Granulating device with variable-diameter adjusting structure

By introducing a variable diameter adjustment structure and a stirring mechanism into the granulation device, the problems of time-consuming and labor-intensive replacement of extrusion plates and uneven material mixing have been solved, enabling rapid replacement and uniform mixing, thereby improving production efficiency and product quality.

CN223760950UActive Publication Date: 2026-01-06JIANGYIN SANLIANG CHEM
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Patent Information

Application Number
CN202520079193.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-06
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing granulation equipment requires disassembling the extrusion plate and cutting device when changing to different particle sizes, which is time-consuming and labor-intensive, and the material is not mixed evenly.

Method used

A granulation device with a variable diameter adjustment structure was designed, including an annular baffle, a limiting groove, a limiting block, and a limiting rod. The combination of the limiting rod and the annular baffle enables the rapid fixing and disassembly of the extrusion plate, and the stirring diameter is adjusted by a magnet through the stirring rod in the stirring mechanism to improve the mixing uniformity.

Benefits of technology

It enables rapid replacement of extrusion plates and uniform mixing of materials, simplifies the operation process, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a granulation device with a variable-diameter adjusting structure, and particularly relates to the technical field of a granulator in the organic cobalt salt preparation process, the granulation device comprises a granulation cylinder, a discharge hole is formed in one end of the granulation cylinder, an extrusion plate is arranged at the discharge hole, one end of the extrusion plate is installed in a limiting groove formed in the inner side wall of an annular baffle, and the other end of the extrusion plate is connected with the annular baffle. A limiting block is fixedly arranged on the outer side wall of the extrusion plate, a supporting rod is fixedly arranged on the inner side of the annular baffle, a cutting motor is installed on the supporting rod, a cutting blade is fixedly connected to an output shaft of the cutting motor, and a stirring mechanism is arranged in the feeding hopper. And a discharge plate is fixedly arranged on the granulation cylinder and below the annular baffle plate. After the annular baffle is installed, one end of the limiting rod abuts against the inner side wall of the installation hole, the limiting rod can be prevented from sliding out of the limiting hole, and therefore the extrusion plate can be fixed, and only the annular baffle needs to be detached and pulled out, and the limiting rod needs to be pulled out when the annular baffle is detached.
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Description

Technical Field

[0001] This utility model relates to the field of granulation technology in the preparation of organic cobalt salts, specifically a granulation device with a variable diameter adjustment structure. Background Technology

[0002] Granulation equipment is a type of molding machinery that can shape materials into specific shapes. It is generally classified into three types: roller dry granulators, drum granulators, and dry roller press granulators. The working principle of a roller dry granulator is that various dry powder materials are added from the top of the equipment, degassed, and pre-compressed by a screw before entering the rollers. Under the extreme extrusion force of the rollers, the material undergoes plastic deformation and is compressed into flakes. The flakes then undergo crushing, granulation, and screening processes to obtain granular products. The principle of a drum granulator is to introduce steam, gaseous ammonia, or add phosphoric acid, nitric acid, sulfuric acid, nitrogen solution, phosphorus-ammonia slurry, or heavy calcium slurry into the machine, completing the chemical reaction in a tubular reactor for compound fertilizer granulation; or to add a small amount of water for cold granulation of compound fertilizer. The material to be granulated is rotated within the drum, rolling and rotating. Under certain humidity and temperature conditions, the material agglomerates into spheres. During this movement, smaller particles gradually clump together into granules of a specific size, completing the granulation process. The working principle of a dry roller press granulator is to add dry powder material from the top of the equipment to obtain granular products.

[0003] When using a granulation device, if it is necessary to process products of different particle sizes, it is necessary to rotate and switch between extrusion plates of different particle sizes. However, the granulation device has a cutting device on the outside of the extrusion plate. When switching the extrusion plate, it is necessary to disassemble both the extrusion plate and the cutting device at the same time. The operation is time-consuming, laborious and inconvenient to use. Summary of the Invention

[0004] The purpose of this invention is to provide a granulation device with a variable diameter adjustment structure for the preparation of organic cobalt salts, so as to solve the problems mentioned in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A granulation device with a variable diameter adjustment structure includes a granulation cylinder, a feed hopper at one end of the granulation cylinder, a discharge hole at one end of the granulation cylinder, an extrusion plate at the discharge hole, one end of the extrusion plate being installed in a limiting groove on the inner side wall of an annular baffle, and a limiting block being fixedly installed on the outer side wall of the extrusion plate, a support rod being fixedly installed on the inner side of the annular baffle, a cutting motor being installed on the support rod, a cutting blade being fixedly connected to the output shaft of the cutting motor, a stirring mechanism being installed inside the feed hopper, and a discharge plate being fixedly installed on the granulation cylinder below the annular baffle.

[0007] In a preferred embodiment, the limiting block is slidably disposed in the limiting groove, and a limiting hole is formed on the limiting block. A limiting rod is slidably disposed on the annular baffle, and the limiting rod is inserted into the limiting hole. The extrusion plate is placed inside the annular baffle through the limiting block and is limited by the limiting rod. After the annular baffle is installed, the limiting rod is limited by the inner wall of the granulation cylinder to prevent the limiting rod from sliding out of the limiting hole.

[0008] In a preferred embodiment, the extrusion plate has an extrusion hole, and an annular sealing block is fixedly provided on the edge of the extrusion plate. An annular sealing groove matching the annular sealing block is provided on the inner sidewall of the discharge hole. The annular sealing block and the annular sealing groove can improve the sealing performance between the extrusion plate and the mounting hole.

[0009] In a preferred embodiment, an mounting plate is fixedly provided on the outer wall of the annular baffle, and an mounting block is fixedly provided on the outer wall of the granulation cylinder. The mounting plate and the mounting block are matched, and the mounting plate and the mounting block are provided to facilitate the fixing of the annular baffle.

[0010] In a preferred embodiment, the stirring mechanism includes a stirring motor fixedly mounted on the upper end of the feed hopper, a turntable fixedly mounted on the output shaft of the stirring motor, a support sleeve fixedly mounted on the turntable, and a stirring rod slidably mounted on the support sleeve. When feeding material into the feed hopper, the stirring rod can be used to stir the material, so that the material is mixed evenly.

[0011] In a preferred embodiment, a first magnet is fixedly installed at the end of the stirring rod away from the support sleeve, and a plurality of second magnets are evenly spaced inside the side wall of the feed hopper. A spring is installed inside the support sleeve and is connected to the stirring rod. The arrangement of the first and second magnets allows the stirring rod to extend and retract, thereby adjusting the stirring diameter and improving the stirring effect.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model features a structure including an annular baffle, a limiting groove, a limiting block, a limiting hole, a limiting rod, an annular sealing block, and an annular sealing groove. The extrusion plate is slidably positioned inside the annular baffle via the limiting block and limited by the limiting rod, which passes through the annular baffle. After the annular baffle is installed, one end of the limiting rod abuts against the inner wall of the mounting hole, preventing the limiting rod from sliding out of the limiting hole, thus fixing the extrusion plate. Disassembly is simple; the annular baffle is removed and the limiting rod is pulled out. The structure is simple and easy to operate, facilitating the processing of products with different particle sizes.

[0014] 2. This utility model is equipped with a stirring mechanism. During the stirring process, the stirring rod can extend and retract under the action of the first magnet and the second magnet, thereby changing the stirring diameter of the stirring rod, resulting in better stirring effect and more uniform material mixing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0017] Figure 3 This is a schematic diagram of the installation structure of the annular baffle and the extrusion plate of this utility model;

[0018] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model.

[0019] Labels in the diagram: 1. Granulation cylinder; 2. Feed hopper; 3. Discharge hole; 4. Extrusion plate; 5. Annular baffle; 6. Support rod; 7. Cutting motor; 8. Cutting blade; 9. Mixing mechanism; 901. Mixing motor; 902. Turntable; 903. Support sleeve; 904. Mixing rod; 905. First magnet; 10. Limiting groove; 11. Limiting block; 12. Discharge plate; 13. Limiting hole; 14. Limiting rod; 15. Annular sealing block; 16. Mounting block; 17. Mounting plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a granulation device with a variable diameter adjustment structure, the technical solution of which is as follows:

[0022] A granulation device with a variable diameter adjustment structure includes a granulation cylinder 1, a feed hopper 2 at one end of the granulation cylinder 1, a discharge hole 3 at one end of the granulation cylinder 1, an extrusion plate 4 at the discharge hole 3, one end of the extrusion plate 4 being installed in a limiting groove 10 on the inner side wall of an annular baffle 5, and a limiting block 11 being fixedly installed on the outer side wall of the extrusion plate 4, a support rod 6 being fixedly installed on the inner side of the annular baffle 5, a cutting motor 7 being installed on the support rod 6, a cutting blade 8 being fixedly connected to the output shaft of the cutting motor 7, a stirring mechanism 9 being provided inside the feed hopper 2, and a discharge plate 12 being fixedly installed on the granulation cylinder 1 below the annular baffle 5.

[0023] In a preferred embodiment, the limiting block 11 is slidably disposed in the limiting groove 10, and the limiting block 11 has a limiting hole 13. The annular baffle 5 is slidably disposed on a limiting rod 14, which is inserted into the limiting hole 13. The extrusion plate 4 slides into the limiting groove 10 through the limiting block 11 and is installed by inserting the limiting rod 14 into the limiting hole 13.

[0024] In a preferred embodiment, the extrusion plate 4 has an extrusion hole, and an annular sealing block 15 is fixedly provided on the edge of the extrusion plate 4. An annular sealing groove matching the annular sealing block 15 is provided on the inner side wall of the discharge hole 3. After the annular baffle 5 is installed, the annular sealing block 15 is placed in the annular sealing groove to improve the sealing performance of the extrusion plate 4.

[0025] In a preferred embodiment, an mounting plate 17 is fixedly provided on the outer wall of the annular baffle 5, and an mounting block 16 is fixedly provided on the outer wall of the granulation cylinder 1. The mounting plate 17 and the mounting block 16 are matched, and the mounting plate 17 and the mounting block 16 are used to facilitate the installation and fixation of the annular baffle 5.

[0026] In a preferred embodiment, the stirring mechanism 9 includes a stirring motor 901 fixedly mounted on the upper end of the feed hopper 2. A turntable 902 is fixedly mounted on the output shaft of the stirring motor 901. A support sleeve 903 is fixedly mounted on the turntable 902. A stirring rod 904 is slidably mounted on the support sleeve 903. A first magnet 905 is fixedly mounted on the end of the stirring rod 904 away from the support sleeve 903. A plurality of second magnets are evenly spaced inside the side wall of the feed hopper 2. A spring is installed inside the support sleeve 903. The spring is connected to the stirring rod 904. When the stirring motor 901 drives the turntable 902, the support sleeve 903, and the stirring rod 904 to rotate, the first magnet 905 on the stirring rod 904 continuously approaches and moves away from the second magnets inside the side wall of the feed hopper 2, causing the stirring rod 904 to continuously extend and retract, thereby stirring the raw materials using the continuously extending and retracting stirring rod 904.

[0027] The working principle of this utility model:

[0028] In use, the material is fed into the feed hopper 2. The stirring motor 901 in the feed hopper 2 drives the turntable 902 to rotate. When the turntable 902 rotates, it drives the support sleeve 903 and the stirring rod 904 to rotate. When the stirring rod 904 rotates, the first magnet 905 continuously approaches or moves away from the second magnet inside the side wall of the feed hopper 2. When the first magnet 905 approaches the second magnet, the stirring rod 904 extends outward under the attraction force, thereby extending the length of the stirring rod 904. When the first magnet 905 moves away from the second magnet, the stirring rod 904 extends inward under the action of the spring, thereby adjusting the stirring diameter of the stirring rod 904. The material enters the granulation cylinder 1 for granulation. Under the action of the spiral pushing pressure, the material is extruded and shaped through the extrusion plate 4. Then, the cutting motor 7 drives the cutting blade 8 to cut the product. The cut product is discharged through the discharge plate 12.

[0029] When processing products with different particle sizes, unscrew the locking bolts on the mounting plate 17 and mounting block 16, pull out the annular baffle 5 from the mounting hole 3, then pull out the limiting rod 14 from the limiting hole 13, and pull out the limiting block 11 on the extrusion plate 4 from the limiting groove 10. This will separate the annular baffle 5 from the extrusion plate 4. Then, install a suitable extrusion plate 4 inside the annular baffle 5, push the annular baffle 5 into the mounting hole 3, and fix the mounting plate 17 and mounting block 16 with the locking bolts.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A granulator with a variable-diameter adjusting structure, comprising a granulator cylinder (1), one end of the granulator cylinder (1) being provided with a feeding hopper (2), characterized in that: One end of the granulating cylinder (1) is provided with a discharge hole (3), the discharge hole (3) is provided with an extrusion plate (4), one end of the extrusion plate (4) is installed in the limiting groove (10) of the inner side wall of the ring baffle (5), and the outer side wall of the extrusion plate (4) is fixedly provided with a limiting block (11), the inner side of the ring baffle (5) is fixedly provided with a supporting rod (6), the supporting rod (6) is provided with a cutting motor (7), the output shaft of the cutting motor (7) is fixedly connected with a cutting blade (8), the inside of the feeding hopper (2) is provided with a stirring mechanism (9), and the granulating cylinder (1) is fixedly provided with a discharge plate (12) below the ring baffle (5).

2. The granulator with the variable-diameter adjusting structure according to claim 1, characterized in that: The limiting block (11) is slidably arranged in the limiting groove (10), the limiting block (11) is provided with a limiting hole (13), and the ring baffle (5) is slidably provided with a limiting rod (14), the limiting rod (14) is inserted into the limiting hole (13).

3. The granulator with the variable-diameter adjusting structure according to claim 2, characterized in that: The extrusion plate (4) is provided with an extrusion hole, the edge of the extrusion plate (4) is fixedly provided with a ring-shaped sealing block (15), and the inner side wall of the discharge hole (3) is provided with a ring-shaped sealing groove matched with the ring-shaped sealing block (15).

4. The granulator with the variable-diameter adjusting structure according to claim 1, characterized in that: The outer side wall of the ring baffle (5) is fixedly provided with a mounting plate (17), and the outer side wall of the granulating cylinder (1) is fixedly provided with a mounting block (16).

5. The granulator with a variable-diameter adjustment structure according to claim 1, characterized in that: The stirring mechanism (9) comprises a stirring motor (901) fixedly arranged on the upper end of the feeding hopper (2), an output shaft of the stirring motor (901) is fixedly provided with a rotating disc (902), the rotating disc (902) is fixedly provided with a supporting sleeve (903), and the supporting sleeve (903) is slidably provided with a stirring rod (904).

6. The granulator with the variable-diameter adjusting structure according to claim 5, characterized in that: One end of the stirring rod (904) away from the supporting sleeve (903) is fixedly provided with a first magnet (905), the inner side wall of the feeding hopper (2) is uniformly provided with a plurality of second magnets, the supporting sleeve (903) is provided with a spring, and the spring is connected with the stirring rod (904).