Medium particle anti-blocking ball valve
By using pressure-resistant materials and insulating coatings in the water pipes of the ball valve, and combining them with infrared sensing and an automatic impurity removal system, the clogging problem of the ball valve when handling particulate media was solved, achieving efficient operation and long service life of the equipment.
Patent Information
- Application Number
- CN202520583749.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-30
AI Technical Summary
Existing ball valves are prone to clogging when handling fluids containing particulate media, which affects the service life and usability of the equipment.
The water pipe is made of pressure-resistant material and has an isolation coating on its inner wall. Combined with an infrared sensor block and integrated module inside the pipe, it can detect the accumulation of particles and activate the discharge pipe to discharge particles. The pressure controller can adjust the water flow to prevent blockage.
It improves the equipment's pressure resistance and service life, reduces clogging, enhances the equipment's practicality and convenience, and extends the equipment's service life.
Smart Images

Figure CN223754991U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of ball valve, more specifically, especially relate to a medium particle anti -blocking ball valve. BACKGROUND
[0002] Ball valve is a kind of commonly used industrial valve, with compact structure, good sealing performance, easy operation and is widely used in petroleum, chemical industry, natural gas and other industries. It is mainly composed of valve body, valve stem, valve ball and sealing element, the valve ball is spherical, and the through hole is formed on it, and the flow of fluid is controlled by rotating the valve ball. The switching characteristics of ball valve make it small in friction during opening and closing process, and it is suitable for the control of high pressure and high wear fluid. In addition, the fluid resistance of ball valve is small, and the switch is rapid, and it is convenient to realize automatic control. Its design also allows operation under a variety of medium flow directions, including straight flow and angular flow, which makes the ball valve have high flexibility and wide applicability in pipeline system, so we propose a kind of medium particle anti-blocking ball valve. SUMMARY
[0003] In view of the defects of the prior art, the utility model provides a kind of medium particle anti-blocking ball valve to solve the problems in the background art.
[0004] To achieve the above object, the utility model is realized by the following technical scheme: a kind of medium particle anti-blocking ball valve, including valve body, the one end of the valve body is fixed with inlet and the end surface is fixedly connected with the one end of water pipe, the water pipe is fixed with one in the both ends of the valve body, and the other end of two water pipes is fixedly connected with the one end of dredging pipe and expansion pipe respectively.
[0005] Two water pipes are made of pressure-resistant material, and a layer of isolation coating is fixed on the inner wall of two water pipes.
[0006] Preferably, the connecting portion of the water pipe and the dredging pipe is fixed with an isolation filter layer, and the filter aperture of the isolation filter layer is densely arranged.
[0007] Preferably, the outer wall of the dredging pipe is fixed with a connecting pipe, the top end of the connecting pipe is fixedly connected with the outer wall shell of integrated module, and the outer wall of the dredging pipe is fixed with a foreign matter discharge pipe at the opposite position of the connecting pipe.
[0008] Preferably, the inside of the integrated module includes power module, control module, induction module, signal receiving module and connection module, the inner wall of the dredging pipe is fixed with infrared induction block, and the connecting portion of the foreign matter discharge pipe and the dredging pipe is fixed with a switch valve.
[0009] Preferably, one end of the dredging pipe is fixedly provided with one side of a connecting pressing plate, the connecting pressing plate is fixedly provided with two ends of the expansion pipe, the two connecting pressing plates are fixedly provided with a plurality of connecting screw holes and are threadedly connected with mounting screws.
[0010] Preferably, the outer wall of the valve body is fixedly provided with a mounting rod and a pressure controller, the mounting rod and the pressure controller are oppositely arranged on the valve body, one end of the mounting rod is fixedly provided with a mounting plate, and one side of the mounting plate is rotatably mounted with a control valve.
[0011] Preferably, the inside of the pressure controller comprises a servo motor, a pressure increasing device, a control module, a sensing module and a signal receiving module.
[0012] The utility model provides a medium particle prevents ball valve from blocking, has the following beneficial effects:
[0013] 1. The utility model discloses a water pipe is arranged on the outer wall of the valve body, and the two ends of the water pipe are fixedly provided with a water inlet pipe and a water outlet pipe, the water inlet pipe and the water outlet pipe of the utility model are made of pressure-resistant material, so that the pressure resistance of the two water pipes is stronger, the equipment can be applied to a wider range, and the inner wall of the water pipe is provided with an isolation coating, which is used for protecting the inner wall of the water pipe from direct contact with water, thereby prolonging the service life of the equipment.
[0014] 2. The utility model discloses a dredging pipe, the inner wall of the dredging pipe is provided with an infrared sensing block, the infrared sensing block is connected with a sensing module and a signal receiving module in an integrated module, when the particles left by the isolation filter layer in the dredging pipe are accumulated too much and reach the sensing line of the infrared sensing block, the integrated module senses the signal and starts, and through the control module, the on-off valve at the connection between the impurity discharge pipe and the dredging pipe is opened, so that the particles accumulated in the dredging pipe flow through the impurity discharge pipe and are discharged, so that the dredging pipe will not be congested, thereby improving the practicability and use effect of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a left view overall structure schematic view of the utility model;
[0016] Fig. 2 It is a right view overall structure schematic view of the utility model;
[0017] Fig. 3 It is a front view structure schematic view of the utility model;
[0018] Fig. 4 It is a rear view structure schematic view of the utility model.
[0019] In the figure: 1, valve body; 2, pressure controller; 3, water pipe; 4, expansion pipe; 5, connecting pressure plate; 6, mounting screw; 7, dredging pipe; 8, connecting pipe; 9, integrated module; 10, impurity discharge pipe; 11, mounting rod; 12, mounting plate; 13, control valve. DETAILED DESCRIPTION
[0020] The embodiments of the present application will be further described in detail below with reference to the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0021] Please refer to Figs. 1 to 4 The present application provides a technical solution: a medium particle anti-blocking ball valve, comprising a valve body 1, one end of the valve body 1 is fixedly provided with a water inlet and the end surface is fixedly connected with one end of a water pipe 3, one water pipe 3 is fixedly provided at each end of the valve body 1, and the other end of the two water pipes 3 is fixedly connected with one end of a dredging pipe 7 and an expansion pipe 4 respectively.
[0022] Both water pipes 3 are made of pressure-resistant materials, and a layer of isolation coating is fixedly provided on the inner wall of both water pipes 3.
[0023] By providing the water pipe 3, one water pipe 3 is fixedly provided at each end of the outer wall of the valve body 1, which is understood as a water inlet pipe and a water outlet pipe. The water inlet pipe and the water outlet pipe of the present application are made of pressure-resistant materials, so that the pressure resistance of the two water pipes 3 is stronger, thereby making the equipment applicable to a wider range. In addition, the inner wall of the water pipe 3 is provided with an isolation coating, which is used to protect the inner wall of the water pipe 3 from direct contact with water, thereby prolonging the service life of the equipment.
[0024] An isolation filter layer is fixedly provided at the connection between the water pipe 3 and the dredging pipe 7, and the filter aperture of the isolation filter layer is densely arranged.
[0025] By providing the isolation filter layer, the isolation filter layer provided at the connection between the water pipe 3 and the dredging pipe 7 is used to filter particulate media and impurities in water. The isolation filter layer is made of steel material, so that the equipment can be used for a longer time, thereby making the equipment not need to be replaced frequently, thereby improving the convenience and practicality of the equipment.
[0026] A connecting pipe 8 is fixedly provided on the outer wall of the dredging pipe 7, and the top end of the connecting pipe 8 is fixedly connected with the outer wall shell of an integrated module 9. An impurity discharge pipe 10 is fixedly provided on the opposite position of the connecting pipe 8 on the outer wall of the dredging pipe 7.
[0027] By setting dredging pipe 7, the inner wall of dredging pipe 7 is provided with infrared induction block, the infrared induction block is connected with the induction module and signal receiving module inside the integrated module 9, when the particles left by the isolation filter layer in the dredging pipe 7 are accumulated too much, that is, the induction line of the infrared induction block is reached, the integrated module 9 is started after sensing the signal, and the switch valve at the connection of the impurity discharge pipe 10 and the dredging pipe 7 is opened through the control module, so that the particles accumulated in the dredging pipe 7 flow through the impurity discharge pipe 10, so that the dredging pipe 7 will not appear congestion, thereby improving the practicability and use effect of the equipment.
[0028] The inside of the integrated module 9 includes power module, control module, induction module, signal receiving module and connection module, the inner wall of the dredging pipe 7 is fixedly provided with infrared induction block, and the switch valve is fixedly arranged at the connection of the impurity discharge pipe 10 and the dredging pipe 7.
[0029] One end of the dredging pipe 7 is fixedly provided with one side of the connecting pressing plate 5, the connecting pressing plate 5 is fixedly provided with two ends of the expansion pipe 4, and the two connecting pressing plates 5 are fixedly provided with a plurality of connecting screw holes and are screwed and connected with the screw rod 6 through the connecting screw holes.
[0030] The outer wall of the valve body 1 is fixedly provided with the mounting rod 11 and the pressure controller 2, and the mounting rod 11 and the pressure controller 2 are oppositely arranged on the valve body 1, one end of the mounting rod 11 is fixedly provided with the mounting plate 12, and one side of the mounting plate 12 is rotatably mounted with the control valve 13.
[0031] By setting the pressure controller 2, the control valve 13 is arranged on the mounting plate 12, and the mounting plate 12 is connected with the valve body 1 through the mounting rod 11, when the equipment is used, the pressure controller 2 can increase and reduce the pressure in the valve body 1 by rotating the control valve 13, and the effect of adjusting the water flow size is achieved by increasing and reducing the pressure, thereby improving the convenience and practicability of the equipment.
[0032] The inside of the pressure controller 2 includes a servo motor, a pressure increasing device, a control module, an induction module and a signal receiving module.
[0033] The specific use and role of the embodiment are as follows: the water pipe 3 is provided, and one water inlet pipe and one water outlet pipe are fixedly arranged at both ends of the outer wall of the valve body 1, that is, the water pipe 3 is understood as the water inlet pipe and the water outlet pipe, the water inlet pipe and the water outlet pipe of the utility model are made of a compression-resistant material, so that the compression resistance of the two water pipes 3 is stronger, and the equipment is more widely applicable, the inner wall of the water pipe 3 is provided with an isolation coating, the isolation coating is used to protect the inner wall of the water pipe 3 from being directly contacted with water, so that the service life of the equipment is prolonged, the inner wall of the dredging pipe 7 is provided with an infrared induction block, the infrared induction block is connected with an induction module and a signal receiving module in the integrated module 9, when the particles and the like left by the isolation filter layer in the dredging pipe 7 are accumulated too much and reach the induction line of the infrared induction block, the integrated module 9 is started after the signal is sensed, and the switch valve at the connection position of the impurity discharge pipe 10 and the dredging pipe 7 is opened through the control module, so that the particles accumulated in the dredging pipe 7 flow through the impurity discharge pipe 10 and are discharged, so that the dredging pipe 7 is not blocked, the isolation filter layer arranged at the connection position of the water pipe 3 and the dredging pipe 7 is used to filter the particle medium and impurities in the water, the isolation filter layer is made of steel material, so that the equipment can be used for a longer time, and the equipment does not need to be frequently replaced, the control valve 13 is arranged on the mounting plate 12, and the mounting plate 12 is connected with the valve body 1 through the mounting rod 11, when the equipment is used, the control valve 13 is rotated to drive the pressure controller 2 to increase and decrease the pressure in the valve body 1, and the size of the water flow is adjusted through the increasing and decreasing pressure, so that the convenience and the practicability of the equipment are improved.
[0034] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A media particle trap ball valve comprising a valve body (1), characterized in that: One end of the valve body (1) is fixedly provided with a water inlet and the end surface is fixedly connected with one end of a water pipe (3), one end of the water pipe (3) is fixedly provided with one end of a dredging pipe (7) and an expansion pipe (4), respectively, Both the water pipes (3) are made of pressure-resistant materials, and both the inner walls of the water pipes (3) are fixedly provided with an isolation coating.
2. A ball valve for preventing the blocking of media particles according to claim 1, characterized in that: The connection between the water pipe (3) and the dredging pipe (7) is fixedly provided with an isolation filter layer, and the filter aperture of the isolation filter layer is densely arranged.
3. A ball valve for preventing the blocking of media particles according to claim 2, characterized in that: The outer wall of the dredging pipe (7) is fixedly provided with a connecting pipe (8), and the top end of the connecting pipe (8) is fixedly connected with the outer wall shell of an integrated module (9), and the outer wall of the dredging pipe (7) is fixedly provided with a scavenging pipe (10) at the opposite position of the connecting pipe (8).
4. A ball valve for preventing the blocking of media particles according to claim 3, characterized in that: The integrated module (9) includes a power module, a control module, a sensing module, a signal receiving module and a connection module, the inner wall of the dredging pipe (7) is fixedly provided with an infrared sensing block, and the connection between the scavenging pipe (10) and the dredging pipe (7) is fixedly provided with a switch valve.
5. The media particle anti-jamming ball valve of claim 1, wherein: One end of the dredging pipe (7) is fixedly provided with one side of a connecting pressure plate (5), the connecting pressure plate (5) is fixedly provided with two, and the other end is fixedly connected with the expansion pipe (4), both the connecting pressure plates (5) are fixedly provided with a plurality of connecting screw holes, and the threaded connecting installation screw rods (6) are connected through the connecting screw holes.
6. A media particle anti-jamming ball valve as defined in claim 1, wherein: The outer wall of the valve body (1) is fixedly provided with an installation rod (11) and a pressure controller (2), and the installation rod (11) and the pressure controller (2) are oppositely arranged on the valve body (1), one end of the installation rod (11) is fixedly provided with an installation plate (12), and one side of the installation plate (12) is rotatably installed with a control valve (13).
7. A media particle anti-jamming ball valve as defined in claim 6, wherein: The inside of the pressure controller (2) includes a servo motor, a pressure increasing device, a control module, a sensing module and a signal receiving module.