Deviation-rectifying and material-rolling device
The material deviation is automatically detected and corrected by the deviation correction and winding device, which solves the problem of material deviation during the winding process and improves the winding effect and quality.
Patent Information
- Application Number
- CN202423257024.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-29
AI Technical Summary
The material may shift during the winding process, resulting in an inability to wind it neatly and affecting the final winding effect.
The device employs a deviation correction and winding system, which includes a main frame, lifting components, deviation correction components, laser sensors, and electric push rods, to automatically detect and correct material deviations, ensuring that the material is neatly wound up.
It improved the forming quality of materials, and increased work efficiency and winding quality.
Smart Images

Figure CN223752084U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a material processing technical field, concretely is a kind of deviation rectification material winding device. BACKGROUND
[0002] Material winding is a kind of continuous material, and material winding can be various, such as metal coil material, leather, plastic coil material and asphalt waterproof coil material and so on;Some materials will be through water immersion, drying, heating and cooling and other processing procedures when winding.
[0003] Material may appear deviation phenomenon in the process of winding, if not timely found and rectification work is carried out, material cannot be neatly wound on winding roller when winding, thereby affecting the final winding effect, for this purpose, we propose a kind of deviation rectification material winding device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of deviation rectification material winding device to solve the problem that material may appear deviation phenomenon in the process of winding in the above background art, if not timely found and rectification work is carried out, material cannot be neatly wound on winding roller when winding, thereby affecting the final winding effect.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of deviation rectification material winding device, including main frame one and main frame two, main frame one and main frame two are commonly provided with main heating wheel, small heating wheel two, small heating wheel three and winding roller between, the side of main frame one and main frame two is provided with corresponding first lifting assembly, the side of main frame one and main frame two and the position close to first lifting assembly are provided with corresponding second lifting assembly, the side of two first lifting assemblies is commonly connected with ironing wheel, the side of two second lifting assemblies is commonly connected with small heating wheel one, main frame one and main frame two are commonly provided with deviation rectification component and fixed seat between, the top of fixed seat is provided with first laser sensor and second laser sensor respectively, first laser sensor is located between the bottom of ironing wheel and small heating wheel two, second laser sensor is located at the bottom of small heating wheel one, the outside side of main frame two is installed with fixed plate, the top of fixed plate is installed with first motor, the power drive end of first motor is connected with winding roller.
[0006] Among them, first lifting assembly and second lifting assembly are two components of same structure, first lifting assembly includes mounting seat, the inside side of mounting seat is installed with second motor, the power drive end of second motor is connected with screw rod.
[0007] The screw rod is movably connected in the mounting base through a bearing, the outer part of the screw rod is connected with a connecting base, the front side of the connecting base is provided with a mounting plate, the outer part of the connecting base is provided with connecting blocks on both sides, and the inner part of the mounting base is provided with connecting grooves on both sides and at positions corresponding to the two connecting blocks.
[0008] The deviation rectifying assembly comprises a fixing frame installed between the main frame one and the main frame two, and a slot is formed in the interior of the fixing frame, and two symmetrical sliding plates are connected in the interior of the slot.
[0009] The top end of each of the two sliding plates is provided with a connecting frame one and a connecting frame two, respectively, a supporting plate is installed at the top center of the fixing frame, and a first electric push rod and a second electric push rod are symmetrically installed on both sides of the outer part of the supporting plate.
[0010] The telescopic end of each of the first electric push rod and the second electric push rod is connected with the connecting frame one and the connecting frame two, respectively, a first sliding seat and a second sliding seat are installed at the bottom end of each of the two sliding plates, a first pressure sensor and a second pressure sensor are arranged on one side of the outer part of each of the first sliding seat and the second sliding seat, and a third electric push rod is installed at the interior top end of each of the first sliding seat and the second sliding seat.
[0011] The telescopic end of each of the two third electric push rods is provided with a positioning plate, a plurality of groups of rollers are rotatably connected in the interior of each of the first sliding seat and the second sliding seat, and a third laser sensor and a fourth laser sensor are arranged at the interior top end of each of the first sliding seat and the second sliding seat.
[0012] The utility model at least has following beneficial effects:
[0013] When the utility model is used, the deviation rectifying assembly can automatically detect the deviation of the material and automatically correct the deviation, so that the material is neatly wound on the winding roller, the final forming quality of the material is further improved, the staff is facilitated, and the work efficiency and the winding quality are improved. ACCURACY OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the utility model;
[0015] Figure 2 It is a structure side view of the utility model;
[0016] Figure 3 It is a structure schematic view of the utility model without the main frame one;
[0017] Figure 4 It is a first lifting assembly schematic view of the utility model;
[0018] Figure 5 It is a deviation rectifying assembly schematic view of the utility model;
[0019] Figure 6 The utility model discloses a deviation rectifying assembly plan view.
[0020] In the drawing: 1, main frame one;2, main frame two;3, main heating wheel;4, first lifting assembly;5, second lifting assembly;6, ironing wheel;7, small heating wheel one;8, deviation rectifying assembly;9, small heating wheel two;10, small heating wheel three;11, fixed seat;12, first laser sensor;13, second laser sensor;14, fixed plate;15, first motor;16, winding roller;41, mounting seat;42, second motor;43, screw;44, connecting seat;45, mounting plate;46, connecting block;47, connecting groove;81, fixed frame;82, notch;83, sliding plate;84, connecting frame one;85, connecting frame two;86, support plate;87, first electric push rod;88, second electric push rod;89, first sliding seat;810, second sliding seat;811, first pressure sensor;812, second pressure sensor;813, third electric push rod;814, positioning plate;815, gyro wheel;816, third laser sensor;817, fourth laser sensor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of the utility model.
[0022] Embodiment one
[0023] Please refer to Figures 1 to 6The utility model provides a kind of technical scheme: a rectification and winding material device, including main frame one 1 and main frame two 2, main frame one 1 and main frame two 2 between commonly being provided with main heating wheel 3, small heating wheel two 9, small heating wheel three 10 and winding roller 16, the side of main frame one 1 and main frame two 2 is uniformly provided with corresponding first lifting assembly 4, the side of main frame one 1 and main frame two 2 and the position of being adjacent to first lifting assembly 4 are uniformly provided with corresponding second lifting assembly 5, the side of two first lifting assembly 4 is commonly connected with ironing wheel 6, the side of two second lifting assembly 5 is commonly connected with small heating wheel one 7, main frame one 1 and main frame two 2 between commonly being provided with rectification component 8 and fixed seat 11, the top of fixed seat 11 is separately provided with first laser sensor 12 and second laser sensor 13, first laser sensor 12 is located between the bottom of ironing wheel 6 and small heating wheel two 9, second laser sensor 13 is located in the bottom of small heating wheel one 7, the outside side of main frame two 2 is installed with fixed plate 14, the top of fixed plate 14 is installed with first motor 15, the power drive end of first motor 15 is connected with winding roller 16;
[0024] First lifting assembly 4 and second lifting assembly 5 are two components of same structure, first lifting assembly 4 includes mounting seat 41, the inside side of mounting seat 41 is installed with second motor 42, the power drive end of second motor 42 is connected with lead screw 43, lead screw 43 is movably connected in mounting seat 41 by bearing, the outside of lead screw 43 is connected with connecting seat 44, the front side of connecting seat 44 is installed with mounting plate 45, the outside of connecting seat 44 is installed with connecting block 46, the inside of mounting seat 41 is provided with connecting groove 47 in the position of two connecting blocks 46 correspondingly;
[0025] The deviation rectifying assembly 8 comprises a fixing frame 81 installed between the main frame one 1 and the main frame two 2, the inside of the fixing frame 81 is provided with a notch 82, the inside of the notch 82 is connected with two symmetrical sliding plates 83, the top ends of the two sliding plates 83 are respectively provided with a connecting frame one 84 and a connecting frame two 85, the top center of the fixing frame 81 is provided with a supporting plate 86, the outer sides of the supporting plate 86 are respectively provided with symmetrical first and second electric push rods 87 and 88, the telescopic ends of the first and second electric push rods 87 and 88 are respectively connected with the connecting frame one 84 and the connecting frame two 85, the bottom ends of the two sliding plates 83 are respectively provided with first and second sliding seats 89 and 810, the outer sides of the first and second sliding seats 89 and 810 are respectively provided with first and second pressure sensors 811 and 812, the inside top ends of the first and second sliding seats 89 and 810 are respectively provided with third electric push rods 813, the telescopic ends of the two third electric push rods 813 are respectively provided with positioning plates 814, the insides of the first and second sliding seats 89 and 810 are respectively rotatably connected with a plurality of groups of rollers 815, and the inside top ends of the first and second sliding seats 89 and 810 are respectively provided with third and fourth laser sensors 816 and 817.
[0026] The power driving end of the first motor 15 drives the winding roller 16 to perform material winding work, the material enters the ironing wheel 6 from the main heating wheel 3, then passes through the S-shaped small heating wheel two 9, the small heating wheel one 7 and the small heating wheel three 10 in turn, and then passes through the deviation rectifying assembly 8 to perform winding work.
[0027] The first and second laser sensors 12 and 13 always irradiate the material, when the equipment is started, one worker on each side can hold the material to smoothly pass through the gap of each roller, and the material pulling action is completed; when the first laser sensor 12 detects that the material passes through the production position, the ironing wheel 6 and the small heating wheel one 7 are lowered to the material pulling position through the setting of the two first and second lifting assemblies 4 and 5, when the second laser sensor 13 detects the material, the production line is started to work; when the first laser sensor 12 cannot detect the material during the production process, it indicates that the material is broken, at this time, the PLC will issue an alarm, and the ironing wheel 6 and the small heating wheel one 7 are raised to reset at the same time, so as to facilitate the next work of the worker;
[0028] The deviation of the material can be reset by the setting of the deviation correcting assembly 8; the material is located between the two positioning plates 814 and the first sliding seat 89 and the second sliding seat 810, and the material is located on the rollers 815 arranged on the top of the first sliding seat 89 and the second sliding seat 810 to pull the material, if the material deviates to the third laser sensor 816 during the winding process, the fourth laser sensor 817 detects that the material deviates, at this time, the fourth laser sensor 817 sends signals to the first motor 15 and the second electric push rod 88 in turn; the first motor 15 stops the material winding work first, after the winding work stops, the second electric push rod 88 drives the connecting frame two 85 to move to the deviated material, when the fourth laser sensor 817 detects the position of the material, the signal is sent to the third electric push rod 813 arranged at the second sliding seat 810, at this time, the third electric push rod 813 drives the positioning plate 814 to move downward, the positioning plate 814 cooperates with the surface of the second sliding seat 810 to clamp and fix one end of the deviated material, after the deviated material is clamped and fixed, the second electric push rod 88 drives the connecting frame two 85 to reset, when the second pressure sensor 812 arranged on one side of the second sliding seat 810 receives the extrusion, the deviation correcting work of the material can be completed, at this time, all the devices at the deviation correcting assembly 8 are reset, and the first motor 15 continues the winding work; similarly, when the third laser sensor 816 detects that the material deviates, the corresponding deviation correcting device is started as in the above deviation correcting work.
[0029] The initial positions of the third laser sensor 816 and the fourth laser sensor 817 are to detect the correct position of the material, when one of the laser sensors cannot detect the material, the corresponding sliding seat drives the laser sensor to move to the deviated material, until the laser sensor detects the material again, the deviation correcting work can be performed.
[0030] Embodiment two
[0031] As Figures 1 to 6 In this embodiment two, other structures are unchanged, and different from embodiment one, the first lifting assembly 4 and the second lifting assembly 5 are two assemblies with the same structure; the second motor 42 arranged at the two first lifting assemblies 4 is started at the same time, the power driving end of the second motor 42 drives the lead screw 43 to rotate, at this time, the connecting seat 44 is located in the mounting seat 41 to move linearly through the setting of the connecting block 46 and the connecting groove 47, and the two connecting seats 44 drive the flatting wheel 6 connected with the two mounting plates 45 to move downward; when it is needed to move the flatting wheel 6 upward to reset, the second motor 42 is reversely rotated, (the second motor 42 can be reversely rotated after being forwardly rotated, which can be set through programming, which is the prior known technology, and will not be described in detail here); similarly, when it is needed to adjust the small heating wheel one 7, the two second lifting assemblies 5 are started at the same time.
[0032] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0033] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A deviation rectifying and winding material device comprising a main frame one (1) and a main frame two (2), characterized in that: The main frame one (1) and the main frame two (2) are provided with a main heating wheel (3), a small heating wheel two (9), a small heating wheel three (10) and a winding roller (16), one side of the main frame one (1) and the main frame two (2) is provided with a corresponding first lifting assembly (4), one side of the main frame one (1) and the main frame two (2) and adjacent to the first lifting assembly (4) is provided with a corresponding second lifting assembly (5), one side of the two first lifting assemblies (4) is connected with a smoothing wheel (6), one side of the two second lifting assemblies (5) is connected with a small heating wheel one (7), the main frame one (1) and the main frame two (2) are provided with a deviation rectifying assembly (8) and a fixing seat (11) between them, the top of the fixing seat (11) is provided with a first laser sensor (12) and a second laser sensor (13) respectively, the first laser sensor (12) is located between the bottom of the smoothing wheel (6) and the small heating wheel two (9), the second laser sensor (13) is located at the bottom of the small heating wheel one (7), a fixed plate (14) is installed on the outside of the main frame two (2), a first motor (15) is installed at the top end of the fixed plate (14), and the power driven end of the first motor (15) is connected with the winding roller (16).
2. The correcting and winding apparatus according to claim 1, wherein: The first lifting assembly (4) and the second lifting assembly (5) are two assemblies with the same structure, the first lifting assembly (4) comprises a mounting seat (41), a second motor (42) is installed on the inside of the mounting seat (41), and the power driven end of the second motor (42) is connected with a lead screw (43).
3. The correcting and winding apparatus according to claim 2, wherein: The lead screw (43) is movably connected in the mounting seat (41) through a bearing, a connecting seat (44) is connected to the outside of the lead screw (43), a mounting plate (45) is installed on the front side of the connecting seat (44), connecting blocks (46) are installed on the two sides of the outside of the connecting seat (44), and connecting grooves (47) are formed in the two sides of the inside of the mounting seat (41) and correspond to the two connecting blocks (46).
4. The correcting and winding apparatus according to claim 1, wherein: The deviation rectifying assembly (8) comprises a fixing frame (81) installed between the main frame one (1) and the main frame two (2), a slot (82) is formed in the inside of the fixing frame (81), and two symmetrical sliding plates (83) are connected in the inside of the slot (82).
5. The correcting and winding apparatus according to claim 4, wherein: Connecting frames one (84) and two (85) are installed at the top ends of the two sliding plates (83), a supporting plate (86) is installed at the top center of the fixing frame (81), and a first electric push rod (87) and a second electric push rod (88) are installed at the two sides of the outside of the supporting plate (86) and are symmetrical.
6. The correcting and winding apparatus according to claim 5, wherein: The telescopic ends of the first electric push rod (87) and the second electric push rod (88) are connected with the connecting frame one (84) and the connecting frame two (85) respectively, the bottom ends of the two slide plates (83) are respectively provided with a first sliding seat (89) and a second sliding seat (810), the outer sides of the first sliding seat (89) and the second sliding seat (810) are respectively provided with a first pressure sensor (811) and a second pressure sensor (812), and the inner top ends of the first sliding seat (89) and the second sliding seat (810) are both provided with a third electric push rod (813).
7. The correcting and winding apparatus according to claim 6, wherein: The telescopic ends of the two third electric push rods (813) are both provided with a positioning plate (814), the inner sides of the first sliding seat (89) and the second sliding seat (810) are both rotatably connected with a plurality of groups of rollers (815), and the inner top ends of the first sliding seat (89) and the second sliding seat (810) are respectively provided with a third laser sensor (816) and a fourth laser sensor (817).