Cylindrical battery helium detector
By designing a cylindrical battery helium detector and utilizing the collaborative work of multiple mechanisms, efficient testing of the sealing performance of cylindrical batteries has been achieved, solving the problem of battery sealing testing and ensuring battery safety.
Patent Information
- Application Number
- CN202422916559.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing technologies are insufficient for efficiently testing the sealing performance of cylindrical batteries, which may lead to leakage of electrolyte or water vapor during battery use, affecting the insulation performance of the electrochemical system and even causing safety hazards.
A cylindrical battery helium detector was designed, comprising a machine base, a feeding and conveying mechanism, a barcode scanning and transfer device, a transfer and unloading dual-head conveying mechanism, a barcode scanning NG temporary storage pull belt, one or more cylindrical battery helium detection sealing devices, a helium detection vacuuming mechanism, and a helium detection mechanism. The sealing performance of cylindrical batteries is achieved through the coordinated operation of these mechanisms.
It enables efficient and balanced production capacity sealing testing of cylindrical batteries, ensuring battery safety performance and preventing substandard products from entering the usage stage.
Smart Images

Figure CN223756255U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cylindrical battery manufacturing equipment technical field, especially relates to a cylindrical battery helium detection machine. BACKGROUND
[0002] The primary battery (referred to as cylindrical battery hereinafter) of cylindrical lithium battery is a sealed container containing anode and anolyte. The poor sealing of the battery will cause the battery to leak electrolyte during use, and more seriously, water vapor will penetrate into the electrolyte, which will destroy the insulation performance of the internal electrochemical system of the battery. A small amount of water will cause an abnormal large current during the charging process of the battery, causing abnormal heating, explosion and combustion. The sealing of the battery is related to the safety of the battery and the device using the battery, such as electric vehicles.
[0003] The industry uses helium as a tracer gas for leak detection. The helium is first filled and sealed in the cylindrical battery. When detecting, the cylindrical battery is placed in a sealed cavity and vacuumed by a vacuum pump to form a vacuum cavity. The pressure difference between the inside and outside of the cylindrical battery is formed, and the helium leaks from the possible leak welding, cracks, pores, slag and other places from the inside to the outside. The vacuum pump extracts the vacuum gas in the vacuum cavity that may contain the leaked helium to the helium detector. After a certain period of time, when the speed of the helium extracted from the vacuum cavity by the detection pump to the helium detector is equal to the speed of the helium leaked from the battery to the vacuum cavity, that is, when the detected helium and the leaked helium are balanced, the flow rate of the helium detected per unit time is the helium leakage rate of the cylindrical battery. The sealing of the battery is detected by helium, which is called helium detection.
[0004] The leakage of the sealed container is absolute, and the non-leakage is relative. The qualified standard of the air tightness of the cylindrical battery is that the helium leakage rate is greater than or equal to 9.9*10- 7 Pa·m3 / s at 23 DEG C, and it is judged as unqualified. According to this standard, the unqualified products are detected and removed, so as to ensure that the sealing performance of the battery entering the use is qualified, thereby ensuring the safety performance of the battery entering the use.
[0005] The requirements for the helium detection of the cylindrical battery are:
[0006] (1) The air pressure in the sealed cavity reaches ≦20Pa after 2s of vacuum extraction.
[0007] (2) The air tightness of the vacuum cavity: after the air pressure reaches ≦20Pa, the air pressure rises ≦1Pa / s.
[0008] Therefore, we develop a cylindrical battery helium detection machine to detect the sealing of the cylindrical battery. Utility model content
[0009] The utility model discloses a cylindrical battery helium detection machine for detecting the sealing of the cylindrical battery, which comprises:
[0010] A machine table,
[0011] The upper feeding and carrying mechanism is fixed on the right front corner of the machine table in the left-right direction, and is used for carrying the cylindrical battery to be helium detected from the external feeding mechanism;
[0012] The code scanning and moving device is fixed on the right side of the machine table in the front-rear direction, and is used for moving the cylindrical battery carried by the upper feeding and carrying mechanism and scanning the code;
[0013] The transfer and discharging double-end carrying mechanism is fixed on the middle part of the machine table in the left-right direction, and is used for transferring one or more cylindrical batteries scanned by the code scanning and moving device for helium detection, and carrying one or more cylindrical batteries determined to be OK after helium detection to the external discharging mechanism;
[0014] The code scanning NG temporary storage pull belt is fixed on the right side of the machine table in the front-rear direction, and is located beside the code scanning and moving device, and is connected with the transfer and discharging double-end carrying mechanism and located below the transfer and discharging double-end carrying mechanism, and is used for receiving and temporarily storing the cylindrical battery determined to be NG by scanning code and carried by the transfer and discharging double-end carrying mechanism;
[0015] The one or more cylindrical battery helium detection sealing devices are fixed on the middle part of the machine table in the front-rear direction and side by side, and are located below the transfer and discharging double-end carrying mechanism, each of the one or more cylindrical battery helium detection sealing devices comprises a cavity mechanism, a cavity cover mechanism and a cavity cover cleaning mechanism, the cavity mechanism is moved below the cavity cover mechanism to cover and form one or more sealing cavities, and each of the one or more cylindrical battery helium detection sealing devices is used for simultaneously carrying out helium detection on one or more cylindrical batteries determined to be OK by scanning code and carried by the transfer and discharging double-end carrying mechanism; the cavity cover cleaning mechanism is moved below the cavity cover mechanism to cover the cavity cover part of the sealing cavity of the cavity cover mechanism for cleaning.
[0016] The helium detection vacuum pumping mechanism is fixed on the left side of the machine table, and is connected with the one or more cylindrical battery helium detection sealing devices, and is used for simultaneously pumping vacuum on each of the one or more sealing cavities of the one or more cylindrical battery helium detection sealing devices;
[0017] The helium detection mechanism is fixed on the left side of the machine table, and is connected with the one or more cylindrical battery helium detection sealing devices, and is used for simultaneously pumping air on each of the one or more sealing cavities of the one or more cylindrical battery helium detection sealing devices to carry out helium detection;
[0018] The helium detection NG temporary storage pull belt is fixed on the left side of the machine table in the front-rear direction, and is connected with the transfer and discharging double-end carrying mechanism and located below the transfer and discharging double-end carrying mechanism, and is used for receiving and temporarily storing the cylindrical battery determined to be NG by helium detection and carried by the transfer and discharging double-end carrying mechanism.
[0019] The beneficial effects of the cylindrical battery helium detection machine are as follows: the transfer and discharging double-end conveying mechanism can transfer one or more cylindrical batteries scanned by the scanning and moving device each time and convey one or more cylindrical batteries determined as OK by helium detection to the external discharging mechanism; the cavity mechanism of the one or more cylindrical battery helium detection sealing devices moves under the cavity cover mechanism to cover and form one or more sealing cavities, for simultaneously performing helium detection on one or more cylindrical batteries determined as OK by scanning and moving by the transfer and discharging double-end conveying mechanism, the cavity cover cleaning mechanism moves under the cavity cover mechanism to cover the cavity cover part of the sealing cavity of the cavity cover cleaning mechanism; the helium detection vacuum pumping mechanism can simultaneously pump vacuum on each of the one or more sealing cavities of the one or more cylindrical battery helium detection sealing devices; the helium detection mechanism can simultaneously perform helium detection on each of the one or more sealing cavities of the one or more cylindrical battery helium detection sealing devices that meet the required vacuum degree, and each mechanism of the cylindrical battery helium detection machine can balance the production capacity to perform work. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 Layout of the cylindrical battery helium detection machine;
[0021] Figure 2 Structure diagram of the cylindrical battery scanning and moving device;
[0022] Figure 3 Structure diagram of the cylindrical battery rotating carrier;
[0023] Figure 4 Structure diagram of the cylindrical battery helium detection sealing device;
[0024] Figure 5 Structure diagram of the cavity mechanism;
[0025] Figure 6 Structure diagram of the cavity cover mechanism;
[0026] Figure 7 Top view structure diagram of the cavity cover assembly;
[0027] Figure 8 Bottom view structure diagram of the cavity cover assembly;
[0028] Figure 9 Structure diagram of the cavity cover cleaning mechanism;
[0029] Figure 10 Structure diagram of the cylindrical battery helium detection vacuum pumping mechanism and the helium detection mechanism.
[0030] Explanation of reference signs:
[0031] 10, cylindrical battery;
[0032] 100, machine table;
[0033] 200, feeding and conveying mechanism;
[0034] 300, code scanning and transferring device; 310, transferring mechanism; 311, transferring base; 312, transferring slide group; 313, transferring driver; 314, rotating carrier; 3141, rotating carrier support; 3142, rotating driver; 3143, rotating transmission system; 3144, carrier; 3145, material sensing; 320, code scanning mechanism;
[0035] 400, transfer and unloading double-end carrying mechanism;
[0036] 500, code scanning NG temporary storage pull belt;
[0037] 600, cylindrical battery helium detection sealing device;
[0038] 610, linear module;
[0039] 620, cavity mechanism; 621, cavity support; 6211, cavity support bottom plate; 6212, cavity support column; 6213, cavity support top plate; 622, cavity sliding sleeve; 623, cavity lifting driver; 624, cavity sliding plate; 625, cavity; 6251, cavity body; 6252, cavity cylindrical battery cavity; 6253, cavity sealing ring groove; 626, cavity sealing ring; 627, cylindrical battery pair of radiation sensors;
[0040] 630, cavity cover mechanism; 631, cavity cover support; 6311, cavity cover support bottom plate; 6312, cavity cover support column; 6313, cavity cover support top plate; 632, cavity cover assembly; 6321, cavity cover; 63211, cavity cover cylindrical battery cavity; 6322, cavity cover gate valve; 6323, cavity cover pipeline; 6324, vacuum pumping gate valve; 63241, cavity cover vacuum pumping pipeline interface; 6325, helium detection gate valve; 63251, cavity cover helium detection pipeline interface; 6326, cleaning gate valve; 63261, cleaning pipeline interface; 6327, vacuum gauge; 6328, emptying gate valve; 6329, silencer;
[0041] 640, cavity cover cleaning mechanism; 641, cavity cover cleaning support; 6411, cavity cover cleaning support bottom plate; 6412, cavity cover cleaning support column; 6413, cavity cover cleaning support top plate; 642, cavity cover cleaning sliding sleeve; 643, cavity cover cleaning sliding rod; 644, cavity cover cleaning lifting driver; 645, cavity cover cleaning sliding plate; 646, cavity cover cleaning box; 647, cavity cover cleaning exhaust pipe; 648, cavity cover cleaning electric brush; 649, cavity cover cleaning gas joint;
[0042] 650, loading and unloading position; 660, detection position;
[0043] 700, helium detection vacuum pumping mechanism; 710, helium detection vacuum pumping pump; 720, helium detection vacuum pumping pipeline; 721, helium detection vacuum pumping pipeline interface;
[0044] 800, helium detection mechanism; 810, helium detection pump; 820, helium detection instrument; 830, helium detection pipeline; 831, helium detection pipeline interface;
[0045] 900, helium detection NG temporary storage pull belt. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical scheme and advantages of the utility model more clear, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.
[0047] In the description of the utility model, it should be pointed out that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model; The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; It can be directly connected, or indirectly connected through an intermediate medium, or the communication between two components. For ordinary skilled in the art, the specific meaning of the terms in the utility model can be understood according to the specific circumstances.
[0048] Referring to Figure 1 The embodiment provides a cylindrical battery helium detection machine for sealing detection of cylindrical batteries, which comprises:
[0049] The machine table 100,
[0050] The feeding and carrying mechanism 200 is fixed to the right front corner of the machine table 100, and is used for carrying four cylindrical batteries 10 to be detected by helium from the external feeding mechanism each time;
[0051] The code scanning and moving device 300 is fixed to the right side of the machine table 100, and is used for moving and carrying the four cylindrical batteries 10 carried by the feeding and carrying mechanism 200 and scanning the code at the same time.
[0052] The transfer and unloading double-end carrying mechanism 400 is fixed on the middle part of the machine table 100 in left and right directions, is connected with the code scanning and moving device 300, is used for transferring each four cylindrical batteries 10 after code scanning by the code scanning and moving device 300 for helium detection, and carrying each four cylindrical batteries 10 judged as OK by helium detection to the external unloading mechanism;
[0053] The code scanning NG temporary storage pull belt 500 is fixed on the right side of the machine table 100 in front and back directions, is located beside the code scanning and moving device 300, is connected with the transfer and unloading double-end carrying mechanism 400 and is located below the transfer and unloading double-end carrying mechanism 400, is used for receiving and temporarily storing the cylindrical batteries 10 judged as NG by code scanning and carried by the transfer and unloading double-end carrying mechanism 400;
[0054] The three cylindrical battery helium detection sealing devices 600 are fixed on the middle part of the machine table 100 in front and back directions and side by side, are located below the transfer and unloading double-end carrying mechanism 400, each of the three cylindrical battery helium detection sealing devices 600 includes a cavity mechanism 620, a cavity cover mechanism 630 and a cavity cover cleaning mechanism 640, the cavity mechanism 620 is moved below the cavity cover mechanism 630 to be covered to form four sealed cavities, each of which receives four cylindrical batteries 10 judged as OK by code scanning and carried by the transfer and unloading double-end carrying mechanism 400 to simultaneously perform helium detection; the cavity cover cleaning mechanism 640 is moved below the cavity cover mechanism 630 to be covered to clean the cavity cover part of the sealed cavity of the cavity cover mechanism 630.
[0055] The helium detection vacuum pumping mechanism 700 is fixed on the left side of the machine table 100, is connected with the three cylindrical battery helium detection sealing devices 600, and is used for simultaneously pumping vacuum to each four sealed cavities of the three cylindrical battery helium detection sealing devices 600;
[0056] The helium detection mechanism 800 is fixed on the left side of the machine table 100 and is located at the rear, is connected with the three cylindrical battery helium detection sealing devices 600, and is used for simultaneously performing helium detection on each four sealed cavities of the three cylindrical battery helium detection sealing devices 600 whose vacuum degree reaches the requirement and discharges air;
[0057] The helium detection NG temporary storage pull belt 900 is fixed on the left side of the machine table 100 in front and back directions and is located at the front, is connected with the transfer and unloading double-end carrying mechanism 400 and is located below the transfer and unloading double-end carrying mechanism 400, is used for receiving and temporarily storing the cylindrical batteries 10 judged as NG by helium detection and carried by the transfer and unloading double-end carrying mechanism 400.
[0058] The transfer and unloading double-end carrying mechanism 400 can transfer each four cylindrical batteries scanned by the code scanning and moving device 300 and carry each four cylindrical batteries determined as OK by helium detection to the external unloading mechanism after helium detection; the cavity mechanism 620 of the three cylindrical battery helium detection and sealing device 600 moves to the cavity cover mechanism 630 to cover and form four sealing cavities, so that the four cylindrical batteries determined as OK by scanning are simultaneously subjected to helium detection, and the cavity cover cleaning mechanism 640 moves to the cavity cover mechanism 630 to cover the cavity cover part of the sealing cavity of the cleaning cavity cover mechanism 630; the helium detection vacuum pumping mechanism 700 can simultaneously pump vacuum to each four sealing cavities of the three cylindrical battery helium detection and sealing device 600; the helium detection mechanism 800 can simultaneously perform helium detection on each four sealing cavities of the three cylindrical battery helium detection and sealing device 600 that meet the required vacuum degree, and each mechanism can balance the production capacity to work.
[0059] Further, referring to Figure 2 and Figure 3 , the code scanning and moving device 300 includes a moving mechanism 310 and four code scanning mechanisms 320, the moving mechanism 310 is fixed front and back on the rightmost side of the machine table 100, and the four code scanning mechanisms 320 are fixed forward on the rightmost side of the machine table 100 and are aligned with the moving mechanism 310.
[0060] The moving mechanism 310 includes a moving base 311, a moving slide group 312, a moving driver 313, and a rotating carrier 314, the moving base 311 is fixed front and back on the rightmost side of the machine table 100, the slide rail of the moving slide group 312 and the moving driver 313 are fixed front and back on the moving base 311, and the rotating carrier 314 is fixed on the sliding block of the moving slide group 312 and the output end of the moving driver 313; the moving driver 313 is used to drive the rotating carrier 314 to move along the slide rail of the moving slide group 312 to move the four cylindrical batteries 10 and approach the four code scanning mechanisms 320, and the four code scanning mechanisms 320 simultaneously scan the two-dimensional codes on the waists of the corresponding four cylindrical batteries 10.
[0061] The rotating carrier 314 includes a rotating carrier support 3141, a rotating driver 3142, a rotating transmission system 3143, four carriers 3144, and four material sensors 3145, the rotating carrier support 3141 is fixed on the sliding block of the moving slide group 312 and the output end of the moving driver 313, the rotating driver 3142 is fixed upward below the rotating carrier support 3141, the rotating transmission system 3143 is arranged between the output end of the rotating driver 3142 and the four carriers 3144, and the four material sensors 3145 are respectively located on the four carriers 3144 and face the cylindrical batteries 10 contained in the carriers 3144 for detecting the cylindrical batteries 10; the rotating driver 3142 is used to drive the four carriers 3144 to rotate to allow the four code scanning mechanisms 320 to simultaneously scan the two-dimensional codes on the waists of the corresponding four cylindrical batteries 10.
[0062] Further, referring to Figure 4 , the cylindrical battery helium detection sealing device 600 comprises:
[0063] A linear module 610 is horizontally fixed on the machine table 100, the right end is set as the feeding and discharging position 650, and the left end is set as the detection position 660. The output end of the linear module 610 can move linearly between the feeding and discharging position 650 and the detection position 660.
[0064] A cavity mechanism 620 is fixed on the output end of the linear module 610.
[0065] A cavity cover mechanism 630 is fixed on the machine table 100, located at the detection position 660 and above the cavity mechanism 620.
[0066] A cavity cover cleaning mechanism 640 is fixed on the output end of the linear module 610, located beside the cavity cover mechanism 630, and the center line of the cavity cover cleaning mechanism 640 coincides with the center line of the cavity cover mechanism 630 in the linear direction of the output end of the linear module 610.
[0067] The linear module 610 moves the cavity mechanism 620 under the cavity cover mechanism 630 to cover and form four sealing cavities for four cylindrical batteries 10 to simultaneously perform helium detection. The linear module 610 moves the cavity cover cleaning mechanism 640 under the cavity cover mechanism 630 to cover and form a sealing cavity for the cavity cover part of the cavity cover mechanism 630 for cleaning.
[0068] Further, referring to Figure 5 , the cavity mechanism 620 comprises a cavity support 621, four cavity sliding sleeves 622, a cavity lifting driver 623, a cavity sliding plate 624, a cavity 625, four cavity sealing rings 626, and four pairs of cylindrical battery pair-infrared sensors 627.
[0069] The cavity support 621 comprises a cavity support bottom plate 6211, four cavity support columns 6212 and a cavity support top plate 6213. The cavity support bottom plate 6211 is fixed on the output end of the linear module 610. The four cavity support columns 6212 are fixed on the four corners of the cavity support bottom plate 6211. The cavity support top plate 6213 is fixed on the top of the four cavity support columns 6212. The cavity support top plate 6213 is a frame with a hollowed middle part. Four cavity sleeves 622 are respectively sleeved on the four cavity support columns 6212. A cavity lifting driver 623 is fixed on the cavity support bottom plate 6211. A cavity sliding plate 624 is fixed on the four cavity sleeves 622 and the output end of the cavity lifting driver 623. The cavity 625 comprises a cavity body 6251, four cavity cylindrical battery cavities 6252 and four cavity sealing ring grooves 6253. The cavity body 6251 is fixed on the cavity sliding plate 624 and located in the hollowed middle part of the cavity support top plate 6213. The cavity body 6251 has four cavity cylindrical battery cavities 6252 arranged side by side and upward. Each cavity cylindrical battery cavity 6252 is surrounded by a cavity sealing ring groove 6253. Four cavity sealing rings 626 are respectively located in the cavity sealing ring grooves 6253 of the four cavity cylindrical battery cavities 6252. Four pairs of cylindrical battery opposite-injection sensors 627 are respectively arranged and fixed on the frame edges of the cavity support top plate 6213 and respectively located on the two sides of the four cavity cylindrical battery cavities 6252 to respectively face one cylindrical battery 10 in each of the four cavity cylindrical battery cavities 6252. The cavity lifting driver 623 is used to drive the cavity sliding plate 624 to ascend along the cavity support columns 6212 with the cavity 625 to be combined with the cavity cover mechanism 630 to form four sealed cavities for the cylindrical batteries 10 to simultaneously perform helium detection.
[0070] Further, referring to Figure 6 , the cavity cover mechanism 630 comprises a cavity cover support 631 and a cavity cover assembly 632. The cavity cover support 631 comprises a cavity cover support bottom plate 6311, four cavity cover support columns 6312 and a cavity cover support top plate 6313. The cavity cover support bottom plate 6311 is fixed on the machine table 100 and located at the detection position 660. The four cavity cover support columns 6312 are fixed on the four corners of the cavity cover support bottom plate 6311. The cavity cover support top plate 6313 is fixed on the top of the four cavity cover support columns 6312. The cavity cover support top plate 6313 is a frame with a hollowed middle part. The cavity cover assembly 632 passes through the hollowed middle part of the cavity cover support top plate 6313 and is fixed on the frame of the cavity cover support top plate 6313. The heights and spans of the four cavity cover support columns 6312 match those of the four cavity support columns 6212, so that the linear module 610 can move the cavity mechanism 620 to the cavity cover mechanism 630 to be combined to form four sealed cavities for the four cylindrical batteries 10 to simultaneously perform helium detection.
[0071] Further, referring to Figure 7 andFigure 8 The cavity cover assembly 632 comprises a cavity cover 6321, four cavity cover gate valves 6322, a cavity cover pipeline 6323, a vacuumizing gate valve 6324, a helium detection gate valve 6325, a cleaning gate valve 6326, a vacuum gauge 6327, an evacuation gate valve 6328, and a muffler 6329. The cavity cover 6321 is fixed on the cavity cover support top plate 6313. The cavity cover 6321 is provided with four cavity cover cylindrical battery cavities 63211 in the middle, which are aligned with the four cavity body cylindrical battery cavities 6252 in the middle of the cavity body 6251. The four cavity cover cylindrical battery cavities 63211 can be simultaneously covered with the four cavity body cylindrical battery cavities 6252 to form four sealed cavities for the helium detection of four cylindrical batteries 10. The four cavity cover gate valves 6322 are fixed on the cavity cover 6321 in parallel and are communicated with the four cavity cover cylindrical battery cavities 63211. The cavity cover pipeline 6323 is communicated with the four cavity cover gate valves 6322. The vacuumizing gate valve 6324, the helium detection gate valve 6325, the cleaning gate valve 6326, the vacuum gauge 6327, and the evacuation gate valve 6328 are communicated with the cavity cover pipeline 6323 for detecting the vacuum degree in the four sealed cavities. The muffler 6329 is communicated with the other interface of the evacuation gate valve 6328 for connecting the four sealed cavities to the atmosphere. The other interface of the vacuumizing gate valve 6324 is provided with a cavity cover vacuumizing pipeline interface 63241 for vacuumizing the sealed cavities. The other interface of the helium detection gate valve 6325 is provided with a cavity cover helium detection pipeline interface 63251 for helium detection of the sealed cavities. The other interface of the cleaning gate valve 6326 is provided with a cleaning pipeline interface 63261 for introducing cleaning gas into the sealed cavities to clean the possible leaked helium.
[0072] Further, referring to Figure 9The cavity cover cleaning mechanism 640 comprises a cavity cover cleaning support 641, four cavity cover cleaning sliding sleeves 642, four cavity cover cleaning sliding rods 643, a cavity cover cleaning lifting driver 644, a cavity cover cleaning sliding plate 645, a cavity cover cleaning box 646, four cavity cover cleaning exhaust pipes 647, four cavity cover cleaning electric brushes 648 and a cavity cover cleaning gas joint 649. The cavity cover cleaning support 641 comprises a cavity cover cleaning support bottom plate 6411, four cavity cover cleaning support stand columns 6412 and a cavity cover cleaning support top plate 6413. The cavity cover cleaning support bottom plate 6411 is fixed on the output end of the linear module 610 and located beside the cavity cover mechanism 630. The four cavity cover cleaning support stand columns 6412 are fixed on the four corners of the cavity cover cleaning support bottom plate 6411. The cavity cover cleaning support top plate 6413 is fixed on the top of the four cavity cover cleaning support stand columns 6412. The four cavity cover cleaning sliding sleeves 642 are fixed on the four corners of the cavity cover cleaning support top plate 6413. The four cavity cover cleaning sliding rods 643 are respectively sleeved in the four cavity cover cleaning sliding sleeves 642. The cavity cover cleaning lifting driver 644 is vertically fixed upwards on the cavity cover cleaning support top plate 6413. The cavity cover cleaning sliding plate 645 is fixed on the top of the four cavity cover cleaning sliding rods 643 and the output end of the cavity cover cleaning lifting driver 644. The cavity cover cleaning box 646 is fixed on the cavity cover cleaning sliding plate 645. The four cavity cover cleaning exhaust pipes 647 are fixed in a side-by-side manner with the opening upwards on the top middle part of the cavity cover cleaning box 646, and the number of the four cavity cover cylindrical battery cavities 63211 in the middle part of the cavity cover 6321 is the same as that of the four cavity cover cleaning exhaust pipes 647 and can be aligned. The four cavity cover cleaning electric brushes 648 are fixed in the cavity cover cleaning box 646. The brush heads of the four cavity cover cleaning electric brushes 648 respectively extend out of the opening ends of the four cavity cover cleaning exhaust pipes 647. The cavity cover cleaning gas joint 649 is fixed outside the cavity cover cleaning box 646 and communicates with the four cavity cover cleaning exhaust pipes 647. The height and span of the four cavity cover cleaning support stand columns 6412 match those of the four cavity cover support stand columns 6312, so that the linear module 610 can move to the cavity cover mechanism 630 with the cavity cover cleaning mechanism 640. The cavity cover cleaning lifting driver 644 is used to drive the cavity cover cleaning sliding plate 645 to lift the cavity cover cleaning box 646 together with the four cavity cover cleaning electric brushes 648 along the cavity cover cleaning sliding sleeves 642, so that the brush heads of the four cavity cover cleaning electric brushes 648 respectively enter the four cavity cover cylindrical battery cavities 63211 and simultaneously brush the four cavity cover cylindrical battery cavities 63211. At the same time, the opening ends of the four cavity cover cleaning exhaust pipes 647 also respectively enter the four cavity cover cylindrical battery cavities 63211 to exhaust and discharge the brushed dust and possible helium gas.
[0073] Further, referring to Figure 10The helium leak detection and evacuation mechanism 700 comprises a helium leak detection and evacuation pump 710 and a helium leak detection and evacuation pipeline 720, the helium leak detection and evacuation pump 710 is fixed on the base on the left side of the machine table 100, one end of the helium leak detection and evacuation pipeline 720 is communicated with the helium leak detection and evacuation pump 710, the other end of the helium leak detection and evacuation pipeline 720 is provided with a helium leak detection and evacuation pipeline interface 721, the helium leak detection and evacuation pipeline interface 721 is connected with the other cavity cover helium leak detection and evacuation pipeline interface 63241 of the evacuation flashboard valve 6324 of the four cavity cover assemblies 632, and the helium leak detection and evacuation pump 710 simultaneously evacuates the four sealing cavities of the three cylindrical battery helium leak detection and sealing devices 600 through the helium leak detection and evacuation pipeline 720.
[0074] Further, referring to Figure 10 The helium leak detection mechanism 800 comprises a helium leak detection pump 810, a helium leak detector 820 and a helium leak detection pipeline 830, the helium leak detection pump 810 is fixed on the base on the left side of the machine table 100, the helium leak detector 820 is fixed on the panel on the left side of the machine table 100 and is communicated with the helium leak detection pump 810, one end of the helium leak detection pipeline 830 is communicated with the helium leak detector 820, the other end of the helium leak detection pipeline 830 is provided with a helium leak detection pipeline interface 831, the helium leak detection pipeline interface 831 is connected with the other cavity cover helium leak detection pipeline interface 63251 of the helium leak detection flashboard valve 6325 of the four cavity cover assemblies 632, and the helium leak detection pump 810 simultaneously evacuates the four sealing cavities of the three cylindrical battery helium leak detection and sealing devices 600 to the helium leak detector 820 through the helium leak detection pipeline 720 to perform helium leak detection.
[0075] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A cylindrical battery helium detector for performing sealing tests on cylindrical batteries, characterized in that, It includes: Machine table (100), Feeding and carrying mechanism (200), which is fixed on the right front corner of the machine table (100) and is used to carry the cylindrical battery (10) to be helium detected from the external feeding mechanism; Code scanning and moving device (300), which is fixed on the right side of the machine table (100) and is used to scan the code and move the cylindrical battery (10) carried by the feeding and carrying mechanism (200); Transfer and unloading double-end carrying mechanism (400), which is fixed on the middle of the machine table (100) and is used to transfer one or more cylindrical batteries (10) after code scanning for helium detection and carry one or more cylindrical batteries (10) judged as OK after helium detection to the external unloading mechanism; Code scanning NG temporary storage pull belt (500), which is fixed on the right side of the machine table (100) and is used to receive and temporarily store the cylindrical battery (10) judged as NG by the transfer and unloading double-end carrying mechanism (400); One or more cylindrical battery helium detection sealing devices (600), which are fixed on the middle of the machine table (100) and are used to receive one or more cylindrical batteries (10) judged as OK by the transfer and unloading double-end carrying mechanism (400) for helium detection at the same time; Helium detection vacuum pumping mechanism (700), which is fixed on the left side of the machine table (100) and is connected with one or more cylindrical battery helium detection sealing devices (600) for simultaneously pumping vacuum to one or more sealing cavities of the cylindrical battery helium detection sealing device (600); Helium detection mechanism (800), which is fixed on the left side of the machine table (100) and is connected with one or more cylindrical battery helium detection sealing devices (600) for helium detection by pumping air to the sealing cavity with required vacuum degree of the cylindrical battery helium detection sealing device (600); Helium detection NG temporary storage pull belt (900), which is fixed on the left side of the machine table (100) and is used to receive and temporarily store the cylindrical battery (10) judged as NG by the transfer and unloading double-end carrying mechanism (400).
2. The cylindrical battery helium leak detector according to claim 1, wherein The code scanning transfer device (300) comprises a transfer mechanism (310) and one or more code scanning mechanisms (320). The transfer mechanism (310) is fixed on the rightmost side of the machine table (100) in the front-rear direction. One or more code scanning mechanisms (320) are fixed on the rightmost side of the machine table (100) in the front direction, and are aligned with the transfer mechanism (310). The transfer mechanism (310) comprises a transfer base (311), a transfer sliding group (312), a transfer driver (313), and a rotating carrier (314). The transfer base (311) is fixed on the rightmost side of the machine table (100) in the front-rear direction. The sliding rail of the transfer sliding group (312) and the transfer driver (313) are fixed on the transfer base (311) in the front-rear direction. The rotating carrier (314) is fixed on the sliding block of the transfer sliding group (312) and the output end of the transfer driver (313). The transfer driver (313) is used to drive the rotating carrier (314) to move along the sliding rail of the transfer sliding group (312) to transfer one or more cylindrical batteries (10) and approach one or more code scanning mechanisms (320). One or more code scanning mechanisms (320) simultaneously scan the two-dimensional code on the waist of the corresponding one or more cylindrical batteries (10). The rotating carrier (314) comprises a rotating carrier support (3141), a rotating driver (3142), a rotating transmission system (3143), one or more carriers (3144), and one or more material sensors (3145). The rotating carrier support (3141) is fixed on the sliding block of the transfer sliding group (312) and the output end of the transfer driver (313). The rotating driver (3142) is fixed upward below the rotating carrier support (3141). The rotating transmission system (3143) is arranged between the output end of the rotating driver (3142) and one or more carriers (3144). One or more material sensors (3145) are respectively located on one or more carriers (3144) and face the cylindrical batteries (10) contained in the carriers (3144) to detect the cylindrical batteries (10). The rotating driver (3142) is used to drive one or more carriers (3144) to rotate to provide one or more code scanning mechanisms (320) to simultaneously scan the two-dimensional code on the waist of the corresponding one or more cylindrical batteries (10).
3. The cylindrical battery helium leak detector of claim 1, wherein, The cylindrical battery helium detection sealing device (600) comprises: A linear module (610) is horizontally fixed on the machine table (100), with the right end being an upper and lower loading position (650) and the left end being a detection position (660). The output end of the linear module (610) can move linearly between the upper and lower loading position (650) and the detection position (660). A cavity mechanism (620) is fixed on the output end of the linear module (610). A cavity cover mechanism (630) is fixed on the machine table (100), located above the detection position (660) and above the cavity mechanism (620). A cavity cover cleaning mechanism (640) is fixed on the output end of the linear module (610) and located beside the cavity cover mechanism (630). The center line of the cavity cover cleaning mechanism (630) coincides with the center line of the cavity cover mechanism (630) in the linear direction of the output end of the linear module (610). The linear module (610) moves with the cavity mechanism (620) to the cavity cover mechanism (630) to cover and form one or more sealed cavities for simultaneously performing helium detection on one or more cylindrical batteries (10). The linear module (610) moves with the cavity cover cleaning mechanism (640) to the cavity cover mechanism (630) to cover and clean the cavity cover part of the sealed cavity of the cavity cover mechanism (630).
4. The cylindrical battery helium leak detector of claim 3, wherein, The cavity mechanism (620) includes a cavity support (621), four cavity sliding sleeves (622), a cavity lifting driver (623), a cavity sliding plate (624), a cavity (625), one or more cavity sealing rings (626), and one or more pairs of cylindrical battery pair radiation sensors (627). The cavity support (621) comprises a cavity support bottom plate (6211), four cavity support columns (6212) and a cavity support top plate (6213), the cavity support bottom plate (6211) is fixed on the output end of the linear module (610); four cavity support columns (6212) are fixed on the four corners of the cavity support bottom plate (6211), the cavity support top plate (6213) is fixed on the top of the four cavity support columns (6212), and the cavity support top plate (6213) is a frame with a hollow middle part; four cavity sliding sleeves (622) are respectively sleeved outside the four cavity support columns (6212), the cavity lifting driver (623) is fixed on the cavity support bottom plate (6211), the cavity sliding plate (624) is fixed on the four cavity sliding sleeves (622) and the output end of the cavity lifting driver (623), the cavity (625) comprises a cavity body (6251), one or more cavity cylindrical battery cavities (6252) and one or more cavity sealing ring grooves (6253), the cavity body (6251) is fixed on the cavity sliding plate (624) and located in the hollow middle part of the cavity support top plate (6213), one or more cavity cylindrical battery cavities (6252) are arranged side by side upwards in the middle part of the cavity body (6251), and one cavity sealing ring groove (6253) is arranged around the opening of each cavity cylindrical battery cavity (6252); one or more cavity sealing rings (626) are respectively located in the cavity sealing ring grooves (6253) of the one or more cavity cylindrical battery cavities (6252), and one or more pairs of cylindrical battery opposite-injection inductors (627) are arranged and fixed on the frame edges of the cavity support top plate (6213), are located on the two sides of the one or more cavity cylindrical battery cavities (6252), and are respectively opposite to one cylindrical battery (10) contained in the one or more cavity cylindrical battery cavities (6252); the cavity lifting driver (623) is used for driving the cavity sliding plate (624) to ascend along the cavity support columns (6212) with the cavity (625) and cover the cavity cover mechanism (630) to form one or more sealed cavities for the cylindrical batteries (10) to simultaneously perform helium detection.
5. The cylindrical battery helium leak detector of claim 4, wherein, The cavity cover mechanism (630) comprises a cavity cover support (631) and a cavity cover assembly (632), the cavity cover support (631) comprises a cavity cover support bottom plate (6311), four cavity cover support columns (6312) and a cavity cover support top plate (6313), the cavity cover support bottom plate (6311) is fixed on the machine table (100) and located at the detection position (660), the four cavity cover support columns (6312) are fixed on the four corners of the cavity cover support bottom plate (6311), the cavity cover support top plate (6313) is fixed on the top of the four cavity cover support columns (6312), the cavity cover support top plate (6313) is a frame with a hollowed middle part, the cavity cover assembly (632) passes through the hollowed middle part of the cavity cover support top plate (6313) and is fixed on the frame of the cavity cover support top plate (6313); the height and span of the four cavity cover support columns (6312) match the height and span of the four cavity body support columns (6212), so that the linear module (610) can move with the cavity body mechanism (620) to the cavity cover mechanism (630) to cover and form one or more sealed cavities for one or more cylindrical batteries (10) to simultaneously perform helium detection.
6. The cylindrical battery helium leak detector of claim 5, wherein, The cavity cover assembly (632) comprises a cavity cover (6321), one or more cavity cover gate valves (6322), a cavity cover pipeline (6323), a vacuum pumping gate valve (6324), a helium detection gate valve (6325), a cleaning gate valve (6326), a vacuum gauge (6327), an evacuation gate valve (6328) and a muffler (6329); the cavity cover (6321) is fixed on the cavity cover support top plate (6313), and a middle part of the cavity cover (6321) is provided with one or more cavity cover cylindrical battery cavities (63211) facing downward in parallel, which are the same in number as and aligned with one or more cavity body cylindrical battery cavities (6252) facing upward in parallel provided in a middle part of the cavity body (6251); one or more cavity cover cylindrical battery cavities (63211) can simultaneously cover one or more cavity body cylindrical battery cavities (6252) to form one or more sealed cavities for one or more cylindrical batteries (10) to be sleeved for helium detection; one or more cavity cover gate valves (6322) are fixed in parallel on the cavity cover (6321) and communicate with one or more cavity cover cylindrical battery cavities (63211); the cavity cover pipeline (6323) is communicated with one or more cavity cover gate valves (6322); the vacuum pumping gate valve (6324), the helium detection gate valve (6325), the cleaning gate valve (6326), the vacuum gauge (6327) and the evacuation gate valve (6328) are communicated with the cavity cover pipeline (6323) and used for detecting vacuum degrees in one or more sealed cavities; the muffler (6329) is communicated with another interface of the evacuation gate valve (6328) and used for connecting one or more sealed cavities with the atmosphere; another interface of the vacuum pumping gate valve (6324) is provided with a cavity cover vacuum pumping pipeline interface (63241) for pumping vacuum in the sealed cavity; another interface of the helium detection gate valve (6325) is provided with a cavity cover helium detection pipeline interface (63251) for pumping gas in the sealed cavity for helium detection; another interface of the cleaning gate valve (6326) is provided with a cleaning pipeline interface (63261) for introducing cleaning gas into the sealed cavity to clean possible leaked helium.
7. The cylindrical battery helium leak detector of claim 6, wherein, The cavity cover cleaning mechanism (640) comprises a cavity cover cleaning support (641), four cavity cover cleaning sliding sleeves (642), four cavity cover cleaning sliding rods (643), a cavity cover cleaning lifting driver (644), a cavity cover cleaning sliding plate (645), a cavity cover cleaning box (646), one or more cavity cover cleaning exhaust pipes (647), one or more cavity cover cleaning electric brushes (648) and a cavity cover cleaning gas joint (649); the cavity cover cleaning support (641) comprises a cavity cover cleaning support bottom plate (6411), four cavity cover cleaning support stand columns (6412) and a cavity cover cleaning support top plate (6413), the cavity cover cleaning support bottom plate (6411) is fixed on the output end of the linear module (610) and located beside the cavity cover mechanism (630), the four cavity cover cleaning support stand columns (6412) are fixed on the four corners of the cavity cover cleaning support bottom plate (6411), the cavity cover cleaning support top plate (6413) is fixed on the top of the four cavity cover cleaning support stand columns (6412), the four cavity cover cleaning sliding sleeves (642) are fixed on the four corners of the cavity cover cleaning support top plate (6413), the four cavity cover cleaning sliding rods (643) are respectively sleeved in the four cavity cover cleaning sliding sleeves (642), the cavity cover cleaning lifting driver (644) is vertically upwardly fixed on the cavity cover cleaning support top plate (6413), the cavity cover cleaning sliding plate (645) is fixed on the top of the four cavity cover cleaning sliding rods (643) and the output end of the cavity cover cleaning lifting driver (644), the cavity cover cleaning box (646) is fixed on the cavity cover cleaning sliding plate (645), one or more cavity cover cleaning exhaust pipes (647) are fixed in a side-by-side manner with the opening upward on the top middle part of the cavity cover cleaning box (646), the number of the one or more cavity cover cleaning exhaust pipes (647) is the same as that of the one or more cavity cover cylindrical battery cavities (63211) arranged in the middle part of the cavity cover (6321) and can be aligned, one or more cavity cover cleaning electric brushes (648) are fixed in the cavity cover cleaning box (646), the brush heads of the one or more cavity cover cleaning electric brushes (648) respectively extend out of the opening ends of the one or more cavity cover cleaning exhaust pipes (647), and the cavity cover cleaning gas joint (649) is fixed outside the cavity cover cleaning box (646) and communicates with the one or more cavity cover cleaning exhaust pipes (647).The height and span of the four cavity cover cleaning support columns (6412) match those of the four cavity cover support columns (6312), allowing the linear module (610) to move the cavity cover cleaning mechanism (640) under the cavity cover mechanism (630). The cavity cover cleaning lifting driver (644) is used to drive the cavity cover cleaning sliding plate (645) to lift the cavity cover cleaning box (646) along with one or more cavity cover cleaning electric brushes (648) along the cavity cover cleaning sliding sleeve (642), so that the brush heads of one or more cavity cover cleaning electric brushes (648) respectively enter one or more cavity cover cylindrical battery cavities (63211) and simultaneously brush one or more cavity cover cylindrical battery cavities (63211), while the open ends of one or more cavity cover cleaning exhaust pipes (647) also respectively enter one or more cavity cover cylindrical battery cavities (63211) to exhaust the brushed dust and possible helium gas.
8. The cylindrical battery helium leak detector of claim 6, wherein, The helium detection vacuum pumping mechanism (700) comprises a helium detection vacuum pumping pump (710) and a helium detection vacuum pumping pipeline (720); the helium detection vacuum pumping pump (710) is fixed on a base on the left side of the machine table (100); one end of the helium detection vacuum pumping pipeline (720) is communicated with the helium detection vacuum pumping pump (710); the other end of the helium detection vacuum pumping pipeline (720) is provided with a helium detection vacuum pumping pipeline interface (721); the helium detection vacuum pumping pipeline interface (721) is connected with another cavity cover vacuum pumping pipeline interface (63241) of the vacuum pumping gate valve (6324) of one or more cavity cover assemblies (632); the helium detection vacuum pumping pump (710) simultaneously pumps vacuum in each one or more sealed cavities of one or more cylindrical battery helium detection sealed devices (600) through the helium detection vacuum pumping pipeline (720).
9. The cylindrical battery helium leak detector of claim 8, wherein, The helium detection mechanism (800) includes a helium detection pump (810), a helium detection instrument (820) and a helium detection pipeline (830), the helium detection pump (810) is fixed on the base left of the machine table (100), the helium detection instrument (820) is fixed on the panel left of the machine table (100), in communication with the helium detection pump (810), one end of the helium detection pipeline (830) communicates with the helium detection instrument (820), the other end of the helium detection pipeline (830) is provided with a helium detection pipeline interface (831), the helium detection pipeline interface (831) is connected with another cavity cover helium detection pipeline interface (63251) of the helium detection shutter valve (6325) of one or more cavity cover assemblies (632), the helium detection pump (810) simultaneously pumps the air in each one or more sealed cavities of one or more cylindrical battery helium detection sealing devices (600) to the helium detection instrument (820) through the helium detection vacuum pipeline (720) to carry out helium detection.