Lightweight photovoltaic cable
By setting hollow elastic plastic strips on photovoltaic cables, the problem of photovoltaic cables sliding and shaking on the positioning bracket is solved, achieving stable clamping and positioning, improving maintenance convenience and safety, and extending service life.
Patent Information
- Application Number
- CN202423218101.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing photovoltaic cables slide and sway on the positioning bracket, which causes the insulation to wear and age faster, reduces the service life, poses safety hazards, and makes maintenance inconvenient.
The cable body, which uses aluminum alloy wire core, is equipped with a hollow elastic plastic strip for the positioning bracket to clamp. The hollow plastic strip is in the same direction as the cable length and has resilience, so as to achieve stable clamping and positioning and avoid the need for cable ties.
It improves the convenience of inspection and maintenance of photovoltaic cables, reduces insulation friction and bending, extends service life, and enhances safety and structural strength.
Smart Images

Figure CN223757961U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of cable, especially a light weight photovoltaic cable. BACKGROUND
[0002] At present, when installing photovoltaic power generation equipment, multiple photovoltaic cables are often laid together. At present, when laying photovoltaic cables, in order to avoid the scattering of photovoltaic cables, multiple photovoltaic cables are mostly bundled together by using a cable tie. Since the bundling by using a cable tie is generally tight, and the cable tie generally needs to be cut off to replace and maintain the photovoltaic cable, the photovoltaic cable is easy to become scattered when the cable tie is cut off, which brings great inconvenience to the maintenance of the photovoltaic cable. Although a positioning clamp capable of clamping and positioning photovoltaic cables has appeared, since there is no auxiliary clamping structure on the existing photovoltaic cable, the positioning clamp is directly clamped on the insulating skin of the photovoltaic cable. Due to the influence of the hard core inside the photovoltaic cable, in order to facilitate the clamping of the positioning clamp on the photovoltaic cable, and in order to avoid scratching the wire skin of the photovoltaic cable during the clamping process of the positioning clamp, the positioning clamp of the present is mostly not tightly clamped on the photovoltaic cable, and the photovoltaic cable is easy to slide on the positioning clamp. Since photovoltaic equipment is an outdoor device, and the existing photovoltaic cable is mostly exposed, the photovoltaic cable is easy to shake due to the action of outdoor wind, which easily leads to the sliding of the photovoltaic cable on the positioning clamp or the swinging of the photovoltaic cable relative to the positioning clamp. During this process, the hard core is easy to be squeezed together with the positioning clamp to press the insulating skin, which easily leads to the occurrence of large friction and / or bending on the position where the insulating skin contacts the positioning clamp, thereby easily leading to the wear of the insulating skin of the photovoltaic cable, the acceleration of the aging speed, the reduction of the service life, the reduction of the safety, and other situations, and further easily existing a relatively large safety hazard. Therefore, it is necessary to design a light weight photovoltaic cable to solve the above technical problems. SUMMARY
[0003] The utility model aims at solving the above problems and deficiencies, and provides a light weight photovoltaic cable, which can be stably clamped and positioned without the need for a cable tie, thereby facilitating the improvement of the convenience of maintenance and repair, and can reduce the probability of large friction and large bending of the insulating skin while meeting the clamping and positioning, which can facilitate the reduction of the probability of the wear, the acceleration of the aging speed, the reduction of the service life, the reduction of the safety, and other adverse situations of the photovoltaic cable, thereby facilitating the improvement of the safety in use.
[0004] The technical scheme of the utility model is implemented as follows:
[0005] A light weight photovoltaic cable, comprising a cable body adopting aluminum alloy wire core, characterized in that a hollow elastic plastic strip for clamping of a positioning clamp is arranged on the outer wall of the cable body, and the length direction of the hollow elastic plastic strip is the same as the length direction of the cable body.
[0006] Preferably, a positioning groove for clamping of the positioning clamp is reserved between the outer wall of the cable body and the outer wall of the hollow elastic plastic strip.
[0007] Preferably, the hollow elastic plastic strip is a hollow elastic plastic strip with circular cross section.
[0008] Preferably, the transition connection surface between the outer wall of the hollow elastic plastic strip and the outer wall of the cable body is a concave arc transition connection surface.
[0009] Preferably, the central hole of the hollow elastic plastic strip is a circular hole or an elliptical hole.
[0010] Preferably, the elliptical hole is a hole with elliptical radial cross section, and the major axis of the elliptical hole is arranged perpendicularly to the axial center line of the cable body.
[0011] Preferably, the hollow elastic plastic strip and the insulating skin of the cable body are integrally formed.
[0012] The utility model discloses a light weight photovoltaic cable, comprising a cable body adopting aluminum alloy wire core, characterized in that a hollow elastic plastic strip for clamping of a positioning clamp is arranged on the outer wall of the cable body, and the length direction of the hollow elastic plastic strip is the same as the length direction of the cable body. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the light weight photovoltaic cable in the utility model.
[0014] Figure 2 It is the structure schematic view two of the light weight photovoltaic cable in the utility model.
[0015] Figure 3 It is the structure schematic view of the light weight photovoltaic cable in the utility model.
[0016] Figure 4 It is the structure schematic view of the light weight photovoltaic cable in the utility model. Specific implementation
[0017] As Figure 1 Or Figure 2 The utility model discloses a light weight photovoltaic cable, including the cable body 1 of adopting aluminum alloy wire core 11, to realize the invention purpose of the utility model, the hollow elastic plastic strip 2 of being provided with for the positioning card frame carding is arranged on the outer wall of the cable body 1, and the length direction of the hollow elastic plastic strip 2 is with the length direction of the cable body 1 same direction.
[0018] On the light weight photovoltaic cable, the hollow elastic plastic strip 2 for the positioning card frame carding is arranged on the cable body 1, adopts the hollow elastic plastic strip 2, which can make the hollow elastic plastic strip 2 have good resilience under the condition of convenient contraction deformation, which not only can facilitate the positioning card frame to adopt more closely carding, but also can conveniently make the hollow elastic plastic strip 2 be held by the positioning card frame, which can facilitate to realize stable and close carding positioning, without need of binding with the strap, so as to facilitate to improve the convenience of maintenance.
[0019] The hollow elastic plastic strip 2 is provided for the positioning card frame carding, which not only can utilize the hollow elastic plastic strip 2 to enhance the structural strength of the photovoltaic cable, but also does not need to directly card the insulating skin, and can facilitate the positioning card frame to adopt a more closely way to complete the carding positioning of the photovoltaic cable, which can avoid the photovoltaic cable from sliding relative to the positioning card frame, and the hollow elastic plastic strip 2 can play a very good buffering effect when the photovoltaic cable swings relative to the positioning card frame, which can completely avoid the insulating skin of the photovoltaic cable from being adversely pressed during use, and can reduce the probability of large friction and large bending of the insulating skin while meeting the carding positioning, which can facilitate to reduce the probability of adverse conditions such as wear, accelerated aging speed, reduced service life, reduced safety, etc. of the photovoltaic cable, thereby facilitating to improve the safety of use.
[0020] The cable body 1 of adopting aluminum alloy wire core 11, which not only can ensure that the photovoltaic cable has very good conductivity, but also has the characteristics of light weight, which can form a light weight photovoltaic cable, which can facilitate transportation and installation, so the light weight photovoltaic cable can have very high applicability.
[0021] As Figure 1 And Figure 2As shown, the outer wall of the cable body 1 and the outer wall of the hollow elastic plastic strip 2 are provided with positioning grooves 21 for positioning the clamping frame. This not only facilitates stable clamping effect, but also has a compact structure, which can reduce manufacturing cost under the condition of ensuring structural reliability.
[0022] As shown in Figure 1 With Figure 2 As shown, the hollow elastic plastic strip 2 is a hollow elastic plastic strip with a circular cross section. This not only facilitates molding and manufacturing, but also facilitates positioning and clamping, and ensures that the clamping positioning is very stable and reliable.
[0023] As shown in Figure 1 With Figure 2 As shown, the outer wall of the hollow elastic plastic strip 2 and the outer wall of the cable body 1 are connected by a concave arc transition connection surface 22. This can facilitate the connection of the hollow elastic plastic strip 2 and the cable body 1, thereby helping to further improve the reliability and applicability of the lightweight photovoltaic cable.
[0024] As shown in Figure 1 With Figure 2 As shown, the center hole of the hollow elastic plastic strip 2 is a circular hole 23 or an elliptical hole 24. This not only has an easy-to-manufacture structure, but also ensures that the hollow elastic plastic strip 2 has very good elastic contraction and recovery effect, and can stably play a reliable elastic effect, which helps to further improve the reliability and applicability of the lightweight photovoltaic cable.
[0025] As shown in Figure 2 As shown, the elliptical hole 24 is a hole with an elliptical radial cross section, and the major axis of the elliptical hole 24 is perpendicular to the axial center line of the cable body 1. This not only ensures that the hollow elastic plastic strip 2 has good elasticity, but also makes it easier to contract, thereby helping to further improve the applicability of the lightweight photovoltaic cable.
[0026] As shown in Figure 1 With Figure 2 As shown, the hollow elastic plastic strip 2 and the insulating skin 12 of the cable body 1 are integrally formed. This not only greatly improves the manufacturing convenience, but also obtains a very reliable structure, thereby helping to further improve the reliability of the lightweight photovoltaic cable.
[0027] Because the insulating skin 12 is a plastic with elasticity, it can meet the needs of manufacturing the hollow elastic plastic strip 2, thereby meeting the needs of manufacturing the lightweight photovoltaic cable.
[0028] As shown in Figure 3 With Figure 4As shown, in actual use, the positioning clamping frame 3 with a plurality of clamping notches 31 is used for positioning and clamping the light-weight photovoltaic cable, each clamping notch 31 can be used for clamping and positioning the hollow elastic plastic strip 2 of the light-weight photovoltaic cable, and the positioning clamping frame 3 is fixed on the photovoltaic power generation equipment through screws or welding, so that the actual use demand can be met.
[0029] The above embodiment is a preferred embodiment of the present application, and any similar structure and equivalent changes made shall belong to the protection scope of the present application.
Claims
1. A lightweight photovoltaic cable comprising a cable body (1) employing an aluminium alloy wire core (11), characterised in that: The hollow elastic plastic strip (2) is arranged on the outer wall of the cable body (1) for clamping the positioning card frame, and the length direction of the hollow elastic plastic strip (2) is the same as the length direction of the cable body (1).
2. The lightweight photovoltaic cable of claim 1, wherein: The outer wall of the cable body (1) and the outer wall of the hollow elastic plastic strip (2) are reserved with the positioning groove (21) for clamping the positioning card frame.
3. The lightweight photovoltaic cable of claim 1, wherein: The hollow elastic plastic strip (2) is a hollow elastic plastic strip with a circular cross section.
4. The lightweight photovoltaic cable of claim 1, wherein: The outer wall of the hollow elastic plastic strip (2) and the outer wall of the cable body (1) are connected by a concave arc transition connection surface (22).
5. The lightweight photovoltaic cable of claim 1, wherein: The center hole of the hollow elastic plastic strip (2) is a circular hole (23) or an elliptical hole (24).
6. The lightweight photovoltaic cable of claim 5, wherein: The elliptical hole (24) is a hole with an elliptical radial cross section, and the major axis of the elliptical hole (24) is arranged perpendicular to the axial center line of the cable body (1).
7. A lightweight photovoltaic cable according to any one of claims 1 to 6, characterized in that: The hollow elastic plastic strip (2) and the insulating skin (12) of the cable body (1) are an integral structure.