Industrial steel wire rope strand twisting monitoring system
By introducing a wire rope strand twisting monitoring system, servo motors and monitors are used to achieve precise control of the strand twisting process, solving the problems of unstable product quality and efficiency caused by manual monitoring, and realizing an efficient and safe production process.
Patent Information
- Application Number
- CN202520208696.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The existing industrial steel wire rope strand twisting process relies on manual monitoring and adjustment, resulting in unstable product quality, safety hazards, and low production efficiency.
An industrial steel wire rope strand twisting monitoring system is adopted, including a control board, auxiliary devices and mechanical claws. It uses servo motors and monitors to achieve precise control and all-round monitoring of the strand twisting process. Combined with a remote control module, the system stability and production efficiency are improved.
It improves the processing accuracy and production efficiency of wire rope strand twisting, reduces the intensity of manual labor, and ensures the safety and flexibility of the production process.
Smart Images
Figure CN223753114U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial steel wire rope processing technical field, concretely is a kind of industrial steel wire rope strand twisting monitoring system. BACKGROUND
[0002] As known, in the existing industrial production field, steel wire rope as key bearing and transmission component, strand twisting link in its manufacturing process is crucial, strand twisting not only influences the mechanical properties and service life of steel wire rope, also directly relates to the safe and stable operation of entire production system, however, traditional steel wire rope strand twisting process often relies on artificial monitoring and adjustment, there are many limitations.
[0003] Specifically, in the existing strand twisting operation, operating worker generally judges and adjusts strand twisting position tension and angle by experience and intuition, is easily influenced by human factors, leads to unstable product quality, and even possible safety hazard, and because strand twisting process involves multiple complex process steps, operating worker needs to constantly patrol and adjust equipment, not only increase labor intensity, also reduce production efficiency. CONTENT OF UTILITY MODEL
[0004] (1) technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a kind of industrial steel wire rope strand twisting monitoring system.
[0006] (2) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: an industrial steel wire rope strand twisting monitoring system, including control panel, auxiliary device and mechanical claw, the cavity is arranged in the control panel, the auxiliary device is in the cavity, the auxiliary device includes moving rod, limit rod and sliding block, the moving rod is arranged in parallel with the limit rod both ends of the cavity, the sliding block is with the cavity adaptation and sliding connection, the moving rod passes through one end of the sliding block and is connected with its screw thread, the limit rod passes through the other end of the sliding block and is connected with its sliding, the upper end of the sliding block is provided with support rod, the upper side wall of the control panel is provided with the through -hole that passes through, the through -hole is through with the cavity, the support rod passes through the through -hole and is connected with its sliding, the upper end of the support rod is provided with hydraulic telescopic rod, the upper end of the hydraulic telescopic rod is provided with recess, the recess is provided with rotating rod, the rotating rod passes through the recess, one side of the recess is provided with first motor, the rotating rod is connected with the first motor output end, the front end of the rotating rod is provided with connecting plate, the bottom wall of the connecting plate is provided with second motor, the upper side wall of the connecting plate is provided with adjusting rod, the adjusting rod passes through the connecting plate and is connected with the second motor output end, the upper end of the adjusting rod is provided with auxiliary plate, the auxiliary plate is provided with fixed plate, one side wall of the fixed plate is provided with control rod, the mechanical claw is in one end of the control rod, the other side wall of the fixed plate is provided with third motor, the control rod passes through the fixed plate and is connected with the third motor output end.
[0008] In order to realize the accurate position control of the sliding block, the utility model improves that one end of the side wall of the control panel is provided with the fourth motor, and the moving rod passes through the control panel and is connected with the fourth motor output end.
[0009] In order to enhance the stability of the whole monitoring system, the utility model improves that the bottom wall of the control panel is provided with the placing box, and the bottom wall of the placing box is provided with the antiskid pad in four corners.
[0010] In order to realize the all -round monitoring of strand twisting process, the utility model improves that the upper side wall rear end of the control panel is provided with the connecting rod, the upper end of the connecting rod is provided with the placing plate, the front end bottom wall of the placing plate is provided with the rotating rod, the upper side wall of the placing plate is provided with the fifth motor, the rotating rod passes through the placing plate and is connected with the fifth motor output end, and the lower end of the rotating rod is provided with the monitor.
[0011] In order to realize the centralized control and management of all motors and monitors, the utility model improves that the control panel is provided with the control cabinet on one side, the display screen is provided on the upper end of the control cabinet, and the display screen, the monitor and all the above motors are signal connected with the control cabinet.
[0012] In order to enhance the stability and reliability of the mechanical claw when clamping the steel wire rope, the utility model improves that the mechanical claw is provided with anti-skid lines.
[0013] In order to remotely control and monitor the monitoring system in a place far away from the production site, the utility model improves that the control console comprises a remote control module.
[0014] In order to improve the control precision and production efficiency of the whole system, the utility model improves that all the motors are servo motors.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides an industrial steel wire strand twisting monitoring system, which has the following beneficial effects:
[0017] The industrial steel wire strand twisting monitoring system is provided with an auxiliary device, a fourth motor output drives a moving rod to rotate, a control panel is limited with a limiting rod, a sliding block moves along with the rotation of the moving rod, drives a mechanical claw to move, ensures that the mechanical claw can be accurately positioned to the required position of strand twisting, improves the machining precision of products, cooperates with a first motor and a second motor, so that the device can adapt to the strand twisting requirements of different specifications and types of steel wire ropes, improves the production efficiency, reduces the labor intensity of manual operation, at the same time, can easily adapt to different production environments and process requirements, is provided with a monitor, can realize the monitoring of the strand twisting process, the rotatable monitor design expands the monitoring range, improves the flexibility and accuracy of monitoring. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a first perspective schematic view of the utility model structure.
[0019] Figure 2 It is a second perspective schematic view of the utility model structure.
[0020] Figure 3 It is a third perspective partial schematic view of the utility model structure.
[0021] Figure 4 It is an enlarged schematic view of the structure A of the utility model.
[0022] In the figure: 1, control board; 2, placing box; 3, non-slip mat; 4, control console; 5, display screen; 6, connecting rod; 7, placing plate; 8, fifth motor; 9, rotating rod; 10, monitor; 11, support rod; 12, hydraulic telescopic rod; 13, fourth motor; 14, moving rod; 15, limiting rod; 16, sliding block; 17, first motor; 18, rotating rod; 19, second motor; 20, connecting plate; 21, adjusting rod; 22, third motor; 23, fixed plate; 24, control rod; 25, mechanical claw; 26, auxiliary plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] Please refer to Figures 1-4The utility model provides an industry steel wire rope strand twisting monitoring system, including control panel 1, auxiliary device and mechanical claw 25, the cavity is arranged in control panel 1, auxiliary device is in the cavity, auxiliary device includes moving rod 14, limit rod 15 and sliding block 16, moving rod 14 is arranged in parallel with limit rod 15 both ends of the cavity, sliding block 16 is adapted with the cavity and is slidably connected, moving rod 14 is through one end of sliding block 16 and is threadedly connected with it, limit rod 15 is through the other end of sliding block 16 and is slidably connected with it, the upper end of sliding block 16 is provided with support rod 11, the upper wall of control panel 1 is provided with through hole, the through hole is through with the cavity, support rod 11 is through the through hole and is slidably connected with it, the upper end of support rod 11 is provided with hydraulic telescopic rod 12, the upper end of hydraulic telescopic rod 12 is provided with recess, the recess is provided with rotating rod 18, rotating rod 18 is through the recess, one side of recess is provided with first motor 17, rotating rod 18 is connected with the output end of first motor 17, the front end of rotating rod 18 is provided with connecting plate 20, the bottom wall of connecting plate 20 is provided with second motor 19, the upper wall of connecting plate 20 is provided with adjusting rod 21, adjusting rod 21 is through connecting plate 20 and is connected with the output end of second motor 19, the upper end of adjusting rod 21 is provided with auxiliary plate 26, the upper end of auxiliary plate 26 is provided with fixed plate 23, one side wall of fixed plate 23 is provided with control rod 24, mechanical claw 25 is in one end of control rod 24, the other side wall of fixed plate 23 is provided with third motor 22, control rod 24 is through fixed plate 23 and is connected with the output end of third motor 22, one side wall of control panel 1 one end is provided with fourth motor 13, moving rod 14 is through control panel 1 and is connected with the output end of fourth motor 13, the upper wall of control panel 1 rear end is provided with connecting rod 6, the upper end of connecting rod 6 is provided with placing plate 7, the bottom wall of the front end of placing plate 7 is provided with rotating rod 9, the upper wall of placing plate 7 is provided with fifth motor 8, rotating rod 9 is through placing plate 7 and is connected with the output end of fifth motor 8, the lower end of rotating rod 9 is provided with monitor 10, one side of control panel 1 is provided with control cabinet 4, the upper end of control cabinet 4 is provided with display screen 5, display screen 5, monitor 10, all above-mentioned motor are connected with control cabinet 4 signal.
[0025] In use, the monitor 10 is driven by the fifth motor 8 on the placement plate 7 through the rotating rod 9, starts to rotate to the appropriate monitoring angle to obtain a clear image of the strand twisting process, sends a command to the fourth motor 13 through the display screen 5 and the console 4, the fourth motor 13 receives the signal and outputs to drive the moving rod 14 to rotate, the control plate 1 is limited with the limiting rod 15, the sliding block 16 moves with the rotation of the moving rod 14, drives the mechanical claw 25 to move, so that the hydraulic telescopic rod 12 and the mechanical claw 25 can be accurately controlled at the required tension position of the strand twisting, when the mechanical claw 25 reaches the specified position, the operator starts the hydraulic telescopic rod 12 through the console 4 to make it lengthen or shorten, so as to adjust the height of the mechanical claw 25, at the same time, the first motor 17 drives the rotating rod 18 to rotate, drives the connecting plate 20 and the mechanical claw 25 to rotate to the appropriate up-down angle, the second motor 19 drives the auxiliary plate 26 and the fixed plate 23 to move through the adjusting rod 21, further adjusts the left-right angle position of the mechanical claw 25, after adjusting to the appropriate position and angle, the mechanical claw 25 clamps the rope, when the mechanical claw 25 clamps the rope, the third motor 22 is started, the third motor 22 drives the control rod 24 and the mechanical claw 25 to rotate, realizes the rotation action of the strand twisting, and processes the strand twisting, in the whole strand twisting process, the images in the strand twisting process are captured in real time, and these image signals are transmitted to the display screen 5 on the console 4, the operator adjusts the running state of each motor in real time according to the image through the display screen 5 on the console 4, so as to adjust the position, clamping force and rotation angle of the mechanical claw 25, and realize the accurate control of the tightness, tension and other operations in the strand twisting process.
[0026] In actual use, the stability of the whole monitoring system needs to be enhanced, in order to meet the above requirements, in the embodiment, the control plate 1 is provided with the placement box 2, and the placement box 2 is provided with anti-skid pads 3 at the four corners of the bottom wall.
[0027] In actual use, the stability and reliability of the mechanical claw 25 in clamping the steel wire rope need to be enhanced, in order to meet the above requirements, in the embodiment, the mechanical claw 25 is provided with anti-skid lines.
[0028] In actual use, it is necessary to facilitate real-time adjustment and optimization of the production process at a distance, in order to meet the above requirements, in the embodiment, the console 4 includes a remote control module.
[0029] In actual use, the control precision and production efficiency of the whole system need to be improved, in order to meet the above requirements, in the embodiment, all the above motors are servo motors.
[0030] In order to explain the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects, etc. of the present application in detail, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.
[0031] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An industrial steel wire strand laying monitoring system comprising a control panel (1), an auxiliary device and a mechanical claw (25), characterized in that: The control panel (1) is provided with a cavity, and the auxiliary device is arranged in the cavity, the auxiliary device comprises a moving rod (14), a limiting rod (15) and a sliding block (16), the moving rod (14) and the limiting rod (15) are arranged at both ends of the cavity in parallel, the sliding block (16) is matched with the cavity and is in sliding connection, the moving rod (14) penetrates one end of the sliding block (16) and is in threaded connection with the sliding block (16), the limiting rod (15) penetrates the other end of the sliding block (16) and is in sliding connection with the sliding block (16), the upper end of the sliding block (16) is provided with a supporting rod (11), the upper side wall of the control panel (1) is provided with a through hole penetrating through the cavity, the through hole is in communication with the cavity, the supporting rod (11) penetrates the through hole and is in sliding connection with the through hole, the upper end of the supporting rod (11) is provided with a hydraulic telescopic rod (12), the upper end of the hydraulic telescopic rod (12) is provided with a groove, the groove is provided with a rotating rod (18), the rotating rod (18) penetrates the groove, one side of the groove is provided with a first motor (17), the rotating rod (18) is connected with the output end of the first motor (17), the front end of the rotating rod (18) is provided with a connecting plate (20), the bottom wall of the connecting plate (20) is provided with a second motor (19), the upper side wall of the connecting plate (20) is provided with an adjusting rod (21), the adjusting rod (21) penetrates the connecting plate (20) and is connected with the output end of the second motor (19), the upper end of the adjusting rod (21) is provided with an auxiliary plate (26), the auxiliary plate (26) is provided with a fixed plate (23), one side wall of the fixed plate (23) is provided with a control rod (24), a mechanical claw (25) is arranged at one end of the control rod (24), the other side wall of the fixed plate (23) is provided with a third motor (22), the control rod (24) penetrates the fixed plate (23) and is connected with the output end of the third motor (22).
2. An industrial steel wire strand lay monitoring system according to claim 1, characterized in that: One end of the side wall of the control panel (1) is provided with a fourth motor (13), and the moving rod (14) penetrates the control panel (1) and is connected with the output end of the fourth motor (13).
3. An industrial steel wire strand lay monitoring system according to claim 2, characterized in that: The bottom wall of the control panel (1) is provided with a placing box (2), and the bottom wall of the placing box (2) is provided with anti-skid pads (3) at four corners.
4. An industrial steel wire strand laying monitoring system according to claim 3, characterized in that: The upper side wall of the control panel (1) is provided with a connecting rod (6) at the rear end, the upper end of the connecting rod (6) is provided with a placing plate (7), the front end bottom wall of the placing plate (7) is provided with a rotating rod (9), the upper side wall of the placing plate (7) is provided with a fifth motor (8), the rotating rod (9) penetrates the placing plate (7) and is connected with the output end of the fifth motor (8), and the lower end of the rotating rod (9) is provided with a monitor (10).
5. An industrial steel wire strand lay monitoring system according to claim 4, characterized in that: The control panel (1) is provided with a control console (4) on one side, the control console (4) is provided with a display screen (5) at the upper end, the display screen (5), the monitor (10) and all the above-mentioned motors are in signal connection with the control console (4).
6. An industrial steel wire strand lay monitoring system as claimed in claim 5, characterized in that: The mechanical claw (25) is provided with anti-skid lines.
7. An industrial steel wire strand laying monitoring system according to claim 6, characterized in that: The control console (4) comprises a remote control module.
8. An industrial steel wire strand laying monitoring system according to claim 7, characterized in that: All the above-mentioned motors are servo motors.