Radius limiting device in bent tempered glass processing process
By designing a radius limiting device in the bending process of steel glass, and utilizing the synchronous rotation driven by a transmission belt and a motor, the problem of mold pressure control was solved, enabling precise bending and efficient forming of glass.
Patent Information
- Application Number
- CN202422747337.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
During the bending process of steel glass, it is difficult to control the pressure of the mold, which makes it difficult for the formed glass to meet production standards and results in low processing efficiency.
Design a radius limiting device, including a fixed frame, an I-beam frame, a push roller, a pressure table, a hydraulic push rod, and a support and positioning mechanism. Driven by a transmission belt and a motor, it realizes the synchronous rotation of the pressure roller and the push roller and the movement of the limiting slider, so as to precisely control the bending radius of the glass.
It enables precise bending of glass, avoids deformation, and improves processing efficiency and forming quality.
Smart Images

Figure CN223752632U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of bending steel glass processing, specifically to a radius limiting device in the bending steel glass processing process. BACKGROUND
[0002] At present, glass is widely used in buildings to block wind and let light, and belongs to a mixture. There are also colored glass mixed with some metal oxides or salts to show color, and tempered glass made by physical or chemical methods. Sometimes, some transparent plastics (such as polymethyl methacrylate) are also called organic glass.
[0003] With the difference of building style, the shape of the glass used is also different, and the bending steel glass is one of the mainstreams. The bending steel glass is widely used in building doors and windows and curtain walls, and can be processed into different shapes and sizes as needed to meet the diversified building needs and enhance the building aesthetics and structural strength.
[0004] Because the bending steel glass has a beautiful bending radius, its processing technology is more complex than that of flat glass. The flat glass after processing needs to be heated close to the softening point, and then bent into the required shape through a mold or using auxiliary tools. However, it is difficult to control the pressure of the mold during this process, and it is easy to cause the formed glass to be difficult to meet the production standard. Therefore, a new technical solution is needed to solve the problem, which can limit the mold that is pressed down and control the radius in the bending steel glass processing process to ensure the production efficiency of the bending steel glass. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a radius limiting device in the bending steel glass processing process, which solves the problem raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a radius limiting device in the bending steel glass processing process, comprising a fixed frame, the fixed frame is rotatably installed with a channel frame on both sides through a rotating shaft, each group of rotating shaft side walls is rotatably installed with a push roller, the fixed frame top is installed with a pressing table, the pressing table top is fixedly installed with a hydraulic push rod, and the pressing table bottom is installed with a supporting positioning mechanism.
[0007] The supporting positioning mechanism comprises a piston groove opened on both sides of the pressing table bottom, a piston rod movably installed in the two groups of piston grooves, an adjusting seat fixedly installed at the bottom of the two groups of piston rods, a pressure sensor fixedly installed in the middle of the pressing table bottom, a plurality of equidistantly distributed telescopic rods obliquely installed at the bottom of the adjusting seat, and a pressing roller rotatably installed at the other end of each group of telescopic rods.
[0008] As an optional solution of the technical scheme of the application, the multiple sets of the compression rollers are distributed in an arc shape, and the fixed frame corresponds to the compression rollers located in the middle.
[0009] As an optional solution of the technical scheme of the application, the shafts of the adjacent two sets of the pushing rollers are connected through the first transmission belt, and the shafts of the adjacent two sets of the compression rollers are connected through the second transmission belt, so that the compression rollers and the pushing rollers distributed in the two sets are synchronously rotated to the outside.
[0010] As an optional solution of the technical scheme of the application, the shafts of the pushing rollers distributed on the two sides of the fixed frame are fixedly connected with the shafts of the two sets of the first motors, and the shafts of the compression rollers distributed on the two sides of the compression table are fixedly connected with the shafts of the two sets of the second motors, so that the compression rollers and the pushing rollers are driven to rotate.
[0011] As an optional solution of the technical scheme of the application, the top of the compression table is fixedly provided with a concave frame, a bidirectional screw rod is rotatably arranged in the concave frame, limit sliding blocks are threadedly arranged at the two ends of the bidirectional screw rod, the two sets of the limit sliding blocks are slidably connected with the inner cavity of the concave frame, and one end of the bidirectional screw rod is fixedly connected with the shaft of the third motor, so that the two sets of the hanging frames are synchronously moved to the center of the concave frame.
[0012] As an optional solution of the technical scheme of the application, the bottom of each of the two sets of the limit sliding blocks is rotatably provided with a hanging frame, and the other end of each of the two sets of the hanging frames is rotatably connected with the channel-shaped frame distributed on the two sides, so that the multiple sets of the channel-shaped frames are lifted.
[0013] Compared with the prior art, the application has the following advantages:
[0014] 1. The two sets of the hanging frames are constantly moved to the center of the concave frame along with the limit sliding blocks, so that the multiple sets of the channel-shaped frames are pulled to push the plane glass in an arc shape. After the pushing rollers on each of the channel-shaped frames extrude the plane glass on the side walls of the multiple sets of the compression rollers, the adjusting seat is constantly moved upward, and when the pressure between the adjusting seat and the compression table reaches the set value of the pressure sensor, the signal is transmitted to the control processor to stop driving the hydraulic push rod and the third motor, and the cooling mechanism is waited for to cool the plane glass after being bent, so that the glass is accurately bent to the arc of the multiple sets of the compression rollers, and the deformation of the glass in the bending process is avoided due to excessive pressure.
[0015] 2. The shafts of the adjacent two sets of the pushing rollers are connected through the first transmission belt, and the shafts of the adjacent two sets of the compression rollers are connected through the second transmission belt, so that the compression rollers and the pushing rollers distributed in the two sets are synchronously rotated to the outside when the pushing rollers on each of the channel-shaped frames extrude the plane glass on the side walls of the multiple sets of the compression rollers, and the multiple sets of the first motor and the second motor are simultaneously driven, so that the glass is pushed by the rotated compression rollers and pushing rollers in the process of being bent and formed, and the efficiency of the glass bending is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Other features, objects, and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments thereof, when read in conjunction with the accompanying drawings:
[0017] Fig. 1 Figure 1 is a schematic diagram of the overall structure of a radius limiting device in the bending glass processing process of the present application;
[0018] Fig. 2 Figure 2 is a schematic diagram of the distribution structure of multiple compression rollers of a radius limiting device in the bending glass processing process of the present application;
[0019] Fig. 3 Figure 3 is a schematic diagram of the I-beam structure of a radius limiting device in the bending glass processing process of the present application.
[0020] In the figure: 1, fixed frame; 11, I-beam; 12, push roller; 13, first transmission belt; 14, compression table; 15, hydraulic push rod; 2, piston groove; 21, piston rod; 22, adjusting seat; 24, pressure sensor; 25, telescopic rod; 26, compression roller; 3, second transmission belt; 31, concave frame; 32, bidirectional screw; 33, limiting slide; 34, hanging bracket. DETAILED DESCRIPTION
[0021] Referring to Figs. 1-3 The present application provides a technical solution: a radius limiting device in the bending glass processing process, comprising a fixed frame 1, the fixed frame 1 is rotatably installed with an I-beam 11 on both sides through a rotating shaft, each group of rotating shaft side walls is rotatably installed with a push roller 12, the fixed frame 1 top is installed with a compression table 14, the compression table 14 top is fixedly installed with a hydraulic push rod 15, the compression table 14 bottom is installed with a supporting and positioning mechanism;
[0022] The supporting and positioning mechanism comprises a piston groove 2 opened on both sides of the compression table 14 bottom, a piston rod 21 movably installed in the two groups of piston grooves 2, an adjusting seat 22 fixedly installed at the bottom of the two groups of piston rods 21, a pressure sensor 24 fixedly installed at the middle of the compression table 14 bottom, a plurality of equidistantly distributed telescopic rods 25 obliquely installed at the bottom of the adjusting seat 22, and a compression roller 26 rotatably installed at the other end of each group of telescopic rods 25, the plurality of compression rollers 26 are distributed in an arc shape, and the fixed frame 1 and the compression roller 26 located in the middle correspond to each other.
[0023] In the technical scheme, the two groups of hangers 34 follow the limit sliding blocks 33 and continuously move towards the center of the concave frame 31, which can pull the multiple groups of work-shaped frames 11 to push the flat glass in an arc shape. After the flat glass is extruded on the sidewalls of the multiple groups of pressing rollers 26 by the pushing rollers 12 of each group of work-shaped frames 11, the adjusting seat 22 is continuously moved upwards, and when the pressure between the adjusting seat 22 and the pressing table 14 reaches the set value of the pressure sensor 24, a signal is transmitted to the control processor to stop driving the hydraulic push rod 15 and the third motor, and the cooling mechanism is waited for cooling the bent flat glass, which effectively ensures that the glass is accurately bent to the arc distributed by the multiple groups of pressing rollers 26, and avoids deformation of the glass in the bending process due to excessive pressure.
[0024] In some technical schemes, the shafts of the adjacent two groups of pushing rollers 12 are connected in transmission through the first transmission belt 13, and the shafts of the adjacent two groups of pressing rollers 26 are connected in transmission through the second transmission belt 3, so that the pressing rollers 26 and the pushing rollers 12 distributed in the two groups can be synchronously rotated outward, the shafts of the pushing rollers 12 distributed on the two sides of the fixed frame 1 are fixedly connected with the motor shafts of the two groups of first motors, and the shafts of the pressing rollers 26 distributed on the two sides of the pressing table 14 are fixedly connected with the motor shafts of the two groups of second motors, so as to drive the pressing rollers 26 and the pushing rollers 12 to rotate.
[0025] In the technical scheme, after the flat glass is extruded on the sidewalls of the multiple groups of pressing rollers 26 by the pushing rollers 12 of each group of work-shaped frames 11, the multiple groups of first motors and second motors are simultaneously driven, so that the pressing rollers 26 and the pushing rollers 12 distributed in the two groups can be synchronously rotated outward, and the glass can be pushed by the rotating pressing rollers 26 and pushing rollers 12 in the process of being bent and formed, which further improves the efficiency of glass bending.
[0026] In some technical schemes, the concave frame 31 is fixedly installed on the top of the pressing table 14, the bidirectional screw rod 32 is rotatably installed in the concave frame 31, the limit sliding blocks 33 are threadedly installed at both ends of the bidirectional screw rod 32, the two groups of limit sliding blocks 33 are slidably connected with the inner cavities of the concave frame 31, one end of the bidirectional screw rod 32 is fixedly connected with the motor shaft of the third motor, and the two groups of hangers 34 are rotatably installed at the bottoms of the two groups of limit sliding blocks 33, and the other ends of the two groups of hangers 34 are rotatably connected with the work-shaped frames 11 distributed on the two sides, so as to lift the multiple groups of work-shaped frames 11.
[0027] In the technical scheme, the third motor can be driven to rotate the bidirectional screw rod 32 in the concave frame 31, and the moving blocks threadedly installed at both ends of the bidirectional screw rod 32 can be synchronously moved towards the center of the concave frame 31, and the hangers 34 located on the two sides of the concave frame 31 can also follow the limit sliding blocks 33 and continuously move towards the center of the concave frame 31, so as to pull the multiple groups of work-shaped frames 11 to push the flat glass in an arc shape.
[0028] In the use of the radius limiting device in the bending glass processing process, it should be pointed out that the radius limiting device in the bending glass processing process is disclosed, all components are general standard components or components known to those skilled in the art, and the structure and principle thereof can be known by technical personnel through a technical manual or through a conventional experimental method.
[0029] In use, first, the heated flat glass is placed on the plurality of push rollers 12, and under the drive of the first motor, the plurality of push rollers 12 are rotated to move the flat glass to the bottom of the pressing table 14. After the two hangers 34 are lifted to push the flat glass to the bottom of the plurality of pressing rollers 26, the flat glass is bent, and when the high-temperature flat glass contacts the bottom pressing roller 26, the two hangers 34 will continuously move to the center of the concave frame 31, and the plurality of work frames 11 will be pulled to push the flat glass in a circular arc shape. After each group of work frames 11 pushes the flat glass to the side wall of the plurality of pressing rollers 26, the adjusting seat 22 will continuously move upwards, and when the pressure between the adjusting seat 22 and the pressing table 14 reaches the set value of the pressure sensor 24, the signal will be transmitted to the control processor to stop driving the hydraulic push rod 15 and the third motor. After the cooling mechanism cools the bent flat glass, the glass is accurately bent to the arc distributed by the plurality of pressing rollers 26, the pressure is prevented from being too large, and the glass is prevented from being deformed during the bending process. At the same time, the shafts of the adjacent two groups of push rollers 12 are connected by the first transmission belt 13, and the shafts of the adjacent two groups of pressing rollers 26 are connected by the second transmission belt 3. After each group of work frames 11 pushes the flat glass to the side wall of the plurality of pressing rollers 26, the plurality of first motors and the second motors are driven to make the pressing rollers 26 and the push rollers 12 distributed in two groups rotate outward synchronously, so that the glass is pushed by the rotating pressing rollers 26 and the push rollers 12 during the bending process, and the efficiency of the glass bending is further improved.
Claims
1. A radius limiting device for use in a bending process for bending glass, comprising a fixed frame (1), characterized in that: Both sides of the fixed frame (1) are rotatably installed with a H-shaped frame (11) through a rotating shaft, each group of the rotating shaft side wall is rotatably installed with a push roller (12), the top of the fixed frame (1) is installed with a pressing table (14), the top of the pressing table (14) is fixedly installed with a hydraulic push rod (15), and the bottom of the pressing table (14) is installed with a supporting and positioning mechanism; The supporting and positioning mechanism comprises a piston groove (2) formed at the bottom of the pressing table (14), a piston rod (21) movably installed in the piston groove (2), an adjusting seat (22) fixedly installed at the bottom of the piston rod (21), a pressure sensor (24) fixedly installed at the bottom of the pressing table (14), a plurality of groups of telescopic rods (25) obliquely installed at the bottom of the adjusting seat (22), and a pressing roller (26) rotatably installed at the other end of each group of the telescopic rod (25).
2. The radius limiting device for bending glass according to claim 1, wherein: A plurality of groups of the pressing roller (26) are distributed in an arc shape, and the fixed frame (1) corresponds to the pressing roller (26) located in the middle.
3. The radius limiting device for bending glass according to claim 1, wherein: The central axes of adjacent two groups of the push roller (12) are connected through a first transmission belt (13), and the central axes of adjacent two groups of the pressing roller (26) are connected through a second transmission belt (3).
4. The radius limiting device for bending glass according to claim 1, wherein: The central axes of the push rollers (12) distributed on both sides of the fixed frame (1) are fixedly connected with the motor shafts of two groups of first motors, and the central axes of the pressing rollers (26) distributed on both sides of the pressing table (14) are fixedly connected with the motor shafts of two groups of second motors.
5. The radius limiting device for bending glass according to claim 1, wherein: The top of the pressing table (14) is fixedly installed with a concave frame (31), the concave frame (31) is rotatably installed with a bidirectional screw rod (32), the two ends of the bidirectional screw rod (32) are threadedly installed with limit sliding blocks (33), the two groups of limit sliding blocks (33) are slidably connected with the inner cavity of the concave frame (31), and one end of the bidirectional screw rod (32) is fixedly connected with the motor shaft of a third motor.
6. The radius limiting device for bending glass according to claim 5, wherein: The bottom of each group of the limit sliding blocks (33) is rotatably installed with a hanging bracket (34), and the other end of each group of the hanging brackets (34) is rotatably connected with the H-shaped frame (11) distributed on both sides.