Copper foil flexible connection structure
By using a multi-layer foil structure and interlocking connector design, the problems of copper foil flexible connection breakage and heat dissipation are solved, achieving stable connection and flexible use, and improving connection strength and conductivity.
Patent Information
- Application Number
- CN202520117857.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-18
AI Technical Summary
Existing copper foil flexible connectors are prone to breakage due to stress deformation, resulting in insufficient connection strength, poor heat dissipation, and unstable connection when the length is insufficient, increasing maintenance costs and repair expenses.
It adopts a multi-layer foil structure, with an arched structure and a fitting joint. The insert matches the groove, and the connection strength is enhanced by a molten solder bath. The crease groove facilitates bending, and the rivet hole improves the fixing stability, enabling multiple connections and flexible use.
It improves the connection strength and heat dissipation of copper foil flexible connectors, supports flexible adjustment of multiple connections, reduces the risk of breakage and maintenance costs, and enhances conductivity and ease of use.
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Figure CN223757754U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric connection spare, concretely relates to a copper foil flexible connection structure. BACKGROUND
[0002] The copper foil flexible connection is usually needed to use a large amount in transformer installation, high-low voltage switch cabinet, vacuum electric appliance, closed busbar, generator and bus, rectifying equipment, the elastic protection of the copper expansion joint of this copper foil flexible connection spare can adjust equipment installation error, and the working compensation effect, the function of facilitating experiment and equipment maintenance etc. are played, the production efficiency is greatly improved, but the copper foil flexible connection of present use is not single curved convex or not curved convex, not enough expansion joint is protected, the copper foil flexible connection is easy to break due to stress deformation, needs regular maintenance, increases cost, is very inconvenient. At the same time, it can not play too good heat dissipation effect, is easy to cause the burnout of copper foil flexible connection, increases maintenance cost, in addition, the end of the copper foil flexible connection of present use generally adopts a bolt hole, when the length of single copper foil flexible connection is not enough, the existing flexible connection is connected at the head, and the connection strength is not enough, and the bolt pin is easy to break in the use process due to the twist, is inconvenient to use. SUMMARY
[0003] In view of the prior art, the utility model aims at providing a copper foil flexible connection structure with two kinds of convenient methods, which not only changes the traditional structure fixed mode, but also can conveniently extend and connect and fix multiple roots, and when multiple roots are connected, the connection strength is stable, the contact is close, and the copper foil flexible connection structure has good use prospect.
[0004] In order to realize the above object, the utility model adopts the technical scheme that a copper foil flexible connection structure, including copper foil section and the joint fixed at both ends of copper foil section, both ends of copper foil section are provided with fixed part and inserted into the mounting groove of the joint, the copper foil section is composed of multiple foil layers, and each foil is provided with an arch structure to support two adjacent foils, the fixed part and the mounting groove are provided with a fixing hole, the joint is also provided with a groove and an embedded block extending from the joint, the embedded block and the groove are matched in size, and the groove and the embedded block are provided with corresponding bolt holes.
[0005] As a further setting of the above scheme, the convex surface profile size of the arch structure is greater than the concave surface groove profile size.
[0006] As a further setting of the above scheme, the embedded block and the groove are also provided with corresponding tin liquid grooves.
[0007] As a further setting of the above scheme, the embedded block and the groove are also provided with a crease groove, and the crease groove is located at the middle position of the two.
[0008] As a further arrangement of the above-mentioned scheme, the slot and the block are arranged in a structure with a large end and a small connection.
[0009] As a further arrangement of the above-mentioned scheme, the fixing hole is further provided with a riveting hole on the outer side of the joint.
[0010] Beneficial effects: the copper foil flexible connection of the utility model through setting mutually matching corresponding first and last joint structures, so that it can be used for connecting multiple joints, meets the distance adjustment caused by the change of use scene, especially when the length of the original flexible connection line is not enough due to the change of the distance after debugging in some installation places, the embodiment can increase a section on the basis of the original length, so that the original connection line is not scrapped and realizes conduction, further, the copper foil flexible connection of the embodiment is further provided with an arch structure, so that a gap is left between the copper foil sheets to improve the heat dissipation effect, and the close connection between multiple roots is realized through setting the block structure, tin liquid groove and the like, the bend groove provides a bending interval for switching from the connection structure state with the block to the ordinary joint structure, so that the user can flexibly use the copper foil flexible connection in actual use after purchasing it. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a schematic view of the copper foil flexible connection structure of the utility model.
[0012] Figure 2 It is a schematic view of the copper foil flexible connection assembly structure of the utility model.
[0013] Figure 3 It is a side view of the copper foil flexible connection of the utility model.
[0014] Figure 4 It is a schematic view of the joint in the traditional use state of the utility model.
[0015] Reference signs: 1, copper foil section; 11, fixed part; 12, foil sheet; 13, arch structure; 131, convex surface; 132, inner concave surface groove; 2, joint; 21, mounting groove; 22, fixing hole; 23, slot; 24, block; 25, bolt hole; 26, riveting hole; 28, tin liquid groove; 29, bend groove. DETAILED DESCRIPTION
[0016] In order to enable the above-mentioned purpose, features and advantages of the utility model to be more clearly understood, the utility model will be further described in detail below in combination with the drawings and specific embodiments. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other without conflict.
[0017] For example, Figures 1-4The copper foil soft connection structure shown includes a copper foil segment 1 and a joint 2 fixed at both ends of the copper foil segment 1. The copper foil segment 1 is inserted into a preset mounting groove 21 of the joint 2 and fixed. The copper foil segment 1 is composed of multiple foil pieces 12 stacked together. Each foil piece 12 is provided with an arch structure 13 to support the adjacent two foil pieces 12. The fixing part 11 and the mounting groove 21 are both provided with a fixing hole 22. The joint 2 is also provided with an embedding groove 23 and an embedding block 24 extending from the joint 2. The embedding block 24 and the embedding groove 23 are matched in size. The embedding groove 23 and the embedding block 24 are provided with corresponding bolt holes 25.
[0018] As a further arrangement of the above scheme, the convex surface 131 of the arch structure 13 is larger in profile size than the concave surface groove 132. Figure 1 As shown, the arch structure 13 provided on the foil piece 12 is curved from the middle of the foil piece 12 to the two sides as the center line, and is convex in the direction of the two sides, that is, the convex surface 131 takes the middle of the multiple foil pieces 12 as the center line, so that the arching state of the foil pieces 12 on both sides is mirror-imaged.
[0019] As a further arrangement of the above scheme, the embedding block 24 and the embedding groove 23 are also provided with a corresponding tin liquid groove 28. The tin liquid groove 28 occupies a part of the embedding groove 23 and the embedding block 24, and is connected with the mating joint of the embedding block 24 and the embedding groove 23. When the soldering tin liquid is introduced, the soldering tin liquid can flow into the mating joint of the embedding block 24 and the embedding groove 23 from the gap.
[0020] As a further arrangement of the above scheme, the embedding block 24 and the embedding groove 23 are also provided with a crease groove 29, which is located in the middle position of the two.
[0021] As a further arrangement of the above scheme, the embedding groove 23 and the embedding block 24 are arranged in a structure with a large end and a small connection, which can make it difficult for the two copper foil soft connections to be separated from the horizontal direction after being connected.
[0022] As a further arrangement of the above scheme, the fixing hole 22 is provided with a rivet hole 26 on the outside of the joint 2. The structure of the rivet hole 26 is that a counterbore larger than the diameter of the fixing hole 22 is provided on the outside of the joint 2. The counterbore is provided to facilitate the connection between the joint 2 and the copper foil segment 1. The setting at this position enables a pin rivet with the same diameter as the fixing hole 22 to be deformed at the end under pressure and embedded into the rivet hole 26, forming a I-shaped structure to fix the two, improving the fixing strength and stability.
[0023] Reference Figures 1-3The copper foil soft connection structure shown comprises multiple layers of foil 12 with an arching structure 13, the arching structure 13 provides the function of supporting the two layers of foil 12 between the upper and lower layers, and the gap formed between the two sides of the supported foil 12 can allow better heat dissipation.
[0024] The opposite fixed holes 22 on the copper foil segment 1 and the joint 2 are provided with matching pin rivets, which can allow the copper foil segment 1 and the joint 2 to be firmly connected, such as Figure 1 As shown, after the fixed part 11 of the copper foil segment 1 is inserted into the mounting groove 21 of the joint 2, the pin rivet is sequentially inserted through the joint 2, the copper foil segment 1, and the joint 2, and then the two ends are extruded and deformed to be embedded in the rivet hole 26 through a pressure device or tool, so that the two ends of the pin rivet are deformed and cannot pass through the fixed hole 22 to form a fixed connection.
[0025] As shown, Figures 1-2 As shown, the embedding groove 23 and the embedding block 24 of the embodiment are also provided with opposite tin liquid grooves 28, which can be used for filling solder liquid after connection to enhance the connection strength of the two, especially for some use scenarios that require tight connection strength, the tin liquid groove 28 is filled with molten solder liquid, which not only fills the tin liquid groove 28, but also fills the connection gap between the embedding groove 23 and the embedding block 24, so as to eliminate the joint as much as possible, improve the connection, and reduce the electrical loss to a certain extent and improve the electrical conductivity.
[0026] As shown, Figure 4 As shown, during normal use, the staff can also selectively fold the embedding block 24 on the joint 2 towards the embedding groove 23, so that the two are embedded and fitted, and the bolt holes 25 on the two can be fixed by bolts after fitting, it is worth noting that in order to fold and embed the two, the embodiment is also provided with a crease groove 29 at the connection part of the folding surface of the embedding groove 23 and the embedding block 24, the crease groove 29 can make the embedding block 24 more easily folded when folded relative to the embedding groove 23, and the folding position is also more accurate, avoiding the problem of embedding misalignment.
[0027] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the present application and equivalent technology, the present application also intends to include these modifications and variations.
Claims
1. A copper foil soft connection structure, characterized by: The utility model relates to a copper foil section (1) and the joint (2) fixed at both ends of copper foil section (1), both ends of copper foil section (1) are provided with fixed part (11) and are inserted into the mounting groove (21) of joint (2) and are fixed, copper foil section (1) is composed of multilayer foil (12) and is stacked, and every foil (12) is provided with arch structure (13) and is supported apart from two adjacent foils (12) with middle part as reference, fixed part (11) and mounting groove (21) are equipped with fixed hole (22), joint (2) still has the embedding groove (23) and the embedding block (24) of opposite joint (2), embedding block (24) and embedding groove (23) are set up with the size matching, and embedding groove (23) and embedding block (24) are equipped with corresponding bolt hole (25).
2. The copper foil soft connection structure according to claim 1, characterized by: The convex surface (131) of the arch structure (13) is larger than the concave surface groove (132) in size.
3. The copper foil soft connection structure according to claim 1, characterized by: The embedding block (24) and the embedding groove (23) are also provided with corresponding tin liquid grooves (28).
4. The copper foil soft connection structure of claim 1, wherein: The embedding block (24) and the embedding groove (23) are also provided with crease grooves (29), which are located in the middle position of both.
5. The copper foil soft connection structure according to claim 1, characterized by: The embedding groove (23) and the embedding block (24) are large at the end and small at the connection.
6. The copper foil soft connection structure according to claim 1, characterized by: The fixed hole (22) is also provided with a rivet hole (26) on the outside of the joint (2).