulley mechanism (97) respectively.