Fermentation device for tea processing
By designing the guiding moving component and the water inlet humidification component, the problem of uneven humidification and agitation in the tea fermentation device was solved, thereby improving the uniformity and quality of tea fermentation.
Patent Information
- Application Number
- CN202520280152.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Existing tea fermentation devices exhibit unevenness during the turning and humidification processes, which affects the tea fermentation effect.
A guide movement component and a water inlet humidification component were designed, including a turning bottom tube and spray holes. The turning bottom tube is moved back and forth on the placement plate by a forward and reverse motor driving the winding roller and the cooperation of the magnetic block and electromagnet. Combined with the spray holes, the tea leaves are humidified and turned, improving the uniformity of humidification.
This improved the uniformity of tea humidification and the agitation effect, thereby enhancing fermentation quality.
Smart Images

Figure CN223759148U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tea processing technology, specifically a fermentation device for tea processing. Background Technology
[0002] According to the patent document with authorization announcement number "CN218737009U" and invention title "A Fermentation Device for Tea Processing," the description states that during use, the operator lifts the lid to open it, places the tea leaves to be fermented onto the fermentation tray, closes the lid, and the motor drives the fermentation tray to rotate inside the fermentation chamber. Balance is maintained by counterweights. During fermentation, an electric heating element is energized for constant temperature heating. The motor ensures all tea leaves receive the same temperature, guaranteeing a constant fermentation temperature. During fermentation, a water pump continuously delivers water from the tank to the nozzles, maintaining the required humidity within the fermentation chamber. The rotation of the fermentation tray also ensures a certain level of humidity for the tea leaves. An air pump blows air into the fermentation chamber, aerating the tea leaves. A ventilation window maintains a certain level of oxygen within the chamber. As the tea leaves are blown away by the air, they are dispersed onto a filter screen on a pull plate. The pull plate is then manually removed from the fermentation chamber for further processing. However, the following drawbacks still exist:
[0003] During the fermentation process of tea, it is inconvenient to turn the tea leaves over, which may result in low uniformity of humidification and make it difficult for the tea leaves to have even contact with oxygen. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a fermentation device for tea processing, which effectively solves the problem that it is inconvenient to turn the tea leaves, which may result in low humidification uniformity.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a fermentation device for tea processing, comprising a box body, wherein a placement board for laying and holding tea is fixedly installed inside the box body, and a guide moving component for turning the material and spraying water for humidification is provided above the placement board.
[0006] The guiding and moving assembly includes a distribution pipe disposed above the placement plate, a connecting pipe installed on one side of the distribution pipe, and a flipping bottom pipe installed at equal intervals at the bottom end of the distribution pipe. The bottom end of the flipping bottom pipe is inserted into the tea leaves that are placed inside. Spray holes are evenly opened on the outer side of the bottom end of the flipping bottom pipe. One end of the connecting pipe is connected to a water inlet humidification assembly for moving drive and water inlet.
[0007] Preferably, a guide block is installed at one end of the distribution pipe near the back of the box, a guide rod is fixedly installed inside the box, the guide block and the guide rod are slidably connected, a magnetic block is installed at the top of the guide block, and an electromagnet is installed on the inner wall of one end of the box.
[0008] Preferably, the water inlet humidification assembly includes a water inlet hose connected to the connecting pipe, a perforation is provided at one end of the housing, the water inlet hose passes through the perforation to the outside of the housing, a faucet is installed at the top of the housing, and one end of the water inlet hose is connected to the faucet.
[0009] Preferably, a winding roller is provided above the housing, the water inlet hose between the distribution pipe and the faucet is wound around the outside of the winding roller, the top of the winding roller is fixedly connected to the output shaft of the forward and reverse motor, and a mounting bracket is installed on the top of the housing, and the forward and reverse motor is fixedly installed on the mounting bracket.
[0010] Preferably, a guide roller is installed on one side of the housing, the guide roller is located above the perforation, and the guide roller is used to limit the water inlet hose.
[0011] Preferably, constant temperature heaters are installed at equal intervals on the inner bottom wall of the box, temperature sensors and humidity sensors are installed inside the box, and boxes have doors installed symmetrically on the front.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] During operation, a placement plate is used to hold tea leaves, and the water inlet hose is wound up and down to move the bottom tube along the length of the placement plate. When humidifying, water is sprayed from the spray hole at the bottom of the bottom tube onto the surface of the tea leaves, making it convenient to humidify tea leaves in different positions.
[0014] During operation, the rotating roller is driven by a forward and reverse motor, and the interaction between the magnetic block and the electromagnet drives the bottom tube to move back and forth along the length of the placement plate, thereby turning the tea leaves on the placement plate, improving the uniformity of humidification and enhancing the humidification effect. Attached Figure Description
[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0016] In the attached diagram:
[0017] Figure 1 This is a schematic diagram of the structure of a fermentation device for tea processing according to the present invention;
[0018] Figure 2 This is a schematic diagram of the internal structure of the box of this utility model;
[0019] Figure 3 This is a schematic diagram of the box structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the distribution pipe structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the water inlet humidification component of this utility model.
[0022] In the diagram: 1. Box body; 2. Box door; 3. Placement plate; 4. Constant temperature heater; 5. Guide moving assembly; 501. Guide rod; 502. Electromagnet; 503. Distribution pipe; 504. Connecting pipe; 505. Flipping bottom pipe; 506. Spray hole; 507. Guide block; 508. Magnetic block; 6. Water inlet humidification assembly; 601. Perforation; 602. Guide roller; 603. Water inlet hose; 604. Faucet; 605. Winding roller; 606. Forward and reverse motor; 607. Mounting bracket. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Depend on Figure 1-5 The present invention relates to a fermentation device for tea processing, comprising a box body 1, a placement plate 3 for laying and holding tea leaves is fixedly installed inside the box body 1, a guide moving component 5 for turning the material and spraying water for humidification is provided above the placement plate 3, a constant temperature heater 4 is installed at equal intervals on the inner bottom wall of the box body 1, a temperature sensor and a humidity sensor are installed inside the box body 1, and a box door 2 is symmetrically installed on the front of the box body 1.
[0025] The guiding and moving assembly 5 includes a distribution pipe 503 disposed above the placement plate 3. A connecting pipe 504 is installed on one side of the distribution pipe 503. A tilting bottom pipe 505 is equidistantly installed at the bottom end of the distribution pipe 503. The bottom end of the tilting bottom pipe 505 is inserted into the tea leaves being placed. Spray holes 506 are evenly distributed on the outer side of the bottom end of the tilting bottom pipe 505. One end of the connecting pipe 504 is connected to a water inlet humidification assembly 6 for movement drive and water inlet. A [missing information - likely a device or component] is installed at the end of the distribution pipe 503 near the back of the housing 1. The guide block 507 is fixedly installed inside the housing 1 with a guide rod 501. The guide block 507 is slidably connected to the guide rod 501. A magnet 508 is installed on the top of the guide block 507. An electromagnet 502 is installed on the inner wall of one end of the housing 1. The placement plate 3 is used to hold tea leaves. When the bottom tube 505 is flipped and moves along the length of the placement plate 3, water is sprayed from the spray hole 506 on the bottom end of the bottom tube 505 onto the surface of the tea leaves during humidification, which facilitates humidification of tea leaves in different positions.
[0026] The water inlet humidification assembly 6 includes a water inlet hose 603 connected to the connecting pipe 504. A perforation 601 is provided at one end of the housing 1, through which the water inlet hose 603 passes to the outside of the housing 1. A faucet 604 is installed at the top of the housing 1, and one end of the water inlet hose 603 is connected to the faucet 604. A winding roller 605 is provided above the housing 1. The water inlet hose 603 between the distribution pipe 503 and the faucet 604 is wound around the outside of the winding roller 605. The top end of the winding roller 605 is fixedly connected to the output shaft of the forward / reverse motor 606. A mounting bracket 607 is installed at the top, and a forward and reverse motor 606 is fixedly installed on the mounting bracket 607. A guide roller 602 is installed on one side of the housing 1. The guide roller 602 is located above the perforation 601. The guide roller 602 is used to limit the water inlet hose 603. The forward and reverse motor 606 drives the winding roller 605 to rotate and, together with the force between the magnetic block 508 and the electromagnet 502, drives the flipping bottom tube 505 to move back and forth along the length of the placement plate 3, thereby flipping the tea leaves on the placement plate 3, improving the humidification uniformity and humidification effect.
[0027] Working principle: During operation, the tea leaves to be fermented are first placed on the placement plate 3. After closing the door 2, the constant temperature heater 4 is turned on to heat the inside of the chamber 1, so that the temperature inside the chamber 1 is maintained at the required temperature level. According to the humidity sensor inside the chamber 1, when humidification is needed, the water tap 604 is turned on, so that water is sprayed onto the surface of the tea leaves through the water inlet hose 603, the distribution pipe 503, the bottom flipping pipe 505 and the spray hole 506, so as to achieve the humidification effect.
[0028] Meanwhile, during the fermentation process, the forward and reverse motor 606 drives the winding roller 605 to rotate in both directions. When the winding roller 605 rotates in the forward direction, it winds up the water inlet hose 603, thereby pulling the distribution pipe 503 towards the perforation 601. When the winding roller 605 rotates in the reverse direction, the magnetic block 508 moves back under the magnetic attraction of the electromagnet 502, so that the distribution pipe 503 can move back and forth along the length of the placement plate 3, which facilitates the humidification of the tea leaves on the placement plate 3. At the same time, the bottom tube 505 can continuously turn the tea leaves, improving the uniformity of humidification.
[0029] Once the humidity sensor detects sufficient humidity, the faucet 604 is turned off to stop humidification.
Claims
1. A fermentation device for tea processing comprising a box (1), characterized in that: The inside of the box (1) is fixedly provided with a placing plate (3) for laying tea leaves, and a guiding moving assembly (5) for stirring and water spraying is arranged above the placing plate (3). The guiding moving assembly (5) comprises a distribution pipe (503) arranged above the placing plate (3), a connecting pipe (504) is arranged on one side of the distribution pipe (503), a stirring bottom pipe (505) is equidistantly arranged at the bottom end of the distribution pipe (503), the bottom end of the stirring bottom pipe (505) is inserted into the laid tea leaves, a plurality of spraying holes (506) are uniformly arranged on the outer side of the bottom end of the stirring bottom pipe (505), and a water inlet humidifying assembly (6) for moving driving and water inlet is connected to one end of the connecting pipe (504).
2. The fermentation device for processing tea leaves according to claim 1, characterized in that: The distribution pipe (503) is provided with a guide block (507) at one end close to the back of the box (1), a guide rod (501) is fixedly arranged in the box (1), the guide block (507) is slidably connected with the guide rod (501), a magnetic block (508) is arranged at the top end of the guide block (507), and an electromagnet (502) is arranged on the inner wall of one end of the box (1).
3. The fermentation device for tea processing according to claim 1, characterized in that: The water inlet humidifying assembly (6) comprises a water inlet hose (603) connected with the connecting pipe (504), a perforation (601) is arranged at one end of the box (1), the water inlet hose (603) passes through the perforation (601) to the outside of the box (1), a water faucet (604) is arranged at the top end of the box (1), and one end of the water inlet hose (603) is connected with the water faucet (604).
4. The fermentation device for processing tea leaves according to claim 3, characterized in that: A winding roller (605) is arranged above the box (1), the water inlet hose (603) between the distribution pipe (503) and the water faucet (604) is wound on the outside of the winding roller (605), the top end of the winding roller (605) is fixedly connected with the output shaft of a forward-reverse motor (606), a mounting bracket (607) is arranged at the top end of the box (1), and the forward-reverse motor (606) is fixedly arranged on the mounting bracket (607).
5. The fermentation device for tea processing according to claim 3, characterized in that: A guide roller (602) is arranged on one side of the box (1), the guide roller (602) is arranged above the perforation (601), and the guide roller (602) is used for limiting the water inlet hose (603).
6. The fermentation device for tea processing according to claim 1, characterized in that: A constant temperature heater (4) is equidistantly arranged on the inner bottom wall of the box (1), a temperature sensor and a humidity sensor are arranged in the box (1), and box doors (2) are symmetrically arranged on the front of the box (1).