Electronic forming device for rotor spinning machine

By adopting a yarn guiding system driven by a servo motor and synchronous belt on the rotor spinning machine, combined with guide sleeve assembly and guide assembly, the complexity and instability of existing devices are solved, and the safety and production efficiency of the equipment are improved.

CN223752966UActive Publication Date: 2026-01-02ZHEJIANG JINGGONG INTELLIGENT TEXTILE MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520183142.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-02
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

The existing electronic forming devices for rotor spinning machines have problems such as complex structure, high manufacturing difficulty, high cost, difficult installation and disassembly, inconvenient maintenance, and unstable operation.

Method used

The yarn guiding system, which employs servo motor drive, synchronous belt transmission, and positioning and limit proximity switches, is equipped with guide sleeve assembly and guide assembly to achieve precise motion control and stability of the yarn guiding rod, simplifying the device structure and improving the convenience of installation and disassembly.

Benefits of technology

It improves equipment safety and operational stability, reduces maintenance frequency and costs, increases production efficiency, and provides flexibility and adaptability to meet different production needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223752966U_ABST
    Figure CN223752966U_ABST
Patent Text Reader

Abstract

The electronic forming device for the rotor spinning machine is unfolded around the electronic forming device for the rotor spinning machine and comprises a driving device, a tensioning device, a yarn guiding device, an induction device and a fixing device. The driving device is provided with a servo motor and a synchronous belt assembly and comprises a driving wheel, a driven wheel and the like; the tensioning degree of the tensioning device is adjusted through a tensioning screw rod and a nut; the yarn guide device comprises a yarn guide rod and other assemblies. The sensing device is provided with a positioning proximity switch and the like; the fixing device is composed of a fixing base and the like. The electronic forming device solves many problems of an existing electronic forming device of the rotor spinning machine, for example, the problem of high cost caused by complex structure and large manufacturing difficulty is solved, the situation that the size is large and is not beneficial to disassembly and maintenance is improved, and the phenomenon that a yarn guide rod jumps and is prone to faults due to lack of a guide mechanism is avoided. The device has the advantages of being simple in structure, low in cost, good in safety and stable in movement, and assists the rotor spinning machine to operate efficiently.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to textile equipment technical field especially, it is a kind of electronic forming device for rotor spinning machine. BACKGROUND

[0002] In the operation process of rotor spinning machine, electronic forming device plays a key role. It is mainly applied to rotor spinning machine, the purpose is to guide yarn to reciprocate in specific area, to realize the effective control to yarn winding. Its working principle is to control the reciprocating speed of guide bar and the rotating speed of winding roller accurately, then different winding angles and densities can be obtained. Different winding angles and densities have important influence on the quality and performance of yarn, for example, suitable winding angle can make yarn distribute more evenly in winding process, avoid uneven situation, and suitable density can guarantee the compactness of yarn winding, improve the overall stability and subsequent processing performance of yarn.

[0003] However, the same action device commonly used on rotor spinning machine at present has many problems. Many devices adopt cam mechanism to drive guide bar to move transversely. Cam mechanism is relatively common in mechanical transmission, but in this application scenario, its structure is often extremely complex. The contour curve design of cam needs accurate calculation to meet the specific motion trajectory requirements of guide bar, which increases the difficulty of design. Moreover, in the manufacturing process, the machining precision of cam is high, and the manufacturing process is complex, which needs high-precision machining equipment and professional technical personnel, which not only leads to great manufacturing difficulty, but also makes the manufacturing cost high.

[0004] In addition, part of the device lacks guide rail. In the reciprocating movement of guide bar, guide rail plays a key stabilizing role. Without guide rail, guide bar is easily disturbed by various external forces when moving, such as yarn tension change, mechanical vibration, etc., so that jumping phenomenon occurs. The jumping of guide bar not only affects the normal guidance of yarn, causes yarn to appear winding, knotting and other problems, reduces yarn quality, but also easily causes device failure, increases equipment maintenance frequency and maintenance cost.

[0005] Some devices have large overall size, and the space of rotor spinning machine head is relatively limited. Larger device size makes its installation and disassembly process on rotor spinning machine extremely difficult. When installing, a lot of time and effort is needed to adjust the position of device to ensure the cooperation accuracy with other parts; when disassembling, due to space limitation, the operation space is small, and tools are difficult to use, which increases the difficulty of disassembly. In addition, this inconvenient installation and disassembly process also seriously affects the subsequent maintenance work. When repairing, maintenance personnel are difficult to quickly and conveniently check and replace parts of device, which prolongs the downtime of equipment and reduces production efficiency.

[0006] In view of the above, in order to solve the problems existing in the same action device of the existing rotor spinning machine, it is particularly urgent to develop a new electronic forming device for the rotor spinning machine. Content of the utility model

[0007] Therefore, the utility model aims at providing an electronic forming device for a rotor spinning machine. The electronic forming device for the rotor spinning machine is mainly composed of a driving device, a yarn guiding device, a sensing device and a fixing device, and can be equipped with a tensioning device and a guide assembly.

[0008] In order to make up for the deficiency of the prior art, the utility model realizes the following technical scheme:

[0009] An electronic forming device for a rotor spinning machine comprises a driving device, a yarn guiding device, a sensing device and a fixing device.

[0010] The driving device comprises a servo motor and a synchronous belt assembly. The servo motor is installed on the fixing device. The synchronous belt assembly comprises a driving wheel, a driven wheel, a bearing seat and a synchronous belt. The driving wheel is connected with the servo motor. The synchronous belt connects the driving wheel with the driven wheel. The driven wheel is installed on the fixing device through the bearing seat.

[0011] The yarn guiding device comprises a yarn guiding rod, a sliding block and a sliding block pressing plate. The yarn guiding rod is fixedly connected with the sliding block. The sliding block is connected with the synchronous belt through the sliding block pressing plate. The yarn guiding rod is movably arranged on the fixing device.

[0012] The sensing device comprises a positioning proximity switch, a limiting proximity switch, a sensing plate and a proximity switch mounting plate. The proximity switch mounting plate is installed on the fixing device. The positioning proximity switch and the limiting proximity switch are installed on the proximity switch mounting plate. The limiting proximity switches are arranged on both sides of the positioning proximity switch. The sensing plate is installed on the sliding block. The positioning proximity switch is one. The limiting proximity switches are two. The positioning proximity switch plays a role of origin positioning. The limiting proximity switches on both sides play a role of limiting,

[0013] The sliding block is installed on the synchronous belt of the synchronous belt assembly. The yarn guiding rod is installed on the sliding block. When the servo motor works, the driving wheel is driven to rotate. The sliding block and the yarn guiding rod are driven to move linearly through the synchronous belt. At the same time, the sensing plate is installed on the sliding block and moves with the sliding block. Under the action of the limiting proximity switches on both sides, the forward and reverse rotation of the servo motor is controlled, so that the reciprocating motion of the yarn guiding rod is realized.

[0014] In a structure that can optimize the foregoing scheme, a tensioning device is further included. The tensioning device comprises a tensioning screw and a nut. The tensioning screw is connected with the bearing seat through the fixing device. The nut is arranged on the tensioning screw and is attached to the fixing device. The tension of the synchronous belt assembly is adjusted by adjusting the nut.

[0015] In a structure that can optimize the foregoing scheme, the yarn guide device further comprises a guide sleeve assembly fixed on the fixing device, and the movable part is fixedly connected with the sliding block.

[0016] In a structure that can optimize the foregoing scheme, a long slot is formed on the proximity switch mounting plate, and the limit proximity switch is fixed on the long slot.

[0017] In a structure that can optimize the foregoing scheme, the fixing device comprises a fixing seat, a fixing shaft and a pressing block, the fixing shaft is connected with the fixing seat through the pressing block, and the fixing shaft is connected with the rack of the external equipment.

[0018] In a structure that can optimize the foregoing scheme, a guide assembly is further included, the guide assembly comprises a guide sleeve assembly 2 and a collision prevention sleeve, the guide sleeve assembly 2 penetrates through the yarn guide rod and is fixed on the fixing seat, and the collision prevention sleeve is fixed on the yarn guide rod and cooperates with the guide sleeve assembly 2.

[0019] Compared with the prior art, the electronic forming device for the rotor spinning machine has the following advantages:

[0020] 1. Safety is improved: the synchronous belt transmission mode is adopted, the traditional mode of motor direct connection is abandoned, the safety hidden danger that may be caused by motor direct connection is effectively avoided, the safety of equipment operation is significantly improved, and more reliable protection is provided for the operator.

[0021] 2. Precise motion control and adjustment: through the cooperation of the positioning proximity switch, the limit proximity switch and the induction plate, the reciprocating motion of the yarn guide rod is precisely limited, and stable operation of the yarn guide rod in the specified area is ensured.

[0022] 3. Running stability is enhanced: the yarn guide device is equipped with a guide sleeve assembly and a guide sleeve assembly 2, a total of three guide sleeves. These guide sleeves play different degrees of guiding effect on the yarn guide rod, effectively prevent the yarn guide rod from jumping during movement, make the reciprocating motion of the yarn guide rod more stable and smooth, ensure the accuracy of yarn guiding, improve the yarn quality, reduce the frequency of faults caused by unstable equipment, reduce maintenance cost and equipment downtime, and improve production efficiency. Attached Figure Description

[0023] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0024] Figure 1 This is a schematic diagram of the electronic forming device for the rotor spinning machine described in this utility model;

[0025] Figure 2 This is a front structural diagram of the electronic forming device for the rotor spinning machine described in this utility model;

[0026] Figure 3 This is a perspective structural diagram of the electronic forming device for the rotor spinning machine described in this utility model;

[0027] Figure 4 This is a schematic diagram of the back structure of the electronic forming device for the rotor spinning machine described in this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Drive unit; 2. Tensioning device; 3. Yarn guiding device; 4. Sensing device; 5. Fixing device; 6. Guiding assembly;

[0030] 11. Servo motor; 12. Synchronous belt assembly; 121. Drive pulley; 122. Driven pulley; 123. Bearing housing; 124. Synchronous belt;

[0031] 21. Tensioning screw; 22. Nut;

[0032] 31. Yarn guide rod; 32. Slider; 33. Slider pressure plate; 34. Guide sleeve assembly;

[0033] 41. Positioning proximity switch; 42. Limit proximity switch; 43. Sensing plate; 44. Proximity switch mounting plate;

[0034] 51. Fixed base; 52. Fixed shaft; 53. Clamping block;

[0035] 61. Guide sleeve assembly 2; 62. Anti-collision sleeve. Detailed Implementation

[0036] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0037] In the description of the utility model, it is necessary to understand that the orientation or positional relation indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relation shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "a plurality of" is two or more, unless otherwise specified.

[0038] In the description of the utility model, it should be explained that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances.

[0039] The utility model will be described in detail below with reference to the drawings and in combination with embodiments.

[0040] Embodiment: electronic forming device for rotor spinning machine

[0041] 1, device composition: the electronic forming device mainly comprises driving device 1, guide device 3, sensing device 4, fixing device 5, and can be equipped with tensioning device 2 and guide assembly 6.

[0042] Driving device 1: including servo motor 11, synchronous belt assembly 12. Servo motor 11 is installed on fixing device 5, and synchronous belt assembly 12 includes driving wheel 121, driven wheel 122, bearing seat 123 and synchronous belt 124, driving wheel 121 is connected with servo motor 11, synchronous belt 124 connects driving wheel 121 and driven wheel 122, and driven wheel 122 is mounted on fixing device 5 through bearing seat 123.

[0043] The yarn guide device 3 comprises a yarn guide rod 31, a sliding block 32, a sliding block pressing plate 33 and a guide sleeve assembly 34. The yarn guide rod 31 is fixedly connected with the sliding block 32, the sliding block 32 is connected with the synchronous belt 124 through the sliding block pressing plate 33 and can move on the fixing device 5; the guide sleeve assembly 34 is fixed on the fixing device 5 and the moving part is connected with the sliding block 32, which guides the yarn guide rod 31.

[0044] The sensing device 4 comprises a positioning proximity switch 41, a limiting proximity switch 42, a sensing plate 43 and a proximity switch mounting plate 44. The proximity switch mounting plate 44 is mounted on the fixing device 5, the positioning proximity switch 41 is one, the limiting proximity switch 42 is two, the limiting proximity switch 42 is located on both sides of the positioning proximity switch 41 and is mounted on the long notch of the proximity switch mounting plate 44, and the sensing plate 43 is mounted on the sliding block 32.

[0045] The fixing device 5 comprises a fixing seat 51, a fixing shaft 52 and a pressing block 53. The fixing shaft 52 is connected with the fixing seat 51 through the pressing block 53, and the fixing shaft 52 is connected with the rack of an external device.

[0046] The tensioning device 2 comprises a tensioning screw 21 and a nut 22. The tensioning screw 21 is connected with the bearing seat 123 through the fixing device 5, and the nut 22 is arranged on the tensioning screw 21 and is attached to the fixing device 5, which is used for adjusting the tension of the synchronous belt assembly 12.

[0047] The guide assembly 6 comprises a guide sleeve assembly 261 and a collision prevention sleeve 62. The guide sleeve assembly 261 penetrates through the yarn guide rod 31 and is fixed on the fixing seat 51, and the collision prevention sleeve 62 is fixed on the yarn guide rod 31 and cooperates with the guide sleeve assembly 261, which further guides and prevents the yarn guide rod 31 from colliding. The guide sleeve assembly 261 and the collision prevention sleeve 62 are respectively two groups and are arranged at both ends of the yarn guide rod 31.

[0048] 2. Working principle: before starting work, the tensioning device 2 is adjusted, and the original position is set through the positioning proximity switch 41. Then the servo motor 11 works to drive the driving wheel 121 to rotate, the synchronous belt assembly 12 starts to work, the synchronous belt 124 drives the sliding block 32 to move, and the yarn guide rod 31 on the sliding block 32 moves linearly. At the same time, the sensing plate 43 moves with the sliding block 32, and under the action of the limiting proximity switch 42 on both sides, the servo motor 11 is controlled to reverse, the yarn guide rod 31 is moved left and right, and the yarn is guided to move back and forth in a specific area, so as to realize effective control of the yarn winding.

[0049] The above only describes the preferred embodiment of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An electronic forming device for a rotor spinning machine, characterized in that: The utility model relates to a yarn tensioning device, including drive device (1), guide device (3), inductive device (4), fixing device (5); Drive device (1), drive device (1) including servo motor (11), synchronous belt assembly (12), servo motor (11) is installed on fixing device (5);Synchronous belt assembly (12) includes driving wheel (121), driven wheel (122), bearing seat (123), synchronous belt (124), wherein driving wheel (121) is connected with servo motor (11), synchronous belt (124) connects driving wheel (121) with driven wheel (122), and driven wheel (122) is installed on fixing device (5) through bearing seat (123); Guide device (3), the guide device (3) includes guide rod (31), sliding block (32), sliding block pressing plate (33), guide rod (31) is fixedly connected with sliding block (32), and sliding block (32) is connected with synchronous belt (124) through sliding block pressing plate (33), and guide rod (31) is movably arranged on fixing device (5); Inductive device (4), the inductive device (4) includes positioning proximity switch (41), limit proximity switch (42), induction plate (43), proximity switch mounting plate (44), proximity switch mounting plate (44) is installed on fixing device (5), positioning proximity switch (41) is installed on proximity switch mounting plate (44) with limit proximity switch (42), limit proximity switch (42) is arranged on the both sides of positioning proximity switch (41), and induction plate (43) is installed on sliding block (32).

2. The electronic forming device for a rotor spinning machine according to claim 1, characterized in that: It further includes tensioning device (2), and the tensioning device (2) includes tensioning screw (21), nut (22), and the tensioning screw (21) is connected with bearing seat (123) through fixing device (5), and the nut (22) is arranged on the tensioning screw (21) and is attached to fixing device (5).

3. The electronic forming device for a rotor spinning machine according to claim 1, characterized in that: The guide device (3) further includes guide sleeve assembly (34), and the guide sleeve assembly (34) is fixed on the fixing device (5), and the movable part is fixedly connected with the sliding block (32).

4. An electronic forming device for a rotor spinning machine according to claim 1, characterized in that: The proximity switch mounting plate (44) is provided with a long slot, and the limit proximity switch (42) is fixed on the long slot.

5. An electronic forming device for a rotor spinning machine according to claim 1, characterized in that: The fixing device (5) includes fixing seat (51), fixed shaft (52), pressing block (53), the fixed shaft (52) is connected with the fixing seat (51) through the pressing block (53), and the fixed shaft (52) is connected with the rack of external equipment.

6. An electronic forming device for a rotor spinning machine according to claim 5, characterized in that: It further includes guide assembly (6), and the guide assembly (6) includes guide sleeve assembly 2 (61), anti-collision sleeve (62), guide sleeve assembly 2 (61) passes through guide rod (31) and is fixed on fixing seat (51), and the anti-collision sleeve (62) is fixed on the guide rod (31) and cooperates with guide sleeve assembly 2 (61).