Copper-clad steel conductivity test tool
By designing a copper-clad steel conductivity testing fixture, continuous conductivity testing of copper-clad steel wire is achieved using a transmission belt and a resistance testing mechanism. This solves the problems of cumbersome operation and discontinuous testing in traditional testing methods, and improves testing efficiency and automation.
Patent Information
- Application Number
- CN202423302029.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional testing methods cannot achieve continuous conductivity testing of copper-coated steel wires, are cumbersome to operate, and cannot effectively monitor the wires during movement.
A copper-clad steel conductivity testing fixture was designed, comprising a frame, a moving testing device, and a resistance testing mechanism. It utilizes a transmission belt and the resistance testing mechanism for automatic clamping and conductivity testing, and combines servo motor drive and synchronous belt drive to achieve continuous testing of copper-clad steel wire.
It enables continuous conductivity testing of copper-coated steel wire, improves testing efficiency, has a high degree of automation, and can accurately measure conductivity changes during movement.
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Figure CN223756819U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to conductivity test technical field especially relates to a copper clad steel conductivity test frock. BACKGROUND
[0002] Copper clad steel wire is a kind of composite material, which is composed of copper and steel. Its manufacturing method is to cover a layer of copper on the surface of steel wire, thereby combining the advantages of copper and steel. Copper clad steel wire has excellent electrical conductivity, good mechanical strength and corrosion resistance, so it has a wide range of applications in many fields.
[0003] The control of parameters in the production process of copper clad steel continuous casting process is more important, and the parameters can directly reflect the surface resistance of copper clad steel continuous casting, and then affect the product conductivity. The traditional detection method adopts resistance meter to detect, clamps the copper clad steel wire with clamp, and the resistance of detection processing can be converted into conductivity. The above monitoring method is complicated to operate, and continuous detection of copper clad steel wire in moving process cannot be realized. UTILITY MODEL CONTENTS
[0004] The utility model aims at the problems in the background art, and provides a copper clad steel conductivity test frock.
[0005] The technical scheme of the utility model relates to a copper clad steel conductivity test frock, which comprises:
[0006] A rack;
[0007] A mobile testing device, the mobile testing device comprises a transmission belt, a power assembly for driving the transmission belt to move and a resistance testing mechanism installed on the outer periphery of the transmission belt, and the resistance testing mechanism is provided with one or more; wherein the resistance testing mechanism comprises a resistance meter and two sets of clamping assemblies, the resistance meter is installed on the outer periphery of the transmission belt, each set of clamping assemblies comprises a rotating support, a spring and two clamping plates, the rotating support is connected with the outer surface of the transmission belt, the two clamping plates are provided in an "X" type structure, the two clamping plates are rotatably installed on the rotating support, a conductive sheet is installed on the inner side surface of the clamping plate, the conductive sheet is electrically connected with the resistance meter, and the ends of the two clamping plates away from the conductive sheet are connected through the spring.
[0008] Two guide rails symmetrically arranged below the transmission belt, the guide rails are connected with the rack, and the end portions of the two guide rails are provided with wedge structures.
[0009] Preferably, the power assembly comprises a servo motor and two transmission rollers, the two transmission rollers are rotatably installed on the rack, the transmission belt is sleeved and installed on the two transmission rollers, and the servo motor is installed on the rack and the output shaft thereof is connected with the rotating shaft of the transmission roller.
[0010] Preferably, two mobile testing mechanisms are provided, and the two mobile testing mechanisms are arranged side by side; two guide rails are symmetrically arranged below the two mobile testing mechanisms.
[0011] Preferably, a first transmission assembly is connected between the two mobile testing mechanisms, and the first transmission assembly comprises a second synchronous belt and two second synchronous belt wheels, the two second synchronous belt wheels are respectively installed on the rotating shafts of the corresponding side transmission rollers, and the two second synchronous belt wheels are in transmission connection through the second synchronous belt.
[0012] Preferably, a traction mechanism is installed at each end of the rack, the traction mechanism comprises two rollers, the two rollers are arranged side by side in a vertical manner and are rotatably installed on the rack, gears are installed on the rotating shafts of the two rollers, and the rotating shafts of the two rollers are in meshing connection through the gears.
[0013] Preferably, an annular groove is arranged on the circumferential side of the roller, and the annular groove has a semicircular structure in cross section.
[0014] Preferably, the second transmission assembly comprises a first synchronous belt and two first synchronous belt wheels, the two first synchronous belt wheels are respectively installed on the rotating shafts of the transmission rollers and the rotating shafts of the rollers, and the two first synchronous belt wheels are in transmission connection through the first synchronous belt.
[0015] Preferably, a connecting rod is connected to the clamping plate, and a ball is installed on the connecting rod.
[0016] Compared with the prior art, the technical scheme has the beneficial technical effects that the copper-clad steel wire in the moving process can be tested for electrical conductivity, the change in the electrical conductivity of the copper-clad steel wire can be conveniently measured, the working efficiency is high, the interval time is short during multiple measurements, and the clamping of the copper-clad steel wire can be automatically completed, and the degree of automation is high. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 and Figure 2 are structural schematic diagrams of the utility model.
[0018] Figure 3 is a sectional view of the utility model.
[0019] Figure 4 is a structural schematic diagram of the clamping assembly in the utility model.
[0020] The drawings are as follows: 1, rack; 2, transmission belt; 3, transmission roller; 4, resistance meter; 5, rotating support; 6, clamping plate; 7, conductive sheet; 8, spring; 9, connecting rod; 10, ball; 11, guide rail; 12, roller; 13, first synchronous belt wheel; 14, first synchronous belt; 15, servo motor; 16, second synchronous belt wheel; 17, second synchronous belt. Detailed Implementation
[0021] Example 1
[0022] like Figures 1-3 As shown in the figure, the copper-clad steel conductivity testing fixture proposed in this embodiment includes a frame 1, a moving testing device, and two guide rails 11.
[0023] The mobile testing device includes a transmission belt 2, a power assembly for driving the transmission belt 2, and a resistance testing mechanism mounted on the outer periphery of the transmission belt 2. The power assembly includes a servo motor 15 and two transmission rollers 3, both of which are rotatably mounted on a frame 1. The transmission belt 2 is sleeved on the two transmission rollers 3. The servo motor 15 is mounted on the frame 1, and its output shaft is connected to the rotating shaft of the transmission rollers 3. One or more resistance testing mechanisms are provided. Each resistance testing mechanism includes a resistor 4 and two sets of clamping assemblies. The resistor 4 is mounted on the outer periphery of the transmission belt 2, and each set of clamping assemblies... It includes a rotating bracket 5, a spring 8, and two clamping plates 6. The rotating bracket 5 is connected to the outer surface of the transmission belt 2. The two clamping plates 6 are arranged in an "X" shape and are rotatably mounted on the rotating bracket 5. A connecting rod 9 is connected to the clamping plate 6, and a ball bearing 10 is installed on the connecting rod 9. The ball bearing 10 contacts the guide rail 11. Compared with the end of the clamping plate 6 sliding on the guide rail 11, the friction it experiences is less. A conductive sheet 7 is installed on the inner side of the clamping plate 6. The conductive sheet 7 is electrically connected to the resistor 4. The ends of the two clamping plates 6 away from the conductive sheet 7 are connected by the spring 8.
[0024] Two guide rails 11 are symmetrically arranged below the transmission belt 2. The guide rails 11 are connected to the frame 1, and the ends of the two guide rails 11 are provided with wedge-shaped structures.
[0025] Specifically, when testing the conductivity of copper-clad steel material, the copper-clad steel wire is pulled and moved at a constant speed below the transmission belt 2. The transmission belt 2 is driven by a power component, and the movement of the transmission belt 2 drives the resistance testing mechanism mounted on its surface to move. When both clamping plates 6 are positioned in the wedge-shaped area of the two guide rails 11, as the ends of the clamping plates 6 move and contact the wedge-shaped parts, the two clamping plates 6 are forced to rotate synchronously, thereby realizing the automatic clamping of the copper-clad steel wire. At this time, the conductive sheet 7 is in contact with the copper-clad steel wire. When the copper-clad steel wire is in contact with both conductive sheets 7, the resistance meter 4 begins to perform local resistance testing on the copper-clad steel wire placed between the two sets of clamping components. The resistance value after detection and processing can be converted into conductivity. It should be noted that the resistance meter 4 is connected to the controller signal for analyzing the measured data. The controller is a PLC controller or a microprocessor controller.
[0026] Example 2
[0027] like Figure 3As shown in the figure, the copper-clad steel conductivity testing fixture proposed in this embodiment has two moving testing mechanisms compared to the first embodiment. The two moving testing mechanisms are arranged side by side. Two guide rails 11 are symmetrically arranged below each of the two moving testing mechanisms. When a single moving testing mechanism is used to test the conductivity of the copper-clad steel wire, there may be blind spots on the copper-clad steel wire, that is, there are areas that are not detected. When the undetected areas on the copper-clad steel wire move to the position below the other moving testing mechanism, the corresponding clamping components clamp the copper-clad steel wire. At this time, the undetected areas are placed between the two clamping components, making the device more comprehensive in testing the copper-clad steel wire.
[0028] A first transmission assembly connects the two mobile testing mechanisms. The first transmission assembly includes a second synchronous belt 17 and two second synchronous pulleys 16. The two second synchronous pulleys 16 are respectively mounted on the rotating shafts of the corresponding side transmission rollers 3. The two second synchronous pulleys 16 are connected by the second synchronous belt 17. Under the transmission action of the first transmission assembly, the power assembly can simultaneously drive the two transmission belts 2 to move synchronously at the same speed.
[0029] Example 3
[0030] like Figure 1 As shown in this embodiment, a copper-clad steel conductivity testing fixture is proposed. Compared to Embodiment 2, in this embodiment, traction mechanisms are installed at both ends of the frame 1. The traction mechanism includes two rollers 12, which are arranged side by side and rotatably mounted on the frame 1. Gears are installed on the shafts of the two rollers 12, and the two gears are meshed together. A second transmission assembly is connected between the shaft of one roller 12 and the shaft of the transmission roller 3 adjacent to it. The second transmission assembly includes a first synchronous belt 14 and two first synchronous pulleys 13. The two first synchronous pulleys 13 are respectively mounted on the shaft of the transmission roller 3 and the shaft of the roller 12. The two first synchronous pulleys 13 are connected by a transmission belt. The first synchronous belt 14 drives the copper-clad steel wire through two rollers 12, which clamp the wire. When the two rollers 12 rotate in opposite directions, the copper-clad steel wire moves at a constant speed, and the belt can be positioned. The second transmission assembly allows the transmission roller 3 to drive the two rollers 12 to rotate, matching the speed of the copper-clad steel wire with the speed of the transmission belt 2. The rollers 12 have an annular groove on their circumference, with a semi-circular cross-section. This structure increases the contact area between the rollers 12 and the copper-clad steel wire, preventing slippage.
[0031] The embodiment of the utility model is described in detail above in combination with the drawings, but the utility model is not limited to this, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.
Claims
1. A copper over steel conductivity test fixture, characterized by, The utility model relates to a rack (1) for resistance testing of a plurality of electronic components, comprising: A moving testing device, the moving testing device comprises a transmission belt (2), a power assembly for driving the transmission belt (2) to move and a resistance testing mechanism installed on the outer periphery of the transmission belt (2), and the resistance testing mechanism is provided with one or more; wherein the resistance testing mechanism comprises an ohmmeter (4) and two sets of clamping assemblies, the ohmmeter (4) is installed on the outer periphery of the transmission belt (2), each set of clamping assemblies comprises a rotating support (5), a spring (8) and two clamping plates (6), the rotating support (5) is connected with the outer surface of the transmission belt (2), the two clamping plates (6) are provided in an "X" type structure, the two clamping plates (6) are rotatably installed on the rotating support (5), a conductive sheet (7) is installed on the inner side of the clamping plate (6), the conductive sheet (7) is electrically connected with the ohmmeter (4), and the ends of the two clamping plates (6) away from the conductive sheet (7) are connected through the spring (8); Two guide rails (11) symmetrically arranged below the transmission belt (2), the guide rail (11) is connected with the rack (1), and the end portions of the two guide rails (11) are provided with wedge structures. The power assembly comprises a servo motor (15) and two transmission rollers (3), the two transmission rollers (3) are rotatably installed on the rack (1), the transmission belt (2) is sleeved and installed on the two transmission rollers (3), and the servo motor (15) is installed on the rack (1) and the output shaft thereof is connected with the rotating shaft of the transmission roller (3).
2. The copper over steel conductivity test fixture of claim 1, wherein, The moving testing mechanism is provided with two, and the two moving testing mechanisms are arranged side by side; two guide rails (11) are symmetrically arranged below the two moving testing mechanisms.
3. The copper over steel conductivity test fixture of claim 2, wherein, A first transmission assembly is connected between the two moving testing mechanisms, the first transmission assembly comprises a second synchronous belt (17) and two second synchronous pulleys (16), the two second synchronous pulleys (16) are respectively installed on the rotating shafts of the corresponding side transmission rollers (3), and the two second synchronous pulleys (16) are transmissionally connected through the second synchronous belt (17).
4. The copper over steel conductivity test fixture of claim 3, wherein, Traction mechanisms are installed at the two ends of the rack (1), the traction mechanism comprises two rollers (12), the two rollers (12) are arranged side by side and rotatably installed on the rack (1), gear wheels are installed on the rotating shafts of the two rollers (12), the two gear wheels are meshedly connected, and a second transmission assembly is connected between the rotating shaft of one roller (12) and the rotating shaft of the transmission roller (3) adjacent to one side of the roller (12).
5. The copper over steel conductivity test fixture of claim 4, wherein, The periphery of the roller (12) is provided with an annular groove, and the cross section of the annular groove is a semicircular structure.
6. The copper over steel conductivity test fixture of claim 5, wherein, The second transmission assembly comprises a first synchronous belt (14) and two first synchronous pulleys (13), the two first synchronous pulleys (13) are respectively installed on the rotating shafts of the transmission rollers (3) and the rollers (12), and the two first synchronous pulleys (13) are transmissionally connected through the first synchronous belt (14).
7. The copper over steel conductivity test fixture of claim 6, wherein, The clamping plate (6) is connected with a connecting rod (9), and the connecting rod (9) is installed with a ball (10).
8. The copper over steel conductivity test fixture of claim 1, wherein,