Efficient cooling setting machine for glass balls

By combining a stirring impeller and a heating rod, the problem of low cooling and solidification efficiency of glass balls was solved, achieving uniform cooling and rapid solidification, thus improving production efficiency.

CN223752631UActive Publication Date: 2026-01-02SIQIAOYUAN FIBERGLASS NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520690820.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-01-02
Estimated Expiration
2035-04-14

AI Technical Summary

Technical Problem

In existing technologies, the cooling and shaping efficiency of glass spheres is low, requiring a period of time before they can be removed for re-cooling, resulting in low production efficiency.

Method used

A combination of a stirring impeller and a heating rod is used. The stirring impeller drives the water to rotate and flow, while the heating rod gradually lowers the water temperature to avoid excessive temperature difference and achieve uniform cooling and shaping of the glass bulb.

Benefits of technology

This improves the efficiency of cooling and solidifying the glass sphere, prevents breakage, increases the cooling rate, and ensures the solidification effect inside the glass sphere.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223752631U_ABST
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Abstract

The utility model discloses an efficient cooling setting machine for glass balls, which relates to the technical field of glass ball production and comprises a cooling tank, stirring impellers are rotatably connected to two sides of the cooling tank, blade parts of the stirring impellers are positioned inside the cooling tank, and first chain wheels are fixedly connected to the outer surfaces of shaft parts of the stirring impellers. According to the utility model, the stirring impeller and the heating rod are arranged, and the power of the heating rod at the water inlet is gradually reduced, so that when the glass ball is cooled and shaped, the stirring impeller drives a water body to rotate and flow, the temperature of the water body is relatively balanced, and a relatively large temperature difference is avoided; on one hand, breakage of the glass balls is avoided, meanwhile, the cooling speed of the glass balls is increased due to gradual reduction of the water temperature, so that the cooling and shaping efficiency of the glass balls is improved, the retention time of the glass balls in the temperature zone can be prolonged through rotating flowing of water flow, and the solidification effect is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glass ball production technical field especially relates to a glass ball high -efficient cooling setting machine. BACKGROUND

[0002] Glass ball is different according to application scene, application field, and its composition cost and production demand are different, is mainly made by quartz sand, feldspar, calcite, mirabilite etc. natural ore after crushing and screening process, wherein, the glass ball that smelts into shape needs to be cooled and shaped by cooling tank.

[0003] In the prior art, the cooling and shaping of the glass ball is placed in the cooling tank and gradually shaped with the flow of water. To ensure that the glass ball does not break during cooling, the water body needs to be warmed to keep the water body in a specific temperature range to avoid breaking the glass ball. However, this method has a slow cooling speed of the glass ball due to the constant temperature of the water body, and the glass ball needs to be taken out after waiting for a period of time for further cooling to solidify the internal glass ball. This way of production has a low cooling efficiency. UTILITY MODEL CONTENT

[0004] The utility model discloses a glass ball high -efficient cooling setting machine, which solves the problem of low cooling efficiency of the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a glass ball high -efficient cooling setting machine, including the cooling tank, both sides of the cooling tank are rotatably connected with the stirring impeller, the blade part of the stirring impeller is located in the inside of the cooling tank, the outer surface of the stirring impeller shaft part is fixedly connected with the first sprocket, the first sprocket is located on the outside of the cooling tank, the lower end of the cooling tank is fixedly connected with the driving motor, the output end of the driving motor is fixedly connected with the second sprocket, the second sprocket is connected with one of the first sprocket through the sprocket transmission, the first sprocket between adjacent two stirring impellers is connected through the sprocket transmission, the middle part of the cooling tank is provided with a heating rod, and the length of the cooling tank, the stirring impeller and the number of heating rods are set according to requirements.

[0006] Preferably, the upper end of the cooling tank is provided with a side groove, and the heating rod is located in the inside of the side groove. The lower end of the cooling tank is fixedly connected with a supporting leg.

[0007] Preferably, both ends of the heating rod are fixedly connected with fixing plates, and the fixing plates are fixedly connected with the cooling tank through bolts.

[0008] Preferably, both sides of the middle part of the inside of the cooling tank are provided with shielding rods, and both ends of the shielding rods are fixedly connected with side rods.

[0009] Preferably, both sides of the middle part of the inside of the cooling tank are provided with shielding rods, and both ends of the shielding rods are fixedly connected with side rods.

[0010] Preferably, the middle part of one end of the cooling tank is fixedly connected with a water inlet below, and the middle part of the other end of the cooling tank is fixedly connected with a side groove above.

[0011] Preferably, both sides of the cooling tank are fixedly connected with mounting seats, and the lower end of the cooling tank and the side away from the driving motor are provided with a bottom clamping groove, and the inside of the bottom clamping groove is clamped with a radiator, and the lower end of the radiator and both sides of the middle part are provided with pressing plates, and the pressing plates are fixedly connected with the mounting seats through bolts.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that:

[0013] 1、In the utility model, through the setting of the stirring impeller and the heating rod, the power of the heating rod away from the water inlet gradually reduces, in this way, when the glass ball is cooled and shaped, the water body is rotated and flows under the driving of the stirring impeller, the temperature of the water body is relatively balanced, and the temperature difference is avoided, in this way, the cooling and shaping is carried out in the way that the temperature gradually reduces, on the one hand, the breakage of the glass ball is avoided, and on the other hand, the cooling speed of the glass ball is increased due to the gradual reduction of the temperature of the water body, thereby the cooling and shaping efficiency of the glass ball is improved, the rotation of the water flow increases the residence time of the glass ball in the temperature zone, and the solidification effect is ensured.

[0014] 2、In the utility model, the glass ball is shielded through the setting of the shielding rod, the glass ball is prevented from directly contacting the stirring impeller, the setting of the limiting seat facilitates the dismounting and replacement of the shielding rod, the use is convenient, and the setting of the radiator makes the temperature of the water body at the end position of the cooling tank lower, and the complete cooling of the glass ball is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The utility model provides a kind of glass ball high-efficiency cooling and shaping machine's three-dimensional structure schematic Figure 1 ;

[0016] Figure 2 The utility model provides a kind of glass ball high-efficiency cooling and shaping machine's three-dimensional structure schematic Figure 2 ;

[0017] Figure 3 The utility model provides a kind of glass ball high-efficiency cooling and shaping machine's explosion view.

[0018] Figure 4 This invention presents a three-dimensional structural diagram of a cooling tank in a high-efficiency cooling and shaping machine for glass spheres.

[0019] Legend: 1. Cooling tank; 2. Agitator impeller; 3. First sprocket; 4. Drive motor; 5. Second sprocket; 6. Support leg; 7. Baffle rod; 8. Water inlet; 9. Side groove; 10. Fixing plate; 11. Heating rod; 12. Mounting base; 13. Pressure plate; 14. Radiator; 15. Side rod; 16. Limiting seat; 17. Bottom slot. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a high-efficiency cooling and shaping machine for glass balls, including a cooling tank 1. Stirring impellers 2 are rotatably connected to both sides of the cooling tank 1. The blades of the stirring impellers 2 are located inside the cooling tank 1. A first sprocket 3 is fixedly connected to the outer surface of the shaft of the stirring impeller 2, located outside the cooling tank 1. A drive motor 4 is fixedly connected to the lower end of the cooling tank 1. A second sprocket 5 is fixedly connected to the output end of the drive motor 4. The second sprocket 5 is connected to one of the first sprockets 3 via a sprocket drive. The first sprockets 3 on adjacent stirring impellers 2 are connected via a sprocket drive. A heating rod 11 is arranged above the center of the cooling tank 1. The length of the cooling tank 1 and the number of stirring impellers 2 and heating rods 11 are set according to requirements.

[0023] The specific settings and effects of the embodiment are as follows. Through the settings of the stirring impeller 2 and the heating rod 11, the power of the heating rod 11 far from the water inlet 8 gradually decreases. In this way, when the glass balls are cooled and shaped, the water body is rotated and flowed by the stirring impeller 2, so that the temperature of the water body is relatively balanced, and a large temperature difference is avoided. In this way, the cooling and shaping of the glass balls are performed in a gradually decreasing temperature mode, which can avoid the breakage of the glass balls and increase the cooling speed of the glass balls due to the gradual decrease of the water body temperature, thereby improving the cooling and shaping efficiency of the glass balls. The rotating flow of the water body can increase the residence time of the glass balls in the temperature zone, thereby ensuring the solidification effect.

[0024] Embodiment two: as shown in Figure 1 Figure 4 The upper end of the cooling tank 1 is provided with a side tank 9, the heating rod 11 is located in the side tank 9, the lower end of the cooling tank 1 is fixedly connected with the supporting leg 6, the two ends of the heating rod 11 are fixedly connected with the fixed plate 10, the fixed plate 10 and the cooling tank 1 are fixedly connected through the setting of the bolts, the two sides of the middle part of the inside of the cooling tank 1 are provided with the shielding rod 7, the two ends of the shielding rod 7 are fixedly connected with the side rod 15, the two sides of the middle part of the two ends of the inside of the cooling tank 1 are fixedly connected with the limiting seat 16, the limiting seat 16 is inserted with the side rod 15, the middle lower part of one end of the cooling tank 1 is fixedly communicated with the water inlet 8, the middle upper part of the other end of the cooling tank 1 is fixedly connected with the side tank 9, the two sides of the cooling tank 1 are fixedly connected with the mounting seat 12, the lower end of the cooling tank 1 and the side away from the driving motor 4 are provided with the bottom clamping groove 17, the inside of the bottom clamping groove 17 is clamped with the radiator 14, the lower middle part and the two sides of the radiator 14 are provided with the pressing plate 13, and the pressing plate 13 and the mounting seat 12 are fixedly connected through the setting of the bolts.

[0025] The effect of the whole embodiment is that the glass balls are shielded by the shielding rod 7 to avoid direct contact with the stirring impeller 2, the limiting seat 16 is arranged to facilitate the disassembly and replacement of the shielding rod 7, and the use is more convenient, and the water body at the end position of the cooling tank 1 is lower in temperature through the arrangement of the radiator 14, so that the glass balls can be completely cooled.

[0026] The working principle and method of using the device are as follows. When in use, the water flow needs to be selected to use a suitable cooling liquid and heated to a certain temperature, the water flow enters through the water inlet 8, and the water flow is filled to the upper end of the side tank 9, the water body is heated through the heating rod 11, then the driving motor 4 is started to drive the stirring impeller 2 to rotate, so that the water flow near the stirring impeller 2 starts to rotate, with the injection of the water flow of the water inlet 8, the excess water flow flows out from the side tank 9, the glass balls to be cooled and shaped are put from the side near the water inlet 8 above the cooling tank 1, and then moved to the lower side of the side tank 9 with the flow of the water body, and then completely cooled when the glass balls move to the side tank 9.

[0027] ​The above are only the preferred embodiments of the present application, and are not intended to limit the present application in other forms, and any skilled person in the art can change or modify the above disclosed technology content to equivalent embodiments with equivalent changes applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still fall within the protection scope of the present application.

Claims

1. A high efficiency cooling and forming machine for glass spheres comprising a cooling tank (1) characterized in that: Both sides of the cooling tank (1) are rotatably connected with stirring impellers (2), the blade part of the stirring impeller (2) is located inside the cooling tank (1), the outer surface of the shaft part of the stirring impeller (2) is fixedly connected with a No. Chain wheel (3), the No. Chain wheel (3) is located outside the cooling tank (1), the lower end of the cooling tank (1) is fixedly connected with a driving motor (4), the output end of the driving motor (4) is fixedly connected with a No. Chain wheel (5), the No. Chain wheel (5) is connected with one of the No. Chain wheels (3) through the chain wheel transmission, the No. Chain wheels (3) between the adjacent two stirring impellers (2) are connected through the chain wheel transmission, the upper middle part of the inside of the cooling tank (1) is provided with a heating rod (11).

2. The high efficiency cooling and forming machine for glass spheres according to claim 1, wherein: The upper end of the cooling tank (1) is provided with a side groove (9), the heating rod (11) is located inside the side groove (9), the lower end of the cooling tank (1) is fixedly connected with a supporting leg (6).

3. The high efficiency cooling and forming machine for glass spheres according to claim 1, wherein: Both ends of the heating rod (11) are fixedly connected with a fixed plate (10), the fixed plate (10) and the cooling tank (1) are fixedly connected through the bolts.

4. The high efficiency cooling and forming machine for glass spheres according to claim 1, wherein: Both sides of the middle part of the inside of the cooling tank (1) are provided with a shielding rod (7), both ends of the shielding rod (7) are fixedly connected with a side rod (15).

5. A high efficiency cooling and forming machine for glass spheres as defined in claim 4 wherein: Both sides of the middle part of the inside of the cooling tank (1) are fixedly connected with a limiting seat (16), the limiting seat (16) is inserted with the side rod (15).

6. The high efficiency cooling and forming machine for glass spheres according to claim 1, wherein: The lower middle part of one end of the cooling tank (1) is fixedly connected with a water inlet (8), the upper middle part of the other end of the cooling tank (1) is fixedly connected with a side groove (9).

7. The high efficiency cooling and forming machine for glass spheres according to claim 1, wherein: Both sides of the cooling tank (1) are fixedly connected with a mounting seat (12), the lower end of the cooling tank (1) and the side away from the driving motor (4) are provided with a bottom clamping groove (17), the inside of the bottom clamping groove (17) is clamped with a radiator (14), the lower end middle part and both sides of the radiator (14) are provided with a pressing plate (13), the pressing plate (13) and the mounting seat (12) are fixedly connected through the bolts.