Friction electrostatic impurity removal device

Abstract

The utility model relates to the technical field of tea processing equipment, in particular to a friction static impurity removal device which comprises an installation frame, a conveying belt is installed on the installation frame, a processing box is fixedly installed at the end, located on the downstream portion of the conveying belt, of the installation frame, and two static rollers are symmetrically installed in the processing box in a transmission mode. Mounting plates are fixedly mounted on the outer sides of the two electrostatic rollers in the treatment box, and electrostatic sheets are fixedly mounted on the outer walls of the sides, close to the electrostatic rollers, of the mounting plates. Impurities in materials are adsorbed by static electricity generated by friction. Meanwhile, a supporting frame and a scraping piece are further arranged in the treatment box, and the scraping piece is tightly attached to the outer wall of the electrostatic roller and used for scraping away impurities adsorbed to the electrostatic roller. A discharging barrel is further arranged on the lower portion in the treatment box and used for guiding out scraped impurities. According to the design, impurity removal treatment can be efficiently and continuously carried out on the materials, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, specifically to a triboelectric electrostatic impurity removal device. Background Technology

[0002] During tea processing, raw materials often contain various impurities such as dust, broken leaves, and grass clippings. The presence of these impurities not only affects the purity and appearance of the tea but may also negatively impact its taste and aroma. Traditional methods of impurity removal often rely on manual selection or the use of simple sieving equipment, but these methods are inefficient and struggle to thoroughly remove fine or sticky impurities.

[0003] Especially for high-quality tea, the purity requirements during processing are extremely high; even the slightest impurity can affect the final quality and market value of the tea. Therefore, finding efficient, continuous processing equipment capable of thoroughly removing impurities from tea has become an urgent problem to be solved in the tea processing industry.

[0004] While existing impurity removal equipment can meet the needs of tea processing to some extent, it often suffers from problems such as low removal efficiency, complex operation, high equipment cost, and difficulty in adapting to the impurity removal requirements of different types and sizes of tea. Especially when dealing with highly adhesive or fine impurities, traditional equipment often fails to achieve ideal removal results. Therefore, we propose a triboelectric electrostatic impurity removal device. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a triboelectric electrostatic impurity removal device.

[0006] The technical solution of this utility model is:

[0007] A triboelectric electrostatic impurity removal device includes a mounting frame on which a conveyor belt is mounted. A processing box is fixedly mounted on the downstream end of the mounting frame. Two electrostatic rollers are symmetrically mounted inside the processing box. A mounting plate is fixedly mounted on the outer side of each of the two electrostatic rollers inside the processing box. An electrostatic sheet is fixedly mounted on the outer wall of each mounting plate near the electrostatic roller, and the electrostatic sheet is in close contact with the electrostatic roller. Two support frames are symmetrically fixedly connected inside the processing box. A scraper is fixedly mounted on the top of each support frame, and the two scrapers are in close contact with the outer walls of the two electrostatic rollers. A feeding cylinder is fixedly mounted inside the processing box below the two electrostatic rollers, and the feeding cylinder extends from the bottom of the processing box.

[0008] A U-shaped frame is fixedly installed on the top of the mounting frame, a combing roller is rotatably installed inside the U-shaped frame, and a combing motor with an output shaft coaxially fixed to the combing roller is installed on the outer wall of the U-shaped frame.

[0009] As a preferred technical solution, two gears are installed on the outer wall of the processing box and are respectively fixed coaxially with two electrostatic rollers. The two gears mesh with each other. An L-shaped plate is fixedly installed on the outer wall of the processing box, and a drive motor is installed on the L-shaped plate. The output shaft of the drive motor is fixed coaxially with one of the gears.

[0010] As a preferred technical solution, a guide cylinder is fixedly installed inside the processing box below each scraper, and the bottom of the guide cylinder extends to the outside of the processing box.

[0011] As a preferred technical solution, a lower guide plate is fixedly installed at the bottom of the processing unit below each of the two guide cylinders, and the lower guide plate extends to the side away from the processing box.

[0012] As a preferred technical solution, two upper guide plates are symmetrically fixedly connected to the top of the processing box, and both upper guide plates extend between the two electrostatic rollers.

[0013] As a preferred technical solution, a horizontal plate is fixedly installed inside each of the feed cylinders, and a number of equally spaced holes are opened on the horizontal plate, with a fan installed in each hole.

[0014] As a preferred technical solution, the mounting frame has two first legs symmetrically fixedly installed at the bottom, and a second leg is fixedly installed on each of the opposite outer walls of the processing box, with the bottoms of the four legs flush.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes electrostatic adsorption generated by friction to remove impurities from materials. Simultaneously, the processing chamber is equipped with a support frame and a scraper. The scraper is in close contact with the outer wall of the electrostatic roller to remove the adsorbed impurities. A discharge cylinder is located at the bottom of the processing chamber to discharge the scraped impurities. This design enables efficient and continuous impurity removal from materials, improving production efficiency and product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the processing box in this utility model;

[0019] Figure 3 In this utility model Figure 2 A magnified view of a portion of the image;

[0020] Figure 4 This is a schematic diagram of the internal structure of the horizontal plate in this utility model;

[0021] The meanings of the labels in the diagram are as follows:

[0022] 1. Mounting frame; 10. U-shaped frame; 11. Carding roller; 12. Carding motor; 13. Conveyor belt; 2. Processing box; 20. L-shaped plate; 21. Gear; 22. Drive motor; 23. Lower guide plate; 24. Electrostatic roller; 25. Upper guide plate; 26. Mounting plate; 27. Electrostatic sheet; 28. Support frame; 280. Scraper; 29. ​​Guide cylinder; 210. Discharge cylinder; 211. Horizontal plate; 212. Fan; 3. First support leg; 4. Second support leg. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution:

[0025] The triboelectric electrostatic impurity removal device includes a mounting frame 1, on which a conveyor belt 13 is mounted. A processing box 2 is fixedly mounted on the downstream end of the mounting frame 1 at the conveyor belt 13. Two electrostatic rollers 24 are symmetrically mounted inside the processing box 2. A mounting plate 26 is fixedly mounted on the outer side of each electrostatic roller 24 inside the processing box 2. An electrostatic sheet 27 is fixedly mounted on the outer wall of each mounting plate 26 near the electrostatic roller 24, and the electrostatic sheet 27 is in close contact with the electrostatic roller 24. Two support frames 28 are symmetrically fixedly connected inside the processing box 2. A scraper 280 is fixedly mounted on the top of each support frame 28, and the two scrapers 280 are in close contact with the outer walls of the two electrostatic rollers 24 respectively. A feeding cylinder 210 is fixedly mounted inside the processing box 2 below the two electrostatic rollers 24, and the feeding cylinder 210 extends from the bottom of the processing box 2. This device uses friction to generate electrostatic adsorption to remove impurities from the material. Meanwhile, the processing box 2 is also equipped with a support frame 28 and a scraper 280. The scraper 280 is in close contact with the outer wall of the electrostatic roller 24 to scrape off impurities adsorbed on the electrostatic roller 24. A discharge cylinder 210 is also located at the bottom inside the processing box 2 to discharge the scraped impurities. This design enables efficient and continuous impurity removal from materials, improving production efficiency and product quality.

[0026] In a preferred embodiment, a U-shaped frame 10 is fixedly mounted on the top of the mounting frame 1, and a combing roller 11 is rotatably mounted inside the U-shaped frame 10. A combing motor 12, with its output shaft coaxially fixed to the combing roller 11, is mounted on the outer wall of the U-shaped frame 10. By fixing the U-shaped frame 10 on the top of the mounting frame 1 and rotatably mounting the combing roller 11 and the combing motor 12 inside the U-shaped frame 10, preliminary combing and dispersion of the material on the conveyor belt 13 are achieved, which helps to separate impurities from materials in the subsequent electrostatic purification process and improves the purification effect.

[0027] In a preferred embodiment, two gears 21 are mounted on the outer wall of the processing box 2, each coaxially fixed to one of the two electrostatic rollers 24. The two gears 21 mesh with each other. An L-shaped plate 20 is fixedly mounted on the outer wall of the processing box 2, and a drive motor 22 is mounted on the L-shaped plate 20. The output shaft of the drive motor 22 is coaxially fixed with one of the gears 21. By mounting two meshing gears 21 on the outer wall of the processing box 2 and using the drive motor 22 on the L-shaped plate 20 to drive one of the gears 21 to rotate, synchronous rotation of the two electrostatic rollers 24 is achieved, ensuring the stability and continuity of the impurity removal process. At the same time, this design simplifies the transmission structure and reduces equipment cost and maintenance difficulty.

[0028] In a preferred embodiment, a guide cylinder 29 is fixedly installed inside the processing box 2 below each scraper 280, with the bottom of the guide cylinder 29 extending to the outside of the processing box 2. This allows impurities scraped off by the scrapers 280 to be promptly poured out of the processing box 2, avoiding the accumulation of impurities and secondary pollution, and improving the hygiene and reliability of the equipment.

[0029] In a preferred embodiment, a lower guide plate 23 is fixedly installed below each of the two guide cylinders 29 at the bottom of the processing unit, with the lower guide plate 23 extending away from the processing box 2. This further guides impurities away from the processing box 2, facilitating impurity collection and processing, and improving the ease of use and practicality of the equipment.

[0030] In a preferred embodiment, two upper guide plates 25 are symmetrically fixedly connected to the top of the processing box 2, and both upper guide plates 25 extend between the two electrostatic rollers 24. This guides the material to enter the electrostatic rollers 24 more evenly, improving the efficiency and uniformity of electrostatic impurity removal, while also helping to avoid clogging and accumulation of material at the electrostatic rollers 24.

[0031] In a preferred embodiment, each guide cylinder 29 has a horizontal plate 211 fixedly installed inside it. The horizontal plate 211 has several equally spaced holes, and a fan 212 is installed in each hole. The airflow generated by the fan 212 can further accelerate the discharge and dispersion of impurities, thereby improving the impurity discharge efficiency of the guide cylinder 29 and the overall performance of the equipment.

[0032] In this preferred embodiment, two first legs 3 are symmetrically fixedly installed at the bottom of the mounting frame 1, and a second leg 4 is fixedly installed on each of the opposite outer walls of the processing box 2. The bottoms of the four legs are flush. This ensures the stability and balance of the equipment, facilitates its installation, debugging, and use, and also improves the aesthetics and overall coordination of the equipment.

[0033] When using the triboelectric electrostatic purification device of this utility model:

[0034] First, the material is placed on the conveyor belt 13. As the conveyor belt 13 moves, the material enters the U-shaped frame 10 at the top of the mounting frame 1. Inside the U-shaped frame 10, the combing motor 12 drives the combing roller 11 to rotate, performing preliminary combing and dispersion of the material. This helps to separate impurities from the material during the subsequent electrostatic purification process, improving the purification effect.

[0035] Next, the material enters the processing chamber 2, where it is held and passed through by two electrostatic rollers 24. A drive motor 22, mounted on the outer wall of the processing chamber 2 via an L-shaped plate 20, drives a gear 21 coaxially fixed to it. Because the two gears 21 mesh, the drive motor 22 can drive the two electrostatic rollers 24 to rotate synchronously. During the rotation of the electrostatic rollers 24, the electrostatic sheet 27 is in close contact with the rollers, generating static electricity through friction. The rollers 24 thus become charged and can adsorb impurities from the material.

[0036] When impurities accumulate to a certain level on the electrostatic roller 24, the scraper 280, which is closely attached to the outer wall of the electrostatic roller 24, will scrape off the impurities. The scraped impurities then fall into the discharge cylinder 210 or guide cylinder 29 at the bottom of the processing box 2. The bottom of the guide cylinder 29 extends to the outside of the processing box 2, which can promptly discharge the impurities scraped off by the scraper 280 from the processing box 2, avoiding the accumulation of impurities and secondary pollution. At the same time, each guide cylinder 29 is equipped with a horizontal plate 211 and a fan 212. The airflow generated by the fan 212 can further accelerate the discharge and dispersion of impurities, improving the impurity discharge efficiency of the guide cylinder 29.

[0037] In addition, the bottom of the processing box 2 is equipped with a lower guide plate 23, which can further guide impurities away from the processing box 2, making it easier to collect and process impurities. The upper guide plate 25 at the top of the processing box 2 can guide the material to enter the electrostatic rollers 24 more evenly, improving the efficiency and uniformity of electrostatic impurity removal.

[0038] Finally, the material that has undergone electrostatic purification is output from the other end of the processing tank 2, completing the entire purification process. The entire device uses static electricity generated by friction to adsorb impurities, and utilizes structures such as scraper 280, feed cylinder 210, and guide cylinder 29 to promptly remove the impurities, achieving efficient and continuous purification treatment and improving production efficiency and product quality.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A frictional electrostatic impurity removal device, characterized by: The application relates to a conveying device, which comprises a mounting frame (1) provided with a conveying belt (13), a processing box (2) fixedly arranged at one end of the conveying belt (13) downstream, two symmetrical electrostatic rollers (24) arranged in the processing box (2), an installation plate (26) fixedly arranged on the outer side of each of the electrostatic rollers (24), an electrostatic sheet (27) fixedly arranged on the outer wall of the side of the installation plate (26) close to the electrostatic roller (24), the electrostatic sheet (27) being tightly combined with the electrostatic roller (24), two symmetrical supporting frames (28) fixedly connected in the processing box (2), a scraping sheet (280) fixedly arranged on the top of each of the supporting frames (28), two scraping sheets (280) being tightly combined with the outer walls of the two electrostatic rollers (24) respectively, and a discharging cylinder (210) fixedly arranged below the two electrostatic rollers (24) in the processing box (2) and extending out of the bottom of the processing box (2).

2. The frictional electrostatic debris removal apparatus of claim 1, wherein: A U-shaped frame (10) is fixedly arranged on the top of the mounting frame (1), a carding roller (11) is rotatably arranged in the U-shaped frame (10), and a carding motor (12) coaxially fixed with the carding roller (11) is arranged on the outer wall of the U-shaped frame (10).

3. The frictional electrostatic debris removal apparatus of claim 2, wherein: Two gears (21) coaxially fixed with the two electrostatic rollers (24) are arranged on the outer wall of the processing box (2), the two gears (21) are meshed with each other, an L-shaped plate (20) is fixedly arranged on the outer wall of the processing box (2), a driving motor (22) is arranged on the L-shaped plate (20), and the output shaft of the driving motor (22) is coaxially fixed with one of the gears (21).

4. The frictional electrostatic debris removal apparatus of claim 3, wherein: A material guiding cylinder (29) is fixedly arranged below each of the scraping sheets (280) in the processing box (2) and extends out of the processing box (2).

5. The frictional electrostatic debris removal apparatus of claim 4, wherein: A lower material guiding plate (23) is fixedly arranged below the two material guiding cylinders (29), and the lower material guiding plate (23) extends to the side away from the processing box (2).

6. The frictional electrostatic debris removal apparatus of claim 5, wherein: Two upper material guiding plates (25) are fixedly connected to the top of the processing box (2) and extend to between the two electrostatic rollers (24).

7. The frictional electrostatic debris removal apparatus of claim 6, wherein: A horizontal plate (211) is fixedly arranged in each of the material guiding cylinders (29), a plurality of equidistantly arranged holes are formed in the horizontal plate (211), and a fan (212) is arranged in each hole.

8. The frictional electrostatic debris removal apparatus of claim 7, wherein: Two first supporting legs (3) are fixedly arranged on the bottom of the mounting frame (1) in symmetry, a second supporting leg (4) is fixedly arranged on the outer wall of each of the opposite sides of the processing box (2), and the bottoms of the four supporting legs are flush.

Images