Multi-station optical fiber cutting equipment and optical fiber processing system

By designing a multi-station fiber optic cleaving device, simultaneous processing of different types of optical cables was achieved, solving the problems of low cleaving efficiency and unstable splicing quality, and improving the overall performance of the optical fiber network.

CN223756929UActive Publication Date: 2026-01-02WANG ON GRP LTD
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Patent Information

Application Number
CN202520264833.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-02
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing fiber optic cleaving technology cannot simultaneously meet the special requirements of different types of optical cables, resulting in low cleaving efficiency and easy contamination of the cleaved optical fiber, which affects the splicing quality.

Method used

Design a multi-station fiber optic cleaving device, including a clamping mechanism and a cleaving mechanism, which can simultaneously clamp and cut multiple cables and perform fusion splicing immediately after cutting to avoid prolonged exposure of optical fibers to air.

Benefits of technology

It improves the efficiency of fiber optic cutting and splicing quality, reduces equipment costs, simplifies the processing flow, facilitates operation, and enhances equipment compatibility.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a multi-station optical fiber cutting device and an optical fiber processing system. The multi-station optical fiber cutting device comprises an assembly table; the clamping mechanism comprises a first body and a second body, and a rubber-insulated wire accommodating groove, a jumper wire accommodating groove and an optical fiber accommodating groove are formed in each of the first body and the second body; and the cutter mechanism comprises blades, and the blades are respectively arranged corresponding to the rubber-insulated wire accommodating groove, the jumper wire accommodating groove and the optical fiber accommodating groove and move up and down along the height direction of the clamping mechanism. According to the utility model, a plurality of cables are simultaneously clamped through the clamping mechanism, and then are uniformly cut through the cutter mechanism, so that the purpose of synchronously processing the plurality of cables is realized. In addition, the problem that the optical fiber needs to wait for a long time in the fusion splicing process is avoided, and therefore the fusion splicing quality of the optical fiber is improved. Compared with a conventional cable processing technology, the method has the remarkable advantages of being high in processing efficiency, high in yield, low in equipment cost, capable of simplifying and shortening the processing flow, convenient to operate, high in compatibility and the like.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of optical fiber processing technology, specifically refers to a kind of multi-station optical fiber cutting equipment and optical fiber processing system. BACKGROUND

[0002] In today's era of rapid development of digital information, optical fiber network has become the core infrastructure of information transmission with its high speed, large capacity, low loss and other significant advantages. Whether it is data center, enterprise park or home broadband access, optical fiber network is applied everywhere. With the continuous expansion and upgrading of optical fiber network, optical fiber network wiring engineering is increasingly complex and frequent.

[0003] Firstly, in the construction, upgrading and daily maintenance process of optical fiber network, the situation of needing to rearrange or adjust a large number of skin wires, jumpers and optical fibers often occurs, thus, the rearrangement and cutting of multiple types of optical cables become one of the industry problems. For example, in the expansion project of data center, in order to meet the new business requirements and optimize the network structure, the skin wires of data servers accessed from different positions, jumpers connected to network devices and backbone optical fibers need to be uniformly adjusted in length and reconnected. In this scenario, it may be necessary to simultaneously cut these different types of optical cables to ensure that the new wiring system can be installed neatly, regularly and to ensure that the connection length and signal transmission between each part meet the requirements. However, the existing optical fiber cutting technology has obvious limitations when dealing with the cutting task of multiple types of optical cables. The skin wire has the characteristics of flat outer sheath and thin and weak internal optical fiber; the jumper has certain flexibility and bending radius requirements; while the backbone optical fiber is usually a multi-core optical cable with more complex structure. The existing cutting equipment and process are difficult to simultaneously meet the special requirements of these different types of optical cables, resulting in low cutting efficiency. In actual operation, workers may need to frequently change cutting tools or adjust cutting parameters for different types of optical cables, which not only wastes a lot of time and labor cost, but also easily causes unstable cutting quality, affecting the performance of the entire optical fiber network.

[0004] In addition, the problem of the influence of the cutting quality of the optical fiber after cutting. In the optical fiber network wiring engineering, the optical fiber cutting is usually required to be fused after cutting to realize the low loss connection between the optical fibers. However, the existing optical fiber cutting technology also has serious problems in the fusion link. If the optical fiber cutting process is completed and the optical fiber is placed in the fusion machine for too long without timely fusion, the optical fiber section surface is easy to fall into dust again. The fusion quality of the optical fiber is very important for the signal transmission of the optical fiber network. Even if a small amount of dust particles adhere to the optical fiber section surface, the scattering and reflection of the optical signal can be caused, thereby increasing the fusion loss and reducing the stability and reliability of the signal transmission. However, at present, in the actual optical cable construction environment, it is often impossible to completely avoid the existence of dust and other pollutants. Since the existing cutting technology cannot effectively control the exposure time of the optical fiber in the air after cutting, the risk of pollution of the optical fiber section surface is greatly increased. In order to reduce the occurrence probability of the above problems, the staff can only try to speed up the operation speed to make the processed optical fiber fuse as soon as possible. However, this has great difficulty in actual operation, because the cutting and fusion operations need a certain preparation time and operation precision, and too fast operation may cause the fusion quality to decrease. In addition, the existing cutting technology lacks effective means to protect the optical fiber section surface after cutting, and cannot fundamentally solve the problem of pollution of the optical fiber section surface. SUMMARY

[0005] Therefore, the technical problem to be solved by the utility model lies in how to overcome the limited application range and low cutting efficiency of the existing optical fiber cutting technology, and provide a multi-station optical fiber cutting equipment and an optical fiber processing system.

[0006] In order to solve the above technical problem, the utility model provides a multi-station optical fiber cutting equipment, which comprises an assembly table, a clamping mechanism, the clamping mechanism comprises a first body and a second body which can relatively approach / away along the height direction thereof, at least one rubber wire containing groove, at least one jumper wire containing groove and a plurality of optical fiber containing grooves are respectively arranged in the first body and the second body, the rubber wire containing grooves in the first body and the second body jointly enclose at least one rubber wire containing space, the jumper wire containing grooves in the first body and the second body jointly enclose at least one jumper wire containing space, and the optical fiber containing grooves in the first body and the second body jointly enclose at least two optical fiber containing spaces, a cutter mechanism is connected to the assembly table, the cutter mechanism comprises a plurality of blades, a plurality of the blades are respectively arranged in at least one the rubber wire containing groove, at least one the jumper wire containing groove and at least two the optical fiber containing groove, and the plurality of the blades are lifted and moved along the height direction of the clamping mechanism.

[0007] In an embodiment of the utility model, the skin line containing groove includes main body groove and pre terminal cable groove, the cross section caliber of main body groove is larger than the cross section caliber of pre terminal cable groove, wherein, the outer sheath of skin line is arranged in main body groove, the internal optical fiber of skin line is arranged in pre terminal cable groove.

[0008] In an embodiment of the utility model, the cross section shape of skin line containing space is oval, the cross section shape of jumper containing space and optical fiber containing space is circular, and the cross section diameter of jumper containing space is larger than the cross section diameter of optical fiber containing space.

[0009] In an embodiment of the utility model, the second body is supported on the assembly table, and a connecting hole is arranged on the side of the second body facing the assembly table, a positioning hole is correspondingly arranged on the assembly table, and the second body is connected to the assembly table through a connecting piece, one end of the connecting piece is fixedly arranged in the positioning hole, and the other end is connected to the connecting hole.

[0010] In an embodiment of the utility model, a holding part is arranged on the second body, and at least part of the holding part extends along the width direction of the second body.

[0011] In an embodiment of the utility model, the cutter mechanism includes a connecting plate, and a plurality of blades are connected to the connecting plate to move synchronously.

[0012] In an embodiment of the utility model, the cutter mechanism includes a driver and a transmission rod, one end of the transmission rod is connected to the middle part of the connecting plate, and the other end is connected to the working end of the driver to drive the connecting plate to move up and down along the height direction of the clamping mechanism.

[0013] In an embodiment of the utility model, the cutter mechanism includes a support frame arranged between the driver and the assembly table, and the support frame includes a first rod body and a second rod body, wherein the first rod body extends along the height direction of the clamping mechanism, one end of the first rod body is connected to the assembly table, and the other end is connected to the second rod body, the second rod body extends along the horizontal direction towards the clamping mechanism, and the driver is connected to the extension end of the second rod body.

[0014] In an embodiment of the utility model, the blades are configured as hollow structures, and the outer contours of the blades are configured as blade-shaped structures.

[0015] The utility model also provides a kind of optical fiber processing system, it includes the multi-station optical fiber cutting equipment described above.

[0016] The above technical solution of the utility model has the following advantages compared with prior art.

[0017] The multi-station fiber optic cleaving equipment and fiber optic processing system described in this utility model simultaneously clamps multiple cables using a clamping mechanism, followed by uniform cutting using a cutting mechanism, thereby achieving synchronous processing of multiple cables. Furthermore, the simultaneous cutting of at least two fibers fundamentally avoids the problem of prolonged waiting time in the fusion splicer during the splicing process, allowing for immediate fusion splicing after cutting, thus significantly improving the splicing quality. Compared to current conventional cable processing technologies, this application offers significant advantages such as high processing efficiency, high yield, low equipment cost, simplified and shortened processing flow, ease of operation, and strong compatibility, making it a promising technology for the industry. Attached Figure Description

[0018] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the structure of the multi-station fiber optic cutting equipment in a preferred embodiment of the present invention;

[0020] Figure 2 yes Figure 1 The side view of the multi-station fiber optic cleaving equipment shown.

[0021] Figure 3 yes Figure 1 The diagram shows the structure of the second body in the multi-station fiber optic cutting equipment.

[0022] Explanation of reference numerals in the accompanying drawings: 100, clamping mechanism; 110, first body; 120, second body; 121, connecting hole; 122, gripping part; 130, fiber optic cable receiving slot; 140, jumper cable receiving slot; 150, drop cable receiving slot; 151, main body slot; 152, pre-terminated cable slot; 200, cutting mechanism; 210, blade; 220, connecting plate; 230, transmission rod; 240, driver; 250, support frame; 251, first rod body; 252, second rod body; 300, assembly table. Detailed Implementation Example 1

[0023] The embodiment provides a multi-station optical fiber cutting device, which comprises an assembling table 300, a clamping mechanism 100, wherein the clamping mechanism 100 comprises a first body 110 and a second body 120 which can relatively approach or move away along the height direction, and at least one skin cable accommodating groove 150, at least one jumper cable accommodating groove 140 and a plurality of optical fiber accommodating grooves 130 are arranged in the first body 110 and the second body 120 respectively, the skin cable accommodating grooves 150 in the first body 110 and the second body 120 jointly enclose at least one skin cable accommodating space, the jumper cable accommodating grooves 140 in the first body 110 and the second body 120 jointly enclose at least one jumper cable accommodating space, and the optical fiber accommodating grooves 130 in the first body 110 and the second body 120 jointly enclose at least two optical fiber accommodating spaces; and a cutter mechanism 200 connected to the assembling table 300, wherein the cutter mechanism 200 comprises a plurality of blades 210, and the plurality of blades 210 correspond to at least one skin cable accommodating groove 150, at least one jumper cable accommodating groove 140 and at least two optical fiber accommodating grooves 130 respectively, and are arranged to move up and down along the height direction of the clamping mechanism 100.

[0024] The multi-station optical fiber cutting device provided by the embodiment can clamp a plurality of cables simultaneously through the clamping mechanism 100, and then cut the cables simultaneously through the cutter mechanism 200, so that the synchronous processing of the plurality of cables is realized. In addition, the simultaneous cutting of at least two optical fibers can fundamentally avoid the problem that the optical fibers need to be kept in a fusion machine for a long time during the fusion process, and the fusion processing can be performed immediately after the cutting is completed, so that the fusion quality of the optical fibers is improved significantly. Compared with the conventional cable processing technology at the present stage, the application has the advantages of high processing efficiency, high yield, low equipment cost, simple and shortened processing process, convenient operation and strong compatibility, and has a wide application prospect in the industry.

[0025] Referring to Figure 1 and Figure 2As shown, the assembly table 300 in the embodiment provides a mounting connection platform for the clamping mechanism 100 and the cutter mechanism 200, and a positioning hole is arranged thereon. The second body 120 is connected to the assembly table 300 by a connecting piece. Specifically, the connecting piece in the embodiment is preferably a screw. The second body 120 is supported on the assembly table 300, and a connecting hole 121 is arranged on the side of the second body 120 facing the assembly table 300. One end of the screw is fixed in the positioning hole, and the other end is connected to the connecting hole 121, so that the clamping mechanism 100 can be precisely positioned. Further, to facilitate adjustment of the actual position of the clamping mechanism 100, the second body 120 in the embodiment is provided with a holding portion 122. At least part of the holding portion 122 extends along the width direction of the second body 120, so that the position and angle of the second body 120 can be adjusted by an operator.

[0026] Referring to Figure 3 As shown, in the embodiment, the clamping mechanism 100 is provided with one skin line containing groove 150, one jumper line containing groove 140, and two optical fiber containing grooves 130. The shape of the skin line containing groove 150 matches the outer wall shape of the skin line. Therefore, the cross-sectional shape of the skin line containing space is oval. Similarly, based on the outer wall shapes of the jumper line and the optical fiber, the cross-sectional shapes of the jumper line containing space and the optical fiber containing space in the embodiment are circular. The cross-sectional diameter of the jumper line containing space is greater than that of the optical fiber containing space. In different embodiments, the specific number, size, and specific arrangement position of the skin line containing groove 150, the jumper line containing groove 140, and the optical fiber containing groove 130 can be adjusted adaptively according to actual use requirements, and the utility model does not make specific limitations thereon.

[0027] Further, the skin line containing groove 150 in the embodiment includes a main groove 151 and a pre-end cable groove 152. The cross-sectional diameter of the main groove 151 is greater than that of the pre-end cable groove 152. The outer sheath of the skin line is arranged in the main groove 151, and the internal optical fiber of the skin line is arranged in the pre-end cable groove 152. Therefore, the cooperation degree between the multi-station optical fiber cutting equipment and the skin line is further improved, and the cutting precision is improved.

[0028] Referring to Figure 1As shown, four blades 210 are arranged in the four accommodating grooves in the embodiment, and the sizes of the four blades 210 are matched with the corresponding accommodating grooves. In order to reduce the mass of the cutting knife, the blades 210 are configured as hollow structures in the embodiment. Further, in order to improve the cutting quality, the outer contours of the blades 210 are configured as blade-shaped structures. Specifically, the blade-shaped blades 210 have thin cutting edges and sharp cutting angles, so that the blades can cut into the processed material more easily, thereby greatly reducing the problem of irregular cable cut.

[0029] In the embodiment, the cutting knife mechanism 200 includes a connecting plate 220, and the four blades 210 are connected to the connecting plate 220 to move synchronously. Further, the cutting knife mechanism 200 includes a driver 240 and a transmission rod 230, one end of the transmission rod 230 is connected to the middle of the connecting plate 220, and the other end is connected to the working end of the driver 240 to drive the connecting plate 220 to move up and down along the height direction of the clamping mechanism 100. Specifically, the driver 240 in the embodiment is preferably a linear motor, and in different embodiments, the operator can preset the parameters of the driver to improve the automation degree of use.

[0030] The cutting knife mechanism 200 in the embodiment includes a support frame 250 arranged between the driver 240 and the assembly table 300, which includes a first rod body 251 and a second rod body 252. The first rod body 251 extends along the height direction of the clamping mechanism 100, one end of the first rod body 251 is connected to the assembly table 300, and the other end is connected to the second rod body 252. The second rod body 252 extends horizontally towards the clamping mechanism 100, and the driver 240 is connected to the extended end of the second rod body 252, thereby forming a stable mounting and connecting structure of the cutting knife mechanism 200.

[0031] In the actual cutting process, when the skin wire construction is needed, the optical fiber in the skin wire needs to be stripped and the coating needs to be removed. After being cleaned with alcohol, it is placed in the skin wire accommodating groove 150, and then the cutting knife mechanism 200 is used for cutting. Correspondingly, when the jumper construction is needed, the optical fiber in the jumper needs to be stripped and the coating needs to be removed. After being cleaned with alcohol, it is placed in the jumper accommodating groove 140, and then the cutting knife mechanism 200 is used for cutting. When the optical fiber construction is needed, two optical fibers that need to be fused together are needed, the coating is removed, and then the alcohol is cleaned and placed in the two optical fiber accommodating grooves 130, and then the cutting knife mechanism 200 is used for cutting. In the above process, the optical cable can be cut simultaneously, or single or multiple cables can be cut according to actual use requirements, thereby improving the use flexibility and application scope of the application.

[0032] Example Two

[0033] The present embodiment provides a multi-station optical fiber cutting device.

[0034] In summary, the multi-station optical fiber cutting device and the optical fiber processing system can simultaneously clamp multiple cables through the clamping mechanism 100, and then uniformly cut through the cutter mechanism 200, thereby achieving the purpose of synchronous processing of multiple cables. In addition, the simultaneous cutting of at least two optical fibers can fundamentally avoid the problem of long waiting time in the fusion machine during the fusion process, and can immediately perform fusion processing after cutting is completed, thereby significantly improving the fusion quality of the optical fiber. Compared with the conventional cable processing technology at the present stage, the present application has the advantages of high processing efficiency, high yield, low equipment cost, simplified and shortened processing process, easy operation, strong compatibility and the like, and has a wide application prospect in the industry.

[0035] Obviously, the above embodiments are only examples for the purpose of clarity, and are not limiting of the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the embodiments. The obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A multi-station fiber cleaving apparatus, characterized by: include: Assembly table; A clamping mechanism comprising a first body and a second body that can move closer to or further away from each other along their height direction. Each of the first and second bodies is provided with at least one drop cable receiving slot, at least one jumper receiving slot, and multiple fiber optic receiving slots. The drop cable receiving slots in the first and second bodies together enclose at least one drop cable receiving space, the jumper receiving slots in the first and second bodies together enclose at least one jumper receiving space, and the fiber optic receiving slots in the first and second bodies together enclose at least two fiber optic receiving spaces. A cutting mechanism is connected to the assembly table and includes multiple blades. The multiple blades are respectively disposed corresponding to at least one drop cable receiving slot, at least one jumper receiving slot and at least two optical fiber receiving slots, and move up and down along the height direction of the clamping mechanism.

2. The multi-station fiber cleaving apparatus of claim 1, wherein: The drop cable receiving groove includes a main groove and a pre-terminal cable groove. The cross-sectional diameter of the main groove is larger than that of the pre-terminal cable groove. The outer sheath of the drop cable is disposed in the main groove, and the internal optical fiber of the drop cable is disposed in the pre-terminal cable groove.

3. The multi-station fiber cleaving apparatus of claim 1, wherein: The cross-sectional shape of the drop cable accommodating space is elliptical, and the cross-sectional shapes of the patch cord accommodating space and the optical fiber accommodating space are circular, with the cross-sectional diameter of the patch cord accommodating space being larger than that of the optical fiber accommodating space.

4. The multi-station fiber cleaving apparatus of claim 1, wherein: The second body is supported on the assembly table, and a connecting hole is provided on the side facing the assembly table. A positioning hole is provided on the assembly table accordingly. The second body is connected to the assembly table through a connector. One end of the connector is fixed in the positioning hole, and the other end passes through and is connected to the connecting hole.

5. The multi-station fiber cleaving apparatus of claim 1, wherein: The second body is provided with a gripping portion, at least a portion of which extends along the width direction of the second body.

6. The multi-station fiber cleaver of claim 1, wherein: The cutting mechanism includes a connecting plate, and multiple blades are connected to the connecting plate to move synchronously up and down.

7. The multi-station fiber cleaving apparatus of claim 6, wherein: The cutting mechanism includes a driver and a transmission rod. One end of the transmission rod is connected to the middle of the connecting plate, and the other end is connected to the working end of the driver to drive the connecting plate to move up and down along the height direction of the clamping mechanism.

8. The multi-station fiber cleaving apparatus of claim 7, wherein: The cutting mechanism includes a support frame disposed between the driver and the assembly table. The support frame includes a first rod and a second rod. The first rod extends along the height direction of the clamping mechanism, with one end connected to the assembly table and the other end connected to the second rod. The second rod extends horizontally toward the clamping mechanism, and the driver is connected to the extended end of the second rod.

9. The multi-station fiber cleaver of claim 1, wherein: The blade is configured as a hollow structure, and the outer contour of any blade is configured as a blade-shaped structure.

10. An optical fiber processing system characterized by: The multi-station fiber optic cutting equipment includes any one of claims 1 to 9.