Bus lifting frame with rapping device

By introducing a rapping device and a voltage drop detection system into the busbar lifting frame, the problem of poor fit between the busbar and the anode guide rod was solved, resulting in a reduction in voltage drop and energy savings, improved electrolysis efficiency, and lower production costs.

CN223752923UActive Publication Date: 2026-01-02ZHUHAI SHENGTIAN IND CO LTD
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Patent Information

Application Number
CN202423161616.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-01-02
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In the existing busbar lifting frame, the fit between the busbar and the anode guide rod is not tight during the busbar lifting process, resulting in a large voltage drop and serious power loss, which affects electrolysis efficiency and cost.

Method used

Design a busbar lifting frame with a rapping device. The rapping device vibrates the surface of the anode guide rod when lifting the busbar to ensure that it is in close contact with the busbar. The swing arm converts the linear motion into rotational motion, so that the hammer can effectively strike the anode guide rod. The rapping frequency is adjusted in real time through a voltage drop detector and a control module to control the voltage drop.

Benefits of technology

It effectively reduces the voltage drop between the busbar and the anode conductor, saves energy consumption, improves electrolysis efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bus lifting frame with a rapping device, which comprises a lower frame and a guide rod clamp arranged on the lower frame, and further comprises the rapping device arranged on the lower frame, a first fixing seat and a second fixing seat are arranged on one side of the lower frame in the vertical direction; the rapping device comprises a rapping driving device, a swing arm and a hammer head, the rapping driving device is arranged on the first fixing seat, the first end of the swing arm is hinged to the second fixing seat, the hammer head is connected to the second end of the swing arm, and the driving end of the rapping driving device is hinged between the first end and the second end of the swing arm; the rapping driving device can drive the swing arm to rotate around the first end of the swing arm, so that the hammer head moves close to or away from the lower portion of the guide rod clamp. The device can be matched with a small box fixture, ensures that the bus is tightly attached to the anode guide rod, is favorable for reducing the voltage drop between the bus and the anode guide rod, and further reduces the electric quantity loss.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electrolytic aluminium technical field, concretely relates to a busbar lifting frame with a jarring device. BACKGROUND

[0002] The anode guide rod of the large aluminium electrolytic cell is fixed on the busbar through the small box fixture, the busbar is hung on the lifting mechanism, and the lifting mechanism can drive the busbar to ascend or descend, in the electrolytic production process, along with the anode guide rod consumes unceasingly, the position of busbar also unceasingly drops.

[0003] The existing busbar lifting frame clamps the anode guide rod through the anode guide rod clamp, then releases the small box fixture through the tension device, then lifts the busbar through the lifting mechanism until the busbar is lifted to the highest position, then the tension device tightens the small box fixture, and the anode guide rod and the busbar are fixedly connected again. In the operation of lifting the busbar, along with the change of the position of the busbar, the fitting surface of the busbar and the anode guide rod will change, even if the anode guide rod is clamped through the small box fixture subsequently, the busbar and the anode guide rod can not be fitted closely enough, and then the voltage drop between the two is large, the loss of power consumption is large in the electrolytic process, and the electrolytic efficiency is reduced. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of busbar lifting frames with jarring device, which can cooperate with small box fixture, ensure that busbar and anode guide rod are closely fitted.

[0005] In order to achieve the above purpose, the utility model provides a kind of busbar lifting frame with jarring device, including lower frame and the guide rod clamp being arranged on lower frame, still including the jarring device being arranged on lower frame;The first fixed seat and the second fixed seat are arranged in the up-down direction on one side of lower frame;Jarring device includes jarring drive device, swing arm and hammer head, jarring drive device is arranged on the first fixed seat, the first end of swing arm is hinged with the second fixed seat, hammer head is connected on the second end of swing arm, the driving end of jarring drive device is hinged between the first end and the second end of swing arm, jarring drive device can drive swing arm rotate around its first end, so that hammer head moves towards the lower side of guide rod clamp or away from it.

[0006] From the above scheme, it can be seen that through the above setting, when the bus is lifted, the anode guide rod is clamped by the small box fixture, and the surface of the anode guide rod is vibrated by the vibrating device at the same time, so that the anode guide rod is closely attached to the bus, which is beneficial to reduce the voltage drop between the two and reduce the power loss; since a large amount of electric energy is consumed during electrolysis, even if the power loss at a single anode guide rod is only reduced a little, a large amount of energy consumption can be saved for the entire electrolytic cell, thereby improving the electrolysis efficiency and reducing the production cost; by setting the swing arm, the linear motion of the vibrating drive device is converted into rotary motion, so that the hammer head can strike the anode guide rod.

[0007] Further, the hammer head is arranged close to the guide rod clamp in the up-down direction.

[0008] From the above scheme, it can be seen that through the above setting, the hammer head can vibrate the anode guide rod between the guide rod clamp and the small box fixture.

[0009] Further, the swing arm includes a first linear portion, an arc portion, and a second linear portion, the arc portion being connected between the first linear portion and the second linear portion, the first linear portion being connected with the second fixed seat, and the second linear portion being connected with the hammer head.

[0010] Further, the central angle of the arc portion is an acute angle or a right angle.

[0011] Further, the side of the hammer head away from the swing arm is provided with a striking plane.

[0012] Further, a rotary joint is arranged between the swing arm and the hammer head, so that the hammer head can rotate up and / or down and / or left and / or right relative to the swing arm.

[0013] Further, the rotary joint is a universal joint.

[0014] From the above scheme, it can be seen that through the above setting, it is ensured that the hammer head can be attached to the surface of the anode guide rod and vibrate when vibrating.

[0015] Further, the opposite sides of the lower frame are each provided with a clamp driving assembly, the two clamp driving assemblies are respectively connected with the two sides of the guide rod clamp, the two clamp driving assemblies can simultaneously drive the guide rod clamp to clamp or release, and the vibrating device and one of the clamp driving assemblies are arranged on the same side.

[0016] Further, the bus lifting frame is further provided with a control module and a voltage drop detector, the voltage drop detector is electrically connected with the control module, and the voltage drop detector is used to detect the voltage drop between the bus and the anode guide rod.

[0017] Further, the control module is connected with the vibrating drive device, and the control module can control the vibrating frequency of the vibrating drive device.

[0018] From the above scheme, it can be seen that through the above setting, when it is detected that the voltage drop between the bus and the anode guide rod is large, the control module controls the rapping driving device to perform the rapping action until the voltage drop meets the preset threshold. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is the structural diagram of the upper frame and the lower frame in the prior art bus lifting frame.

[0020] Figure 2 is the structural diagram before rapping of the embodiment of the utility model.

[0021] Figure 3 is the structural diagram when rapping of the embodiment of the utility model.

[0022] Figure 4 is the structural diagram of the swing arm and the hammer head in an embodiment of the utility model.

[0023] Figure 5 is the structural diagram of the swing arm and the hammer head in another embodiment of the utility model.

[0024] The utility model will be further described below in combination with the drawings and embodiments. DETAILED DESCRIPTION

[0025] Referring to Figure 1 , the prior art bus lifting frame includes an upper frame 10 and a lower frame 20, and the lower frame 20 is hinged to the upper frame 10. The lower frame 20 is provided with a guide rod clamp 30, a tensioning mechanism 40 and two clamp driving assemblies 50. The guide rod clamp 30 is arranged at the lower end of the lower frame 20 and is used for clamping and fixing the anode guide rod 60 before lifting the bus. The two clamp driving assemblies 50 are arranged on the opposite sides of the lower frame 20 and are respectively connected with the two sides of the guide rod clamp 30, and the two clamp driving assemblies 50 can simultaneously drive the guide rod clamp 30 to clamp or release. The tensioning mechanism 40 is arranged on the third side of the lower frame 20 and is used for aligning with the small box clamp (not shown in the figure) directly below, so as to facilitate tightening or loosening the small box clamp, and the small box clamp is used for fixing the anode guide rod 60 on the bus.

[0026] Embodiment of the bus lifting frame with the rapping device:

[0027] Referring to 2 to Figure 4 On the basis of the prior art, the bus lifting frame with the rapping device provided in the embodiment includes a rapping device 1 arranged on the lower frame 20, the rapping device 1 is arranged on the same side as one of the clamp driving assemblies 50, and the rapping device 1 is arranged close to the lower end of the lower frame 20.

[0028] The first fixing seat 2 and the second fixing seat 3 are arranged on one side of the lower frame 20 in the up-down direction.

[0029] The rapping device 1 comprises a rapping driving device 11, a swing arm 12 and a hammer head 13. The rapping driving device 11 is arranged on the first fixed base 2, and a driving end of the rapping driving device 11 extends downward. A first end of the swing arm 12 is hinged to the second fixed base 3 through a first hinge shaft 14, and the hammer head 13 is connected to a second end of the swing arm 12. The driving end of the rapping driving device 11 is hinged between the first end and the second end of the swing arm 12 through a second hinge shaft 15.

[0030] The rapping driving device 11 is a linear driving device, preferably a pneumatic cylinder or a hydraulic cylinder. The rapping driving device 11 can drive the swing arm 12 to rotate around the first end, so that the hammer head 13 moves close to or away from the guide rod clamp 30.

[0031] In the up-down direction, the hammer head 13 is arranged close to the guide rod clamp 30, so that the hammer head 13 can rap the anode guide rod 60 between the guide rod clamp 30 and the small box clamp. The side of the hammer head 13 away from the swing arm 12 is provided with a rapping plane for directly contacting the anode guide rod 60.

[0032] In an embodiment, the swing arm 12 comprises a first linear part 121, an arc-shaped part 122 and a second linear part 123, the arc-shaped part 122 is connected between the first linear part 121 and the second linear part 123, and the extending directions of the first linear part 121 and the second linear part 123 intersect. The first linear part 121 is connected to the second fixed base 3, and the second linear part 123 is connected to the hammer head 13. A first mounting hole 124 is arranged on one end of the first linear part 121, and the first hinge shaft 14 is arranged in the first mounting hole 124. A second mounting hole 125 is arranged on the other end of the first linear part 121, and the second hinge shaft 15 is arranged in the second mounting hole 125. The central angle of the arc-shaped part 122 is an acute angle or a right angle, and the acute angle is preferred in this embodiment. The first linear part 121 and the second linear part 123 are both arranged on the side where the center of the arc-shaped part 122 is located.

[0033] When the rapping driving device 11 drives the swing arm 12 to move towards the anode guide rod 60 until the rapping plane contacts the surface of the anode guide rod 60, the second linear part 123 is perpendicular to the anode guide rod 60, which ensures that the hammer head 13 exerts a horizontal external force on the anode guide rod 60.

[0034] In another embodiment, as shown in Figure 5In this embodiment, the swing arm 12 includes a first straight section 121, an arc-shaped section 122, and a second straight section 123. The arc-shaped section 122 connects the first straight section 121 and the second straight section 123, and the extending directions of the first straight section 121 and the second straight section 123 intersect. The first straight section 121 is connected to the second fixed base 3, and the second straight section 123 is connected to the hammer head 13. A first mounting hole 124 is provided at one end of the first straight section 121, and a first hinge shaft 14 is disposed in the first mounting hole 124. A second mounting hole 125 is provided at the other end of the first straight section 121, and a second hinge shaft 15 is disposed in the second mounting hole 125. The central angle of the arc-shaped section 122 is set as an acute angle or a right angle; in this embodiment, an acute angle is preferred. Both the first straight section 121 and the second straight section 123 are located on the same side as the center of the arc-shaped section 122. A rotating joint 16 is provided between the swing arm 12 and the hammer head 13, allowing the hammer head 13 to rotate up and down and / or left and right relative to the swing arm 12. Rotary joint 16 is preferably a universal joint.

[0035] When one side of the hammering plane contacts the anode guide rod 60, the hammer head 13 can freely adjust the angle of the hammering plane due to the presence of the swivel joint 16, ensuring that the hammering plane is parallel to the surface of the anode guide rod 60. This guarantees that the hammering plane and the surface of the anode guide rod 60 are in close contact, thereby increasing the contact area between the hammer head 13 and the anode guide rod 60. The structure of the universal joint 16 is existing technology and will not be described in detail here.

[0036] exist Figure 2 and Figure 3 In this embodiment, the busbar lifting frame is further equipped with a control module (not shown in the figure) and a voltage drop detector (not shown in the figure). The control module is electrically connected to the voltage drop detector and the rapping drive device 11, respectively. The voltage drop detector is used to detect the voltage drop between the busbar and the anode guide rod 60. The control module controls the rapping frequency of the rapping drive device 11 based on the detected voltage drop.

[0037] When the detected voltage drop exceeds a preset threshold, the control module activates the rapping drive device 11 to rappel the anode guide rod 60 with the hammer head 13. With each rapping, the busbar and anode guide rod 60 loosen, at which point the small box clamp further tightens the anode guide rod 60, ensuring a tight fit between the busbar and anode guide rod 60 to reduce voltage drop and power loss. When the detected voltage drop is equal to or less than the preset threshold, the control module stops the rapping drive device 11.

[0038] As can be seen, the utility model discloses the setting above, when the bus is lifted, in the process of small box fixture clamping anode guide rod 60, one side is through the vibration device 1 and beats anode guide rod 60 surface, one side is through small box fixture clamping anode guide rod 60, ensure that anode guide rod 60 and bus closely adhere to, be favorable to reduce the voltage drop between both, reduce electric quantity loss, because electrolytic process needs to consume a large amount of electric energy, even if the electric quantity loss of single anode guide rod 60 only reduces a little, for the whole electrolytic tank, also can save a large amount of energy consumption, to improve electrolytic energy efficiency, reduce production cost, through the setting swing arm 12, the linear motion of vibration drive device 11 is changed into rotary motion, make hammer head 13 can beat on anode guide rod 60.

[0039] Finally need to emphasize is, above only for the preferred embodiment of the utility model, not for limiting the utility model, for the person skilled in the art, the utility model can have various changes and changes, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A busbar lifting frame with a rapping device, comprising a lower frame and a guide rod clamp provided on the lower frame, characterized in that: Further comprising a rapping device arranged on the lower frame; The first and second fixed seats are arranged on one side of the lower frame in the up-down direction; The rapping device comprises a rapping driving device, a swing arm and a hammer head, the rapping driving device is arranged on the first fixed seat, the first end of the swing arm is hinged to the second fixed seat, the hammer head is connected to the second end of the swing arm, the driving end of the rapping driving device is hinged between the first end and the second end of the swing arm, the rapping driving device can drive the swing arm to rotate around the first end, so that the hammer head moves close to or away from the lower side of the guide rod clamp.

2. The busbar lifting frame with a rapping device according to claim 1, characterized in that: In the up-down direction, the hammer head is arranged close to the guide rod clamp.

3. The busbar lifting frame with a rapping device according to claim 1, characterized in that: The swing arm comprises a first straight section, an arc section and a second straight section, the arc section is connected between the first straight section and the second straight section, the first straight section is connected to the second fixed seat, and the second straight section is connected to the hammer head.

4. The busbar lifting frame with a rapping device according to claim 3, characterized in that: The central angle of the arc section is an acute angle or a right angle.

5. The busbar lifting frame with a rapping device according to claim 3, characterized in that: The side of the hammer head away from the swing arm is provided with a rapping plane.

6. The busbar lifting frame with a rapping device according to any one of claims 1 to 5, characterized in that: A rotary joint is arranged between the swing arm and the hammer head, so that the hammer head can rotate up and / or down and / or left and / or right relative to the swing arm.

7. The busbar lifting frame with a rapping device according to claim 6, characterized in that: The rotary joint is a universal joint.

8. The busbar lifting frame with a rapping device according to any one of claims 1 to 5, characterized in that: Clamp driving assemblies are arranged on opposite sides of the lower frame, the two clamp driving assemblies are respectively connected to the two sides of the guide rod clamp, the two clamp driving assemblies can simultaneously drive the guide rod clamp to clamp or release, and the rapping device and one of the clamp driving assemblies are arranged on the same side.

9. The busbar lifting frame with a rapping device according to any one of claims 1 to 5, characterized in that: The busbar lifting frame further comprises a control module and a voltage drop detector, the voltage drop detector is electrically connected to the control module, and the voltage drop detector is used to detect the voltage drop between the busbar and the anode guide rod.

10. The busbar lifting frame with a rapping device according to claim 9, characterized in that: The control module is connected to the rapping driving device, and the control module can control the rapping frequency of the rapping driving device.