Lace fabric capable of being freely stretched and preventing raveling

By adjusting the machine density and yarn interlacing, the tensile properties and anti-fraying properties of lace fabrics are improved, solving the problems of insufficient fabric feel and production capacity in existing technologies, and achieving a better user experience and production efficiency.

CN223753003UActive Publication Date: 2026-01-02BEST PACIFIC TEXTILE
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Patent Information

Application Number
CN202423195741.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing lace fabrics have shortcomings in terms of stretchability and hand feel, which affect the user experience of finished garments. At the same time, low weaving capacity leads to insufficient production efficiency and market competitiveness.

Method used

By adjusting the on-machine density (CPC) range to 8-15 during weaving and using different types of yarns interwoven, including elastic yarns, non-elastic filaments, spandex, and patterned yarns, an elastic shrinkage and stretching structure is formed, which enhances the warp and weft tensile properties and anti-unraveling properties of the fabric.

Benefits of technology

It improves the warp and weft tensile properties and hand softness of fabrics, increases the space within the loops, enhances weaving capacity, and ensures that the fabric does not unravel or curl at the edges, making it suitable for apparel such as underwear and sportswear.

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Abstract

The lace fabric capable of being freely stretched and preventing raveling comprises a fabric body, the fabric body comprises yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5, the selection range of the density CPC of the fabric body in the weaving time is 8-15, the yarn Y1, the yarn Y2, the yarn Y3, the yarn Y4 and the yarn Y5 are jointly interlaced and woven into loops, the yarn Y1 is elastic yarn and of a walking chain structure, and the yarn Y2 is elastic yarn and of a walking chain structure. The yarn Y2 is a non-elastic filament and has a chaining structure; the yarn Y3 is elastic yarn and has a variable weft insertion structure; the yarn Y4 is spandex and adopts a weft insertion structure; the yarn Y1 is a yarn Y2, the yarn Y3 is a yarn Y4, the yarn Y5 is a fancy yarn and is of a variable weft insertion structure, and the yarn Y1 is connected with the looping positions of the yarn Y2, the yarn Y3, the yarn Y4 and the yarn Y5 to form elastic contraction pulling. According to the utility model, the warp-wise and weft-wise tensile properties are more excellent, and the hand feeling is softer; and meanwhile, the binding force of each yarn at the coil is enhanced by the yarns Y1, so that the fabric is not loosened or curled after being cut.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of textile functional fabric, specifically relates to a kind of free stretchable and anti-falling apart lace fabric. BACKGROUND

[0002] It is known that lace fabric is more and more widely used in application due to its gorgeous pattern appearance and openwork design style, and is also recognized by most users. However, the existing products are one-sidedly pursuing delicate appearance and ignoring the inevitable hand feeling and stretchability in actual use, and the products with good hand feeling and excellent stretchability will have more space in the use of garments.

[0003] In addition, industry technical personnel also know that the weaving capacity of lace fabric is always lower than that of ordinary non-lace or jacquard warp-knitted fabric, and in some cases, the difference is relatively large. Low capacity directly affects production efficiency and also indirectly affects product price and market competition. Therefore, improving the weaving capacity of lace fabric is also a problem that fabric manufacturers need to face.

[0004] CN 102560866 A discloses a soft and comfortable underwear lace fabric with good stretchability, which comprises a fabric main body composed of warp yarn and weft yarn, characterized in that the content percentage of warp yarn and weft yarn raw materials of the fabric main body is: 23.8% of nylon 100D, 6.1% of nylon 140D, 14.3% of nylon 210D and 55.8% of nylon 40D. The fabric main body is knitted by a warp knitting machine using two groups of ground yarn and two sets of positive warp feeding system, and the dyeing and finishing process is oil removal dyeing one-bath method---130℃ setting. The technical index of the example is that the elastic elongation rate in warp direction reaches 89%, and the elastic elongation rate in weft direction reaches 128%.

[0005] CN 219059301 U discloses a kind of enhanced weft opening and anti-laddering lace fabric and its weaving method, including fabric body.The fabric structure includes straight chain organization G1 and G2 in warp direction, and J1 and J2 are connected to adjacent straight chain organization, and J1 and J2 are formed into fabric framework layer with different mesh changes;Warp shrinkage performance is provided by J3 and J4, and N <95 in single cycle is woven together according to the design needs of pattern.The yarn G1, J1,J2 is filament, G2, G3, G4 is spandex, and the pattern organization is selected according to the design needs of pattern;Beneficial effects are as follows: 1, the reverse padding of J1 and J2 makes the linear density of yarn be superimposed, the strength of fabric structure is improved, and the weft stretching performance of fabric is increased by interweaving with spandex, under the action of 7.5Lbf of LTD03 test method, its warp and weft stretching performance is ≥80%;2, the tightness between loop is increased by the chain organization structure of spandex G2 and its inherent shrinkage, the sliding resistance between yarn is increased, so that the yarn does not scatter after fabric is damaged.3, under AATCC 135 test method, after washing 50 times, it still does not scatter.

[0006] The on-machine density CPC of the fabric in the traditional after-finishing process is usually between 16-30 when weaving, and the length of loop column and extension line of the formed loop is relatively short, and the loop is relatively dense.

[0007] The above two patents emphasize good stretching performance, but the actual test value is not outstanding, and the use of such fabric on some garments with strict requirements on opening will affect the wearing experience of the user. SUMMARY

[0008] To solve the above technical problems, the present application provides a kind of lace fabric that can be freely stretched and prevent scattering.

[0009] To solve the above technical problems, the present application adopts the following technical solutions:

[0010] A kind of lace fabric that can be freely stretched and prevent scattering, including fabric body, the fabric body includes yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5, the selection range of on-machine density CPC of the fabric body when weaving is between 8-15, yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5 are interlaced and knitted into loop, wherein yarn Y1 is elastic yarn, and walks chain structure;Yarn Y2 is non-elastic filament, and walks chain structure;Yarn Y3 is elastic yarn, and walks change backing structure;Yarn Y4 is spandex, and walks backing structure;Yarn Y5 is pattern yarn, and walks change backing structure, the loop of yarn Y1 to yarn Y2, yarn Y3, yarn Y4 and yarn Y5 is connected to form elastic shrinkage pull.

[0011] As a further improvement, the yarn Y3 is divided into two yarns Y3-1, Y3-2, and a 1-in-1-out change weft structure is adopted.

[0012] As a further improvement, the yarn Y1 and the yarn Y3 are spandex, or are core-spun yarns with spandex as core yarns; the yarn Y2 is nylon, or is polyester, or is inelastic yarns composed of at least two different materials; and the yarn Y4 is spandex.

[0013] As a further improvement, the warp elongation of the fabric body is greater than or equal to 120%, and the weft elongation is greater than or equal to 150%.

[0014] As a further improvement, the basic filling number code of the yarn Y1 and the yarn Y2 is 1-0 / 0-1 / / ; the basic filling number code of the yarn Y3-1 and the yarn Y3-2 is 0-0 / 2-2 / / ; the basic filling number code of the yarn Y4 is 0-0 / 1-1 / / ; and the basic filling number code of Y5 is 0-0 / 1-1 / / .

[0015] As a further improvement, the yarn Y5 is an elastic yarn or an inelastic yarn.

[0016] As a further improvement, the yarn Y5 is knitted on the surface of the fabric body to form a three-dimensional pattern.

[0017] Compared with the prior art, the utility model has the following beneficial technical effects:

[0018] By adjusting the weaving machine density CPC, the length of the loop column and the extension line of the fabric loop is lengthened with the decrease of CPC, so that the inner space of the loop is increased, the yarn and the structure are freely stretched, the fabric loops are relatively loose, compared with the fabric of the same material and the post-processing process, the warp and weft stretching performance is more excellent and the hand feeling is softer, the adjustment of CPC also improves the production capacity; meanwhile, Y1 enhances the binding force of each yarn at the loop, so that the fabric does not scatter and does not roll after cutting, has good warp and weft elongation, and is suitable for being used in the clothing field such as underwear and sportswear. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an organization schematic view of the machine density during weaving in the prior art;

[0020] Figure 2 It is an organization schematic view of the machine density during weaving in the utility model;

[0021] Figure 3 It is a finished product warp stretching test curve graph of the utility model;

[0022] Figure 4 It is a finished product weft stretching test curve graph of the utility model;

[0023] Figure 5 The utility model discloses a tissue structure schematic diagram. DETAILED DESCRIPTION

[0024] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0025] In the description of the present application, it should be understood that if the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0026] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected. It can be mechanical connection, or electrical connection. It can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] As Figure 2 and 5As shown, a free-stretching and anti-linting lace fabric includes a fabric body, the fabric body includes yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5, the yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5 are collectively interlaced to form loops, wherein the yarn Y1 is an elastic yarn, and the yarn Y1 is arranged in a chain structure; the yarn Y2 is a non-elastic filament, and the yarn Y2 is arranged in a chain structure; the yarn Y3 is an elastic yarn, and the yarn Y3 is arranged in a changeable weft structure; the yarn Y4 is spandex, and the yarn Y4 is arranged in a weft structure; the yarn Y5 is a fancy yarn, and the yarn Y5 is arranged in a changeable weft structure, and the yarn Y1 is connected to the loops of the yarn Y2, the yarn Y3, the yarn Y4 and the yarn Y5 to form an elastic shrinkage and stretching, the yarn Y1 is an elastic yarn, and the yarn Y1 has an elastic recovery after stretching, the yarn Y1 stretches all the yarns, and the yarns are tightened under the action of the elastic recovery to increase the binding force, so that the fabric is not linting and edge rolling after cutting.

[0028] The yarn Y3 is divided into two yarns Y3-1 and Y3-2, and is arranged in a changeable weft structure to improve the elasticity of the fabric body.

[0029] The fabric body is woven with the density CPC in the range of 8-15, preferably 10, the weaving density is reduced, the loops are relatively loose, the length of the loop column and the extension line of the fabric loop is increased with the decrease of the CPC, so that the inner space of the loop is increased, the yarn and the structure are free to stretch, compared with the fabric of the same material and the same finishing process, the warp and weft stretching performance is more excellent and the hand feeling is softer, and the adjustment of the CPC also improves the production capacity.

[0030] Reference Figure 1 In the prior art, the density CPC on the weaving machine is usually between 16-30, the length of the loop column and the extension line of the formed loop is obviously shorter, and the loop is relatively large. Figure 2 In the present application, the CPC is 8-15, and it can be seen that the length of the loop column and the extension line of the loop is obviously longer, and the loop is relatively small.

[0031] The yarn Y1 and the yarn Y3 are spandex or core-spun yarns with spandex as core yarns; the yarn Y2 is nylon or polyester or non-elastic yarns composed of at least two different materials; and the yarn Y4 is spandex.

[0032] The fabric body is tested according to the LTD03 and 7.5lbf standards, the warp elongation is greater than or equal to 120%, and the weft elongation is greater than or equal to 150%, so that the fabric body has good elongation and comfort through the specific structure of the yarns.

[0033] The basic lapping code of the yarn Y1 and the yarn Y2 is 1-0 / 0-1 / / , which can be changed timely during knitting according to the requirement; the basic lapping code of the yarn Y3-1 and the yarn Y3-2 is 0-0 / 2-2 / / , which is subjected to needle position deviation during knitting according to the requirement; the basic lapping code of the yarn Y4 is 0-0 / 1-1 / / ; and the basic lapping code of the yarn Y5 is 0-0 / 1-1 / / . The yarn material, thickness, color and the like of the yarn Y5 can be freely matched and selected, and the needle position deviation is subjected during knitting according to the pattern design requirement.

[0034] 1. Yarn feeding mode and selection of yarns

[0035] Y1 (GB1): Spandex 30D, full feeding, straight chain structure;

[0036] Y2 (GB2): PA6 50D / 24F SD FDY, full feeding, straight chain structure;

[0037] Y3-1 (JB1): PA6 40D / 34F SD DTY empty package PU 20D, 1 feeding 1 empty, change weft structure;

[0038] Y3-2 (JB2): PA6 40D / 34F SD DTY empty package PU 20D, 1 feeding 1 empty, change weft structure;

[0039] Y4 (GB3): Spandex 105D, full feeding, single needle weft structure;

[0040] Y5 (flower comb group): PA6 140D / 96F / 1FD DTY, PA6 70D / 24F / 1SD DTY, according to the process design, change weft structure.

[0041] 2. Yarn warping

[0042] (1) Filament and core-spun yarn warping:

[0043] Warping machine type: Karl Mayer DS21 / 30NC-2, negative yarn feeding.

[0044] Warping temperature: 23℃, warping humidity: 65%

[0045] The workshop sets the warping process parameters under the above temperature and humidity conditions, and the yarn is treated with additional warping oil according to the actual situation.

[0046] (2) Elastane warping:

[0047] Warping machine type: Karl Mayer DSE-H21 / 30NC-2, positive yarn feeding.

[0048] Winding temperature: 24°C Winding humidity: 78%

[0049] The workshop sets the winding process parameters under the above temperature and humidity conditions.

[0050] 3. Machine model: LRJ83 / 1B, gauge: E24

[0051] 4. Post-processing procedure: open-width washing → pre-setting → overflow dyeing → finishing.

[0052] 5. Product tensile test:

[0053] Test standard: LTD03 7.5 lbf

[0054] Test conditions: tensile speed 10 inches / minute, return speed 20 inches / minute, clamp width 3 inches, clamp distance 12.7 cm

[0055] Test results: L: 148%; W: 208%.

[0056] As can be seen from the above production example, the fabric woven according to the structure of the application has high elongation in the warp and weft directions.

[0057] It should be noted that the above is only a preferred embodiment of the application and is not intended to limit the application. Although the application has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some of the technical features, but any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the application shall be included in the protection scope of the application.

Claims

1. A free-stretch and anti-laddering lace fabric comprising a fabric body, characterized in that, The fabric body includes yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5, the selection range of the density CPC on the weaving time is between 8-15, the yarn Y1, yarn Y2, yarn Y3, yarn Y4 and yarn Y5 are collectively interlaced to form loops, wherein the yarn Y1 is an elastic yarn, and a chain structure is used; the yarn Y2 is a non-elastic filament, and a chain structure is used; the yarn Y3 is an elastic yarn, and a variable weft structure is used; the yarn Y4 is spandex, and a weft structure is used; the yarn Y5 is a fancy yarn, and a variable weft structure is used, the yarn Y1 is connected to the yarn Y2, yarn Y3, yarn Y4 and yarn Y5 at the loop forming position to form an elastic shrinkage pull, the warp elongation of the fabric body is greater than or equal to 120%, and the weft elongation is greater than or equal to 150%.

2. The free-stretch and lint-resistant lace fabric of claim 1, wherein, The yarn Y3 is divided into two yarns Y3-1 and Y3-2, and a variable weft structure is used.

3. The free-stretch and lint-resistant lace fabric of claim 1, wherein, The yarn Y1 and yarn Y3 are spandex, or core-spun yarn with spandex as core yarn; the yarn Y2 is nylon, or polyester, or non-elastic yarn composed of at least two different materials; the yarn Y4 is spandex.

4. The free-stretch and lint-resistant lace fabric of claim 1, wherein, The basic filling number code of the yarn Y1 and yarn Y2 is 1-0 / 0-1 / / ; the basic filling number code of the yarn Y3-1 and yarn Y3-2 is 0-0 / 2-2 / / ; the basic filling number code of the yarn Y4 is 0-0 / 1-1 / / ; and the basic filling number code of Y5 is 0-0 / 1-1 / / .

5. The free-stretch and lint-resistant lace fabric of claim 1, wherein, The yarn Y5 uses elastic yarn or non-elastic yarn.

6. The free-stretch and lint-resistant lace fabric of claim 1, wherein, The yarn Y5 is woven on the surface of the fabric body to form a three-dimensional pattern. The yarn Y5 is woven on the surface of the fabric body to form a three-dimensional pattern.

Citation Information

Patent Citations

  • Soft, comfortable and extensible underwear lace fabric and preparation method thereof

    CN102560866A