Detection tool suitable for mass production

Abstract

The utility model relates to the technical field of detection tools, in particular to a detection tool suitable for mass production, which comprises a bottom plate, a right upper detection block arranged on one side of the top of the bottom plate, a left upper detection block arranged on one side of the right upper detection block, a front upper detection block arranged on one side of the left upper detection block, and a detection plate arranged at the center of the top of the bottom plate. A right lower detection block is arranged on one side of the detection plate, a left lower detection block is arranged on the other side of the detection plate, a front lower detection block is arranged at the rear end of the detection plate, supporting plates are arranged on the right upper detection block, the left upper detection block and the front upper detection block, and a positioning column is further arranged at the center of the bottom of the detection plate. The device can quickly, simply and effectively detect the wrong box of the casting in the mass production process, effectively judges whether the casting meets the requirements of drawings and customers or not, is suitable for mass production of compressor cylinder castings with strict tolerance requirements, simplifies the working process of a quality department in the production process, and reduces the quality risk.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection tool technical field, concretely is a detection tool suitable for mass production. BACKGROUND

[0002] In modern industrial manufacturing, casting technology is widely used in the production of various mechanical parts. Compressor cylinder class castings, as one of the core components of compressors, their performance directly affects the running efficiency and service life of the entire compressor. During the casting process, the quality of compressor cylinder class castings is affected by many factors, including casting process, mold design, material ratio, pouring temperature, etc. Therefore, in order to ensure the reliability and stability of the castings in practical application, the quality of the castings must be strictly detected. Compressor cylinder class castings are usually made of cast iron, aluminum alloy or other metal materials, and may have pores, cracks, inclusions and other defects on the surface and inside, which will affect their strength, sealing and durability. Therefore, a series of tests must be carried out on these castings after casting to ensure that they meet the design requirements and can withstand the corresponding pressure and load in work.

[0003] Traditional castings quality detection methods usually include visual inspection, size measurement, surface roughness detection, etc., but these methods can usually only find surface defects and are difficult to detect internal defects such as pores and inclusions, and are not suitable for mass production and strict tolerance requirements of compressor cylinder class castings, which increases the quality risk. In view of the related technical problems, no solution has been proposed. UTILITY MODEL CONTENT

[0004] In view of the problems in the related art, the utility model provides a detection tool suitable for mass production to overcome the above technical problems existing in the prior art. The purpose of the utility model is to quickly, simply and effectively detect the casting error in the mass production process, quickly and effectively judge whether the casting meets the drawing and customer requirements, and be suitable for mass production and strict tolerance requirements of compressor cylinder class castings, simplify the work flow of the quality department in the production process, and simply and effectively reduce the quality risk.

[0005] To achieve the above object, the utility model provides the following technical scheme: A detection tool suitable for mass production, including the bottom plate, the top side of bottom plate is provided with the right upper detection block, the side of right upper detection block is provided with the left upper detection block, the side of left upper detection block is provided with the front upper detection block, the top center of bottom plate is provided with the detection plate, the side of detection plate is provided with the right lower detection block, the other side of detection plate is provided with the left lower detection block, the rear end of detection plate is provided with the front lower detection block, the right upper detection block is provided with the opening one matched with right lower detection block, the left upper detection block is provided with the opening two matched with left lower detection block, the front upper detection block is provided with the opening three matched with front lower detection block.

[0006] Preferably, the right upper detection block, left upper detection block and front upper detection block are provided with a support plate, and the support plate is provided with a through hole one.

[0007] Preferably, the bottom center of the detection plate is further provided with a positioning column, the positioning column and the detection plate are integrated, and the bottom plate is further provided with a through hole two matched with the positioning column.

[0008] Preferably, the detection plate is integrated with the right lower detection block, left lower detection block and front lower detection block.

[0009] Preferably, the right upper detection block, left upper detection block and front upper detection block are fixedly installed on the bottom plate through bolts.

[0010] Preferably, the bottom plate, right upper detection block, left upper detection block, front upper detection block, detection plate, right lower detection block, left lower detection block and front lower detection block are made of metal materials.

[0011] Preferably, the outer surfaces of the bottom plate, right upper detection block, left upper detection block, front upper detection block, detection plate, right lower detection block, left lower detection block and front lower detection block are coated with wear-resistant layers.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The utility model is a detection tool suitable for mass production, which can quickly, simply and effectively detect casting mistakes in mass production process, quickly and effectively judge whether the casting meets the drawing and customer requirements, be suitable for mass production, tolerance requirement strict compressor cylinder body class castings, simplify the work flow of quality department in production process, and simply and effectively reduce quality risk. ACCURACY

[0014] Figure 1 It is the whole structure schematic view of the utility model;

[0015] Figure 2It is the structure schematic view of the bottom plate of the utility model.

[0016] Figure 3 It is the structure schematic view of the detection plate from the top.

[0017] Figure 4 It is the structure schematic view of the detection plate from the bottom.

[0018] In the drawing marks: 1, bottom plate, 2, right upper detection block, 3, left upper detection block, 4, front upper detection block, 5, detection plate, 6, right lower detection block, 7, left lower detection block, 8, front lower detection block, 9, support plate, 10, positioning column. Specific implementation

[0019] The technical scheme in the embodiment of the utility model will be clearly and completely described below in combination with the drawings in the embodiment of the utility model.

[0020] Embodiment

[0021] Please refer to Figures 1-4 The utility model discloses a technical scheme suitable for mass production detection tool: a kind of detection tool suitable for mass production, including bottom plate 1, specifically, bottom plate 1 is arranged in square structure, the top side of bottom plate 1 is provided with right upper detection block 2, the side of right upper detection block 2 is provided with left upper detection block 3, the side of left upper detection block 3 is provided with front upper detection block 4, the top center of bottom plate 1 is provided with detection plate 5, the side of detection plate 5 of detection plate 5 is provided with right lower detection block 6, the other side of detection plate 5 is provided with left lower detection block 7, the rear end of detection plate 5 is provided with front lower detection block 8, opening one matched with right lower detection block 6 is set on right upper detection block 2, opening two matched with left lower detection block 7 is set on left upper detection block 3, opening three matched with front lower detection block 8 is set on front upper detection block 4.

[0022] Please refer to Figures 1-3 As shown further, right upper detection block 2, left upper detection block 3 and front upper detection block 4 are all provided with support plate 9, and through hole one is formed in support plate 9.

[0023] In the embodiment, support plate 9 is arranged in square structure, and support plate 9 is fixedly installed on bottom plate 1 by screw.

[0024] Please refer to Figures 1-4 As shown further, positioning column 10 is further arranged at the bottom center of detection plate 5, positioning column 10 and detection plate 5 are integrated structure, and through hole two matched with positioning column 10 is further formed in bottom plate 1.

[0025] In the embodiment, positioning column 10 can effectively enhance the firmness of detection plate 5.

[0026] Please refer to Figures 3-4 As shown, further, the detection plate 5 is integrated with the right lower detection block 6, the left lower detection block 7 and the front lower detection block 8 respectively.

[0027] In this embodiment, the overall stability is effectively improved.

[0028] Further, the right upper detection block 2, the left upper detection block 3 and the front upper detection block 4 are fixedly installed on the bottom plate 1 through bolts.

[0029] In this embodiment, the right upper detection block 2, the left upper detection block 3 and the front upper detection block 4 are convenient to install and disassemble.

[0030] Further, the bottom plate 1, the right upper detection block 2, the left upper detection block 3, the front upper detection block 4, the detection plate 5, the right lower detection block 6, the left lower detection block 7 and the front lower detection block 8 are made of metal materials.

[0031] In this embodiment, the bottom plate 1, the right upper detection block 2, the left upper detection block 3, the front upper detection block 4, the detection plate 5, the right lower detection block 6, the left lower detection block 7 and the front lower detection block 8 are made of aluminum alloy, and have long service life.

[0032] Further, the outer surfaces of the bottom plate 1, the right upper detection block 2, the left upper detection block 3, the front upper detection block 4, the detection plate 5, the right lower detection block 6, the left lower detection block 7 and the front lower detection block 8 are coated with wear-resistant layers.

[0033] In this embodiment, the wear-resistant layers mainly improve the wear resistance, corrosion resistance and service life of the bottom plate 1, the right upper detection block 2, the left upper detection block 3, the front upper detection block 4, the detection plate 5, the right lower detection block 6, the left lower detection block 7 and the front lower detection block 8.

[0034] Working principle of the utility model:

[0035] The castings to be detected are placed on the detection tool, so that whether the castings meet the drawings and customer requirements can be quickly and effectively judged, the tool is suitable for mass production and compressor cylinder body castings with strict tolerance requirements, simplifies the work process of the quality department in the production process, and simply and effectively reduces the quality risk, and the tool can quickly, simply and effectively detect the castings in the mass production process.

[0036] In the description of the utility model, it is understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0037] In the utility model, unless otherwise expressly specified and limited, the terms "mounting", "setting", "connection", "fixing", "screw connection" and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or be integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship of two elements, unless otherwise expressly limited, the above-mentioned terms in the utility model can be understood according to the specific meaning in the utility model by the ordinary skill in the art.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by the ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A detection tool suitable for mass production, characterized in that, The utility model relates to a detection device for the detection of the height of the product, including bottom plate (1), the top side of bottom plate (1) is provided with right upper detection block (2), one side of right upper detection block (2) is provided with left upper detection block (3), one side of left upper detection block (3) is provided with front upper detection block (4), the top center of bottom plate (1) is provided with detection plate (5), one side of detection plate (5) of detection plate (5) is provided with right lower detection block (6), the other side of detection plate (5) is provided with left lower detection block (7), the rear end of detection plate (5) is provided with front lower detection block (8), right upper detection block (2) is opened with opening one on right upper detection block (2) and is matched with right lower detection block (6), left upper detection block (3) is opened with opening two on left upper detection block (3) and is matched with left lower detection block (7), front upper detection block (4) is opened with opening three on front upper detection block (4) and is matched with front lower detection block (8).

2. A test tool suitable for high volume production according to claim 1, characterized in that: Right upper detection block (2), left upper detection block (3) and front upper detection block (4) are all provided with support plate (9) on, and the support plate (9) is opened with through -hole one.

3. The detection tool of claim 1, wherein: The bottom center of the detection plate (5) is also provided with a positioning column (10), and the positioning column (10) and the detection plate (5) are integrated structure, and the bottom plate (1) is also opened with a through hole two matched with the positioning column (10).

4. The detection tool of claim 1, wherein: The detection plate (5) is respectively integrated with the right lower detection block (6), the left lower detection block (7) and the front lower detection block (8).

5. The detection tool of claim 1, wherein: The right upper detection block (2), left upper detection block (3) and front upper detection block (4) are all fixedly installed on the bottom plate (1) through bolts.

6. The detection tool of claim 1, wherein: The bottom plate (1), right upper detection block (2), left upper detection block (3), front upper detection block (4), detection plate (5), right lower detection block (6), left lower detection block (7) and front lower detection block (8) are all made of metal material.

7. A test tool suitable for high volume production according to claim 6, characterised in that: The outer surface of the bottom plate (1), right upper detection block (2), left upper detection block (3), front upper detection block (4), detection plate (5), right lower detection block (6), left lower detection block (7) and front lower detection block (8) is coated with a wear-resistant layer.

Images