Splitting inserting frame device

Abstract

The utility model provides a piece splitting and frame inserting device which comprises a rack and a material frame transferring mechanism arranged on the rack, the material frame transferring mechanism is provided with a conveying channel, the conveying channel is used for conveying a material frame, the conveying channel is provided with a first end and a second end which are oppositely arranged in the horizontal direction, and the first end is used for feeding or discharging of the material frame; the splitting mechanism is provided with a feeding port and a discharging port which are oppositely formed in the horizontal direction, the splitting mechanism is used for splitting a single piece of glass into a plurality of pieces of glass, and the split glass flows into the material frame located at the second end from the discharging port; the material frame conveying mechanism is arranged on the rack and close to the first end, and the material frame conveying mechanism is used for providing or receiving a material frame for the first end; and the machine arms can grab the glass or the material frame so as to transfer the position of the glass or the material frame. According to the technical scheme provided by the utility model, the problem that in the prior art, the efficiency is relatively low due to the fact that glass splitting and frame inserting are both manually operated can be solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to glass split piece technical field, specifically, relate to a split piece rack device. BACKGROUND

[0002] At present, in the processing and manufacturing of mobile phone cover glass products, glass splitting and rack operation mainly rely on manual operation. The specific process is as follows: the operator needs to take out the whole glass plate from the cutting machine, manually split the strip-shaped glass into small pieces by manual operation, and insert them into the rack one by one. This process not only has high requirements on the proficiency and physical strength of the operator, but also is low in efficiency and easy to produce uneven splitting, thereby affecting the qualification rate and production speed of the final product. SUMMARY

[0003] The utility model provides a split piece rack device to solve the problem of low efficiency of manual operation of glass splitting and rack in the prior art.

[0004] The utility model provides a split piece rack device, split piece rack device includes: frame, rack transfer mechanism, set up on the frame, rack transfer mechanism has conveying passage, conveying passage is used for transporting rack, conveying passage has first end and second end who set up oppositely along horizontal direction, first end is used for the feeding or discharging of rack;Split piece mechanism, set up on the frame, and close to the second end, split piece mechanism has feeding port and discharge port who set up oppositely along horizontal direction, split piece mechanism is used to split the single glass to multiple pieces, and the glass after splitting flows from the discharge port to the rack in the second end;Rack transport mechanism, set up on the frame, and close to the first end, rack transport mechanism is used to provide or receive rack to the first end;A plurality of machine arms, set up on the frame, and machine arm can grab glass or rack to shift the position of glass or rack.

[0005] Further, the rack transport mechanism has a feeding line and a discharging line spaced apart in the vertical direction, the feeding line is used to transport the rack towards the rack transfer mechanism, the discharging line is used to transport the rack away from the rack transfer mechanism, and the machine arm can transfer the rack on the feeding line to the first end or transfer the rack on the first end to the discharging line.

[0006] Further, the rack conveying mechanism comprises a first conveying belt extending in a horizontal direction, the extending direction of the first conveying belt is perpendicular to the rack transfer mechanism, the first conveying belt forms an upper feeding line, and the first conveying belt has a first preset position at one end close to the rack conveying mechanism; a second conveying belt extending in a horizontal direction, the extending direction of the first conveying belt is parallel to the first conveying belt and is located above the first conveying belt, the second conveying belt forms a lower feeding line; a first lifting assembly arranged in a vertical direction at one end of the first conveying belt close to the rack conveying mechanism, the first lifting assembly has a second preset position at the top; and a gripper movably arranged on the first lifting assembly, the gripper is used for clamping the rack, and the first lifting assembly can drive the gripper to switch the rack between the first preset position and the second preset position.

[0007] Further, the rack transfer mechanism comprises a first conveying belt extending in a horizontal direction, the extending direction of the first conveying belt is perpendicular to the rack transfer mechanism, the first conveying belt forms an upper feeding line, and the first conveying belt has a first preset position at one end close to the rack conveying mechanism; a second conveying belt extending in a horizontal direction, the extending direction of the first conveying belt is parallel to the first conveying belt and is located above the first conveying belt, the second conveying belt forms a lower feeding line; a first lifting assembly arranged in a vertical direction at one end of the first conveying belt close to the rack conveying mechanism, the first lifting assembly has a second preset position at the top; and a gripper movably arranged on the first lifting assembly, the gripper is used for clamping the rack, and the first lifting assembly can drive the gripper to switch the rack between the first preset position and the second preset position.

[0008] Further, the first conveying path comprises a tray and a first driving module, the first driving module has a first guide and a pushing assembly, the extending direction of the first guide is the same as that of the conveying path, the first guide has a third preset position and a fourth preset position, the third preset position is located at the first end, and the fourth preset position is located at the second end, the tray is movably arranged on the first guide, and the pushing assembly is drivingly connected with the tray to drive the tray to move from the third preset position to the fourth preset position.

[0009] Further, the second conveying path comprises a support assembly and a second driving module, the second driving module has a second guide and a first driving member, the second driving module is arranged on the rack and has the same extending direction as the conveying path, the second guide has a fifth preset position and a sixth preset position, the fifth preset position is located at the second end and above the fourth preset position, and the sixth preset position is located at the first end and above the third preset position, the support assembly is movably arranged on the second guide, and the first driving member is drivingly connected with the support assembly to drive the support assembly to move from the fifth preset position to the sixth preset position.

[0010] Further, the support assembly comprises a plurality of support columns movably arranged in the vertical direction below the tray and outside the first guide, the support columns being used to support the tray; a fixed plate and a movable plate, the movable plate being arranged below the fixed plate, one end of the support column being fixed to the movable plate, and the other end of the support column being movably arranged on the fixed plate; and a second lifting assembly drivingly connected with the movable plate, the second lifting assembly being used to drive the movable plate to move close to or away from the fixed plate, so as to drive the support column to lift or lower the tray.

[0011] Further, the rack transfer mechanism further comprises two positioning assemblies, one of which is arranged corresponding to the third preset position, and the other of which is arranged corresponding to the fifth preset position, the positioning assemblies being used to adjust the positions of the tray and the rack.

[0012] Further, the positioning assembly comprises a positioning frame arranged on the rack and located on the side of the conveying channel away from the rack transport mechanism, the tray positioning frame having a first section and a second section connected in sequence, the first section extending in the horizontal direction, and the second section extending in the vertical direction, the first section being arranged below the tray, and the second section abutting against the edge of the tray to position the tray; and an adjusting frame movably arranged on the rack and located on the side of the conveying channel close to the rack transport mechanism, the adjusting frame comprising a bottom plate and a plurality of second driving members, the bottom plate abutting against the tray, and the bottom plate and the positioning frame cooperating to position the tray; the second driving members being arranged above the bottom plate, the piston rods of the second driving members abutting against the rack to adjust the relative positions of the rack and the tray, and the plurality of second driving members corresponding to the plurality of racks one by one.

[0013] Further, the splitting mechanism comprises a conveying assembly arranged on the rack, the extending direction of the conveying assembly being the same as the extending direction of the splitting mechanism, the conveying assembly having an inlet and an outlet; and a splitting assembly arranged on the conveying assembly and located between the inlet and the outlet, the splitting assembly having a pressing part and a breaking part arranged in sequence, the pressing part being arranged close to the inlet, the pressing part and the conveying assembly cooperating to fix the glass, and the breaking part being used to press the glass to split the glass.

[0014] Further, the conveying assembly comprises a plurality of third conveying belts, the extending direction of the third conveying belts being the same as the extending direction of the splitting mechanism, the third conveying belts being used to convey the glass; and a support block arranged on the rack, the support block having a plurality of adjacent convex parts and recessed parts, when the third conveying belts convey the glass, the third conveying belts being located above the recessed parts, the convex parts being able to cooperate with the pressing part to fix the glass, and at this time, the third conveying belts being located in the recessed parts.

[0015] Further, the splitting rack device further comprises a glass positioning mechanism arranged on the rack and located between the splitting mechanism and the rack transfer mechanism, the glass positioning mechanism being used to position the split glass.

[0016] Further, the glass positioning mechanism comprises: a support table arranged on the rack, the extension direction of the support table being the same as the extension direction of the rack transfer mechanism, the support table being provided with a plurality of placement grooves arranged at intervals; a suction accessory arranged in the placement groove, the suction accessory being used for adsorbing glass; and a plurality of adjusting columns movably penetrating through the support table, the plurality of adjusting columns being capable of approaching or moving away from the glass to adjust the position of the glass in the placement groove, the plurality of adjusting columns being arranged at intervals around the outer periphery of the glass.

[0017] The technical scheme of the utility model can ensure that the glass is uniformly cracked and the size is accurate. The rack transfer mechanism, the rack transportation mechanism and the robot arm are cooperated with each other, the rack transportation mechanism can realize continuous feeding, avoids the influence of rack vacancy on the overall efficiency, the rack transfer mechanism can accurately position the rack, avoids the alignment error possibly generated when manually inserting the rack, thereby improving the qualified rate of finished products, and also enables the crack inserting rack device to efficiently and accurately complete the automatic process of glass cracking and rack inserting, simultaneously reduces the opportunity of operators directly contacting the glass, and reduces the risk of occupational injury such as glass scratch and repetitive strain injury. Through the above setting, the efficiency of cracking and inserting is improved, the automatic cracking mechanism, the automatic rack transportation mechanism and the flexible operation of the robot arm are integrated, the automation of glass cracking and rack inserting operation is realized, the working efficiency of the equipment is greatly improved, and the safety and product quality of operation are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings accompanying the specification of this application form a part of the application and serve to provide further understanding of the present application, the illustrative embodiments of the present application and the explanations thereof serve to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0019] Figure 1 A structure schematic view of the crack inserting rack device provided by the utility model is shown;

[0020] Figure 2 A structure schematic view of the rack transportation mechanism provided by the utility model is shown;

[0021] Figure 3 A structure schematic view of the first lifting assembly provided by the utility model is shown;

[0022] Figure 4 A structure schematic view of the crack inserting rack device provided by the utility model is shown;

[0023] Figure 5 A partial structure schematic view of the conveying assembly provided by the utility model is shown;

[0024] Figure 6Part structure schematic view of the material rack transfer mechanism is shown in the utility model provides;

[0025] Figure 7 Part structure schematic view of the material rack transfer mechanism is shown in the utility model provides;

[0026] Figure 8 Structure schematic view of the glass positioning mechanism is shown in the utility model provides;

[0027] Figure 9 Structure schematic view of the first mechanical arm is shown in the utility model provides;

[0028] Figure 10 Structure schematic view of the second mechanical arm is shown in the utility model provides;

[0029] Figure 11 Structure schematic view of the third mechanical arm is shown in the utility model provides.

[0030] Among them, the above-mentioned drawing includes the following figure marks:

[0031] 10, rack;

[0032] 20, material rack transfer mechanism;21, first end;22, second end;221, fourth sensor;23, tray;231, roller track;232, support pulley;24, first guide;25, push assembly;

[0033] 26, support assembly;261, support column;2611, supporting hand;262, fixed plate;263, moving plate;264, second lifting assembly;27, second guide;

[0034] 29, positioning assembly;291, positioning frame;292, adjusting frame;2921, bottom plate;2922, second driving part;2923, top plate;2924, top column;

[0035] 30, split mechanism;31, feed inlet;32, discharge port;33, conveying assembly;331, support block;3311, protruding portion;3312, recessed portion;332, third conveying belt;34, split assembly;341, pressing portion;342, material breaking portion;

[0036] 40, material rack transport mechanism;41, first conveying belt;411, feed baffle;412, first sensor;413, second sensor;414, third sensor;42, second conveying belt;43, first lifting assembly;44, clamping jaw;45, first section;46, second section;47, positioning cylinder;

[0037] 50, glass positioning mechanism;51, support table;511, placing groove;52, adjusting column;

[0038] 61. First robotic arm; 611. First X-axis module; 63. First Z-axis module; 64. First U-axis module; 65. First vacuum generator; 66. First suction cup;

[0039] 62. Second robotic arm; 67. Transfer module; 68. Lifting module; 691. Second suction cup; 692. Second vacuum generator;

[0040] 70. Third robotic arm; 71. Second X-axis module; 72. Y-axis module; 73. Second Z-axis module; 74. Second U-axis module; 75. Clamping component; 76. Industrial camera. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0042] like Figures 1 to 11 As shown, this embodiment of the present invention provides a glass splitting and inserting device, which includes: a frame 10, a material rack transfer mechanism 20, a glass splitting mechanism 30, a material rack transport mechanism 40, and multiple robotic arms. The material rack transfer mechanism 20 is mounted on the frame 10 and has a conveying channel for transporting material racks. The conveying channel has a first end 21 and a second end 22 arranged opposite each other in the horizontal direction. The first end 21 is used for loading or unloading material racks. The glass splitting mechanism 30 is mounted on the frame 10 and located near the second end 22. The glass splitting mechanism 30 has an inlet 31 and an outlet 32 ​​arranged opposite each other in the horizontal direction. The glass splitting mechanism 30 is used to split a single piece of glass into multiple pieces, and the split glass flows from the outlet 32 ​​into the material rack located at the second end 22. The material rack transport mechanism 40 is mounted on the frame 10 and located near the first end 21. The material rack transport mechanism 40 is used to provide or receive material racks to the first end 21. Multiple robotic arms are mounted on the frame 10. The robotic arms are capable of grabbing glass or racks to move the glass or racks.

[0043] The technical scheme of the utility model can ensure that the glass splits are uniform and accurate in size. The cooperation of the rack transfer mechanism 20, the rack transportation mechanism 40 and the robot arm can realize continuous feeding of the rack transportation mechanism 40, avoid the influence of the overall efficiency caused by the rack vacancy, accurately position the rack of the rack transfer mechanism 20, avoid the alignment error caused by manual rack insertion, improve the qualified rate of the finished product, and enable the split rack insertion device to efficiently and accurately complete the automatic process of glass split and rack insertion, reduce the opportunity of direct contact between the operator and the glass, and reduce the risk of occupational injury such as glass scratch and repetitive strain injury. Through the above-mentioned arrangement, the efficiency of glass split and insertion is improved, the automatic split mechanism 30, the automatic rack transportation mechanism 40 and the flexible operation of the robot arm are integrated, the automation of glass split and rack insertion is realized, the working efficiency of the equipment is greatly improved, and the safety and product quality of the operation are ensured.

[0044] The split rack insertion device further comprises a control system electrically connected with the rack transfer mechanism 20, the split mechanism 30, the rack transportation mechanism 40 and a plurality of robot arms, so as to realize automatic operation of different processes.

[0045] Specifically, the rack transportation mechanism 40 has a feeding line and a discharging line arranged at intervals in the vertical direction. The feeding line is used for transporting the rack towards the rack transfer mechanism 20, and the discharging line is used for transporting the rack away from the rack transfer mechanism 20. The robot arm can transfer the rack on the feeding line to the first end 21, or transfer the rack on the first end 21 to the discharging line. In this way, the operator only needs to put the empty rack into the feeding line at a specific time point, or take the full rack from the discharging line, which further simplifies the operation and reduces the investment in human resources. Through the separate design of the feeding line and the discharging line, the interference of the rack in the transportation process is avoided, the efficiency and accuracy of the rack transportation are improved, and the efficiency of the logistics process is greatly improved. In addition, the feeding line and the discharging line are arranged at intervals in the vertical direction, which can be designed more compactly, ensures the smoothness of the rack transportation, helps to optimize the layout, improves the space utilization, and reduces the floor area of the equipment.

[0046] For example, Figure 2 and Figure 3As shown, the rack conveying mechanism 40 comprises a first conveying belt 41, a second conveying belt 42, a first lifting assembly 43 and a gripper 44. The first conveying belt 41 extends horizontally, the extension direction of the first conveying belt 41 is perpendicular to the rack transfer mechanism 20, the first conveying belt 41 forms an upper feeding line, and the first conveying belt 41 has a first preset position at one end close to the rack conveying mechanism 40. The second conveying belt 42 extends horizontally, the extension direction of the first conveying belt 41 is parallel to the first conveying belt 41, and the second conveying belt 42 is located above the first conveying belt 41. The second conveying belt 42 forms a lower feeding line. The first lifting assembly 43 is arranged vertically at one end of the first conveying belt 41 close to the rack conveying mechanism 40, the top of the first lifting assembly 43 has a second preset position, the gripper 44 is movably arranged on the first lifting assembly 43, the gripper 44 is used for clamping the rack, and the first lifting assembly 43 can drive the gripper 44 to switch the rack between the first preset position and the second preset position. In this way, not only the automatic feeding and discharging of the rack are realized, but also the stacking of the rack is avoided through the cooperation of the lifting assembly, and the smooth transition of the rack between different positions on the conveying line is ensured.

[0047] The second conveying belt 42 can be used to place racks full of glass or racks with structural defects.

[0048] Specifically, the first conveying belt 41 has a first section 45 and a second section 46 arranged in sequence, and the two sides of the feeding end of the first section 45 are further provided with feeding baffles 411 and a first sensor 412. The feeding baffles 411 are used for limiting and guiding the racks entering the first conveying belt 41, and the first sensor 412 is used for detecting whether there are racks at the feeding end of the first conveying belt 41. A second sensor 413 is further arranged between the first section 45 and the second section 46, and the second sensor 413 is used for sensing that the empty rack is about to run to the first preset position, and the first section 45 stops conveying to avoid collision between the racks. A third sensor 414 is further arranged at the first preset position, and the third sensor 414 is used for detecting whether the empty rack reaches the first preset position, and the second section 46 stops running at this time to avoid collision of the racks. Then the gripper 44 will convey the rack to the second preset position, and wait for one of the robot arms to take away the rack. The robot arm is provided with an industrial camera 76, which can identify the image of the rack. If the rack is a rack with structural defects, the robot arm will place the rack on the second conveying belt 42 and take it away.

[0049] The rack conveying mechanism 40 further comprises two positioning cylinders 47 arranged on the rack 10 at the second preset position, and the two positioning cylinders 47 are arranged at the two ends of the rack respectively. The piston rods of the two positioning cylinders 47 can adjust and position the rack at the second preset position, so as to facilitate the clamping of the rack by the robot arm, avoid clamping errors, and improve the clamping efficiency.

[0050] Further, the first conveying passage and the second conveying passage of the rack transfer mechanism 20 are arranged in the vertical direction, and the extending directions of the first conveying passage and the second conveying passage are the same as the extending direction of the conveying passage. The first conveying passage is used for conveying the empty rack at the first end 21 to the second end 22, and the second conveying passage is used for conveying the full rack at the second end 22 to the first end 21. By arranging two conveying passages, the efficient circulation of empty racks and full racks is realized, the waiting time is reduced, the overall production efficiency is improved, and the demand for high-intensity production is met.

[0051] As shown in Figure 6 and Figure 7 , the first conveying passage comprises a tray 23 and a first driving module. The tray 23 is provided with a plurality of grooves for placing racks. The first driving module has a first guide 24 and a pushing assembly 25. The extending direction of the first guide 24 is the same as the extending direction of the conveying passage. The first guide 24 has a third preset position and a fourth preset position. The third preset position is located at the first end 21, and the fourth preset position is located at the second end 22. The tray 23 is movably arranged on the first guide 24. The pushing assembly 25 is drivingly connected with the tray 23 to drive the tray 23 to move from the third preset position to the fourth preset position, facilitating subsequent position adjustment and operation. The pushing assembly 25 comprises a slider and a motor. The slider is movably arranged on the first guide 24 by the motor to push the tray 23 to move on the first guide 24. This precise guiding and pushing mechanism ensures the stability and positioning accuracy of the rack during transportation, effectively avoids the problem of subsequent glass insertion deviation caused by rack position deviation, and guarantees the transfer efficiency of the rack and the quality of subsequent glass insertion.

[0052] The second conveying channel comprises a support assembly 26 and a second driving module having a second guide 27 and a first driving member. The second driving module is arranged on the rack and extends in the same direction as the conveying channel. The second guide 27 has a fifth preset position and a sixth preset position. The fifth preset position is located at the second end 22 and above the fourth preset position, and is used for inserting glass into an empty rack. The sixth preset position is located at the first end 21 and above the third preset position, and is used for placing a full rack of glass, waiting for the robot arm to move the full rack to the second conveying belt 42. The support assembly 26 is movably arranged on the second guide 27, and the first driving member is drivingly connected with the support assembly 26 to drive the support assembly 26 to move from the fifth preset position to the sixth preset position. By arranging the fifth preset position and the sixth preset position on the second guide 27, the second conveying channel realizes vertical rack conveying, which saves horizontal space for the equipment, makes the layout of the conveying line more compact, and further improves the space utilization. This design not only realizes the automatic circulation of full racks and empty racks, but also ensures the accurate alignment of the racks at different stages through precise preset positions. The design of the second conveying channel enables the full rack to quickly move from the fifth preset position to the sixth preset position. After the full rack is taken away, the tray 23 returns to the third preset position. This design ensures the continuity of the crack insertion operation, avoids the transfer stagnation caused by rack transmission bottleneck, and improves the overall transfer rhythm and efficiency. The second guide 27 is a conveying belt.

[0053] As shown in Figure 6 , the second conveying channel further comprises a roller track 231 extending in the same direction as the tray 23, which is used to support the tray 23 and improve the stability of the tray 23 movement. The second end 22 is further provided with a fourth sensor 221 for sensing whether the tray 23 reaches the fourth preset position. When the tray 23 reaches the fourth preset position, the second driving module stops pushing.

[0054] The third preset position further comprises four support pulleys 232 arranged in the horizontal direction, which are used to adjust the levelness of the tray 23 located at the fourth preset position, facilitating subsequent lifting and glass insertion.

[0055] As shown in Figure 7As shown, the support assembly 26 comprises a plurality of support columns 261, a fixed plate 262, a moving plate 263 and a second lifting assembly 264. The plurality of support columns 261 are movably arranged below the tray 23 in the vertical direction and outside the first guide 24, so as to avoid interference with other components in the first conveying channel when the support columns 261 are moved. The support columns 261 are used to support the tray 23. The moving plate 263 is below the fixed plate 262, one end of the support columns 261 is fixed on the moving plate 263, and the other end of the support columns 261 is movably arranged on the fixed plate 262. The second lifting assembly 264 is drivingly connected with the moving plate 263, and is used to drive the moving plate 263 to move close to or away from the fixed plate 262, so as to drive the support columns 261 to lift the tray 23. The above design improves the stability and reliability of lifting by cooperation of the fixed plate 262 and the moving plate 263, and in combination with the precise control of the second lifting assembly 264, ensures the smooth lifting and precise positioning of the tray 23 in the vertical direction, and has simple structure and convenient maintenance. The second lifting assembly 264 can be a pneumatic cylinder or a rotating screw, which can drive the moving plate 263 to lift.

[0056] The top of the plurality of support columns 261 further has a handle 2611 for supporting the tray 23, which improves the stability of the support columns 261.

[0057] Further, the rack transfer mechanism 20 further comprises two positioning assemblies 29, one of which is arranged corresponding to the third preset position, and the other of which is arranged corresponding to the fifth preset position. The positioning assemblies 29 are used to adjust the position of the tray 23 and the rack. The positioning assemblies 29 further improve the positioning accuracy of the tray 23 and the rack on the tray, ensure the accuracy of the glass splint in the subsequent splinting process, improve the glass insertion accuracy, and avoid damage.

[0058] As shown in FIG. 6, the rack transfer mechanism 20 further comprises a first lifting assembly 25, which is arranged corresponding to the first preset position and is used to drive the tray 23 to move close to or away from the first guide 24, so as to drive the tray 23 to move along the first guide 24. Figure 6As shown, the positioning assembly 29 comprises a positioning frame 291 and an adjusting frame 292. The positioning frame 291 is arranged on the rack 10 and located at the side of the conveying channel away from the rack transport mechanism 40. The tray positioning frame 291 has a first section and a second section connected in sequence. The first section extends in the horizontal direction, and the second section extends in the vertical direction. The first section is located below the tray 23, and the second section abuts the edge of the tray 23 to position the tray 23. The structure is simple and convenient to process. The adjusting frame 292 is movably arranged on the rack 10 and located at the side of the conveying channel close to the rack transport mechanism 40. The adjusting frame 292 comprises a bottom plate 2921 and a plurality of second driving members 2922. The bottom plate 2921 is driven by a moving cylinder. The second driving members 2922 are located above the bottom plate 2921. The number of the second driving members 2922 is the same as the number of the racks on the tray 23. The bottom plate 2921 abuts the tray 23. The bottom plate 2921 cooperates with the positioning frame 291 to position the tray 23. The second driving members 2922 are located above the bottom plate 2921. The piston rods of the second driving members 2922 abut the racks to adjust the relative position of the racks and the tray 23. The plurality of second driving members 2922 are arranged one-to-one with the plurality of racks. Through the above arrangement, not only the position of the tray 23 in the conveying channel can be ensured, but also the position of the racks on the tray 23 can be adjusted. The above structure can quickly adapt to trays 23 and racks of different sizes, ensure that each rack can be accurately positioned on the tray 23, and improve the flexibility and applicability of the positioning assembly 29.

[0059] In other embodiments, the adjusting frame 292 comprises a top plate 2923 and a plurality of top columns 2924. The top columns 2924 are located above the top plate 2923. The number of the top columns 2924 is the same as the number of the racks on the tray 23. The top plate 2923 abuts the tray 23. The top plate 2923 cooperates with the positioning frame 291 to position the tray 23. The top columns 2924 abut the racks to position the racks.

[0060] As Figure 4 and Figure 5As shown, the splitting mechanism 30 comprises a conveying assembly 33 and a splitting assembly 34. The conveying assembly 33 is arranged on the rack 10, and the extending direction of the conveying assembly 33 is the same as that of the splitting mechanism 30. The conveying assembly 33 has an inlet 31 and an outlet 32. The whole glass enters the conveying assembly 33 from the inlet 31, is conveyed to the splitting assembly 34 for splitting, and then flows out of the outlet 32 of the conveying assembly 33. The splitting assembly 34 is arranged on the conveying assembly 33 and located between the inlet 31 and the outlet 32. The conveying assembly 33 enables the glass to move continuously and stably from the inlet 31 to the outlet 32, and seamlessly connects the splitting operation of the splitting assembly 34, thereby improving the continuity and efficiency of the operation. Compared with the traditional manual splitting, the automatic splitting mechanism can significantly improve the splitting speed and productivity.

[0061] Specifically, the splitting mechanism 30 further comprises a plurality of sensors arranged in sequence, which are used to sense the glass conveyed to different positions, so as to ensure the accuracy and efficiency of the glass conveying.

[0062] As shown in the figure, Figure 5 The conveying assembly 33 comprises a support block 331 and a plurality of third conveying belts 332. The extending direction of the third conveying belts 332 is the same as that of the splitting mechanism 30, and the third conveying belts 332 are used to convey the glass. The support block 331 is arranged on the rack 10 and has a plurality of adjacent protrusions 3311 and recesses 3312. When the third conveying belts 332 convey the glass, the third conveying belts 332 are located above the recesses 3312, and the protrusions 3311 can cooperate with the pressing parts 341 to fix the glass. At this time, the third conveying belts 332 are located in the recesses 3312. The cooperation between the protrusions on the support block and the pressing parts 341 can accurately fix the glass located above the recesses, ensure the stability and positioning accuracy of the glass during the splitting process, avoid uneven splitting or splitting failure caused by displacement, and improve the splitting quality and yield.

[0063] As shown in the figure, Figure 8As shown, the broken piece inserting device further comprises a glass positioning mechanism 50, which is arranged on the rack 10 and between the broken piece mechanism 30 and the rack transfer mechanism 20, and is used for positioning the broken glass. The glass positioning mechanism 50 is arranged so that the broken glass is placed and positioned on the glass positioning mechanism 50 to facilitate the clamping and transfer of the robot arm.

[0064] Further, the glass positioning mechanism 50 comprises a support table 51, a suction component, and a plurality of adjusting columns 52. The support table 51 is arranged on the rack 10 and has the same extension direction as the rack transfer mechanism 20, and the support table 51 has a plurality of placement grooves 511 arranged at intervals. The suction component is arranged in the placement groove 511 and is used for adsorbing the glass. The plurality of adjusting columns 52 are movably arranged on the support table 51 and can approach or move away from the glass to adjust the position of the glass in the placement groove 511, and the plurality of adjusting columns 52 are arranged at intervals around the outer periphery of the glass. Through the above arrangement, the position of the glass in the placement groove 511 can be accurately positioned, the positioning accuracy is improved, and the accuracy of the robot arm in taking the glass on the glass positioning mechanism 50 is improved, avoiding taking the wrong position or damaging the glass, and the taking rate is also improved.

[0065] As shown, Figures 9 to 11 The robot arm comprises a first mechanical arm 61, a second mechanical arm 62, and a third mechanical arm 70. The first mechanical arm 61 comprises a first X-axis module 611, a first Z-axis module 63, and a first U-axis module 64. The first X-axis module 611 is arranged on the rack 10, the first Z-axis module 63 is movably arranged on the first X-axis module 611 in the horizontal direction, and the first U-axis module 64 is rotatably arranged at the bottom of the first Z-axis module 63, and the rotation axis of the first U-axis module 64 extends in the horizontal direction. The first mechanical arm 61 further comprises a first vacuum generator 65 and a plurality of first suction cups 66. The first vacuum generator 65 and the plurality of first suction cups 66 cooperate to adsorb the glass on the glass positioning mechanism 50 and insert it into the rack.

[0066] Specifically, the second mechanical arm 62 comprises a transfer module 67, a lifting module 68, and a suction cup assembly. The suction cup assembly comprises a second vacuum generator 692 and a plurality of second suction cups 691. The transfer module 67 extends in the horizontal direction, the lifting module 68 is movably arranged on the transfer module 67 in the horizontal direction, and the second suction cups 691 are used to adsorb the glass on the discharge port 32 and transfer it to the glass positioning mechanism 50.

[0067] The third mechanical arm 70 comprises a second X-axis module 71, a Y-axis module 72, a second Z-axis module 73 and a second U-axis module 74. The second X-axis module 71 is arranged on the rack 10, the Y-axis module 72 is movably arranged on the second X-axis module 71 in a horizontal direction, the second Z-axis module 73 is movably arranged on the Y-axis module 72 in a vertical direction, the second U-axis module 74 is rotatably arranged at the bottom of the second Z-axis module 73, and the rotation axis of the second U-axis module 74 extends in the vertical direction. The third mechanical arm 70 further comprises a clamping piece 75 and an industrial camera 76, the clamping piece 75 is used for clamping the rack, and the industrial camera 76 is used for visual identification of the rack. The third mechanical arm 70 identifies the rack located at the second preset position through the industrial camera 76, and then transfers the rack with good structure to the third preset position.

[0068] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0069] The relative arrangement of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless otherwise specifically stated. At the same time, it should be understood that the sizes of the various parts shown in the drawings are not drawn in proportion to the actual proportions. The techniques, methods and devices known to those skilled in the relevant art can not be discussed in detail, but under appropriate circumstances, the techniques, methods and devices should be considered as part of the specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so further discussion is not required in subsequent drawings once an item is defined in one drawing.

[0070] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and in the absence of the opposite indication, these orientation words do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.

[0071] For purposes of the description hereinafter, spatial terms, such as "above", "below", "upper", "lower", and the like, can be used with reference to the exemplary illustrated assembly as illustrated in the figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" other elements or "below" other elements will then be oriented "below" other elements or "above" other elements. Accordingly, the example term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative terms used herein interpreted accordingly.

[0072] In addition, it should be noted that the use of "first", "second", and the like, herein does not indicate any order, quantity, combination or important or inferior relation to, or any specific spatial, temporal or linking relation between, the technical features named by these terms. The terms are merely used to distinguish the technical features named by these terms from other technical features.

[0073] The preferred embodiments of the present application have been described above with the purpose of enabling not only the best modes contemplated by the inventor of carrying out the application, but also of enabling others skilled in the art to utilize the application in its best mode and, also to make modifications as appropriate to the particular situations to which the application is applied.

Claims

1. A split rack device, characterized by, The split inserting and rack device comprises: a rack (10); a rack transfer mechanism (20) arranged on the rack (10), the rack transfer mechanism (20) having a conveying passage for transporting a rack, the conveying passage having a first end (21) and a second end (22) oppositely arranged in a horizontal direction, the first end (21) being used for loading or unloading the rack; a splitting mechanism (30) arranged on the rack (10) and close to the second end (22), the splitting mechanism (30) having an inlet (31) and an outlet (32) oppositely arranged in a horizontal direction, the splitting mechanism (30) being used for splitting a single piece of glass into multiple pieces, the split glass flowing from the outlet (32) into the rack at the second end (22); a rack transportation mechanism (40) arranged on the rack (10) and close to the first end (21), the rack transportation mechanism (40) being used for providing or receiving the rack to the first end (21); a plurality of robot arms arranged on the rack (10), the robot arms being capable of grabbing the glass or the rack to transfer the position of the glass or the rack.

2. The split inserting and rack device according to claim 1, wherein the rack transportation mechanism (40) has an upper line and a lower line arranged in a vertical direction, the upper line being used for transporting the rack towards the rack transfer mechanism (20), the lower line being used for transporting the rack away from the rack transfer mechanism (20), the robot arms being capable of transferring the rack at the upper line to the first end (21) or transferring the rack at the first end (21) to the lower line.

3. The splint rack apparatus of claim 2, wherein, the rack transportation mechanism (40) comprises: a first conveying belt (41) extending in a horizontal direction, the extending direction of the first conveying belt (41) being perpendicular to the rack transfer mechanism (20), the first conveying belt (41) forming the upper line, the first conveying belt (41) having a first preset position at one end close to the rack transportation mechanism (40); a second conveying belt (42) extending in a horizontal direction, the extending direction of the first conveying belt (41) being parallel to the first conveying belt (41) and arranged above the first conveying belt (41), the second conveying belt (42) forming the lower line; a first lifting assembly (43) arranged in a vertical direction at one end of the first conveying belt (41) close to the rack transportation mechanism (40), the first lifting assembly (43) having a second preset position at the top; a gripper (44) movably arranged on the first lifting assembly (43), the gripper (44) being used for clamping the rack, the first lifting assembly (43) being capable of driving the gripper (44) to switch the rack between the first preset position and the second preset position.

4. The split inserting and rack device according to claim 1, wherein The rack transfer mechanism (20) is provided with a first transport channel and a second transport channel which are spaced apart in the vertical direction, the first transport channel and the second transport channel have the same extension direction as the extension direction of the conveying channel, the first transport channel is used for conveying the empty rack at the first end (21) to the second end (22), and the second transport channel is used for conveying the full rack at the second end (22) to the first end (21).

5. The split rack device according to claim 4, wherein, The first transport channel comprises a tray (23) and a first drive module, the first drive module has a first guide (24) and a pushing assembly (25), the first guide (24) has the same extension direction as the extension direction of the conveying channel, the first guide (24) has a third preset position and a fourth preset position, the third preset position is located at the first end (21), and the fourth preset position is located at the second end (22), the tray (23) is movably arranged on the first guide (24), and the pushing assembly (25) is in driving connection with the tray (23) to drive the tray (23) to move from the third preset position to the fourth preset position.

6. The split rack apparatus of claim 5, wherein, The second transport channel comprises: The second transport channel comprises a support assembly (26) and a second drive module, the second drive module has a second guide (27) and a first driving member, the second drive module is arranged on the rack (10) and has the same extension direction as the extension direction of the conveying channel, the second guide (27) has a fifth preset position and a sixth preset position, the fifth preset position is located at the second end (22) and above the fourth preset position, and the sixth preset position is located at the first end (21) and above the third preset position, the support assembly (26) is movably arranged on the second guide (27), and the first driving member is in driving connection with the support assembly (26) to drive the support assembly (26) to move from the fifth preset position to the sixth preset position.

7. The splint rack apparatus of claim 6, wherein, The support assembly (26) comprises: A plurality of support columns (261) are movably arranged below the tray (23) in the vertical direction and outside the first guide (24), and the support columns (261) are used for supporting the tray (23); A fixed plate (262) and a moving plate (263), the moving plate (263) is below the fixed plate (262), one end of the support column (261) is fixed on the moving plate (263), and the other end of the support column (261) is movably arranged on the fixed plate (262); A second lifting assembly (264) is in driving connection with the moving plate (263), and is used to drive the moving plate (263) to move close to or away from the fixed plate (262), so as to drive the support column (261) to drive the tray (23) to lift.

8. The device of claim 7, wherein, The rack transfer mechanism (20) further comprises two positioning assemblies (29), one of which is arranged corresponding to the third preset position, and the other is arranged corresponding to the fifth preset position, and the positioning assemblies (29) are used to adjust the position of the tray (23) and the rack.

9. The device of claim 8, wherein, The positioning assembly (29) comprises: A positioning rack (291) is arranged on the rack (10) and located on the side of the conveying channel away from the rack transport mechanism (40), the tray (23) positioning rack (291) has a first section and a second section connected in sequence, the first section extends in the horizontal direction, and the second section extends in the vertical direction, the first section is located below the tray (23), and the second section abuts against the edge of the tray (23) to position the tray (23); An adjusting rack (292) is movably arranged on the rack (10) and located on the side of the conveying channel close to the rack transport mechanism (40), the adjusting rack (292) comprises a bottom plate (2921) and a plurality of second driving members (2922), the bottom plate (2921) abuts against the tray (23), and the bottom plate (2921) cooperates with the positioning rack (291) to position the tray (23); the second driving members (2922) are located above the bottom plate (2921), the piston rod of the second driving member (2922) abuts against the rack to adjust the relative position of the rack and the tray (23), and a plurality of the second driving members (2922) are arranged one by one corresponding to a plurality of the racks.

10. The split rack apparatus of claim 1, wherein, The splitting mechanism (30) comprises: A conveying assembly (33) is arranged on the rack (10), the extension direction of the conveying assembly (33) is the same as that of the splitting mechanism (30), and the conveying assembly (33) has the feeding port (31) and the discharging port (32); A splitting assembly (34) is arranged on the conveying assembly (33) and located between the feeding port (31) and the discharging port (32), the splitting assembly (34) has a pressing part (341) and a breaking part (342) arranged in sequence, the pressing part (341) is arranged close to the feeding port (31), the pressing part (341) cooperates with the conveying assembly (33) to fix the glass, and the breaking part (342) is used to press the glass to break the glass.

11. The splint rack apparatus of claim 10, wherein, The conveying assembly (33) comprises: A plurality of third conveyors, which are arranged in the same direction as the direction of the extension of the breaking mechanism (30), are used to convey the glass; Support blocks are arranged on the frame (10), and the support blocks have a plurality of adjacent convex portions and concave portions. When the third conveyors convey the glass, the third conveyors are located above the concave portions, and the convex portions can be matched with the pressing portions (341) to fix the glass. At this time, the third conveyors are located in the concave portions.

12. The breaking rack device according to claim 11, characterized in that The breaking rack device further comprises a glass positioning mechanism (50), which is arranged on the frame (10) and located between the breaking mechanism (30) and the rack transfer mechanism (20). The glass positioning mechanism (50) is used to position the broken glass.

13. The splint rack apparatus of claim 12, wherein, The glass positioning mechanism (50) comprises: A support table (51) is arranged on the frame (10), and the direction of the extension of the support table (51) is the same as the direction of the extension of the rack transfer mechanism (20). The support table (51) has a plurality of spaced placement grooves (511). Suction members are arranged in the placement grooves (511), and the suction members are used to adsorb the glass. A plurality of adjusting columns (52) are movably arranged on the support table (51). The adjusting columns (52) can be close to or away from the glass to adjust the position of the glass in the placement grooves (511). The adjusting columns (52) are spaced around the outer periphery of the glass.

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