Roller cleaning device

By using a fixed bracket to fix the nozzle in the roller cleaning device and connecting it to the infusion pump, the oil volume is ensured to be uniform. The nozzle is adjusted to spray along the roller conveying direction, which solves the problem of difficult control of the cleaning oil rinsing position and volume, and achieves a precise roller cleaning effect.

CN223761604UActive Publication Date: 2026-01-06NINGBO HYATT ROLLER CO LTD
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Patent Information

Application Number
CN202423204547.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-06
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing roller cleaning devices, it is difficult to control the rinsing position and rinsing volume of the cleaning oil, resulting in insufficient roller cleaning.

Method used

A roller cleaning device was designed, wherein the nozzle is fixed on the housing on one side of the roller cleaning machine by a fixing bracket. The nozzle can adjust the spray direction along the roller conveying direction and is connected to the liquid pump through an oil pipe to ensure uniform oil volume. The nozzle can rotate circumferentially to adjust the rinsing position.

Benefits of technology

It achieves precise control over the position and amount of roller cleaning, has a wide range of applications, can adapt to rollers of different sizes, and allows for multi-dimensional adjustment of nozzle position and height.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a roller cleaning device, and relates to the field of roller bearings. A roller cleaning device comprises at least one nozzle and an oil pipe which are connected and communicated with each other, and further comprises a fixing frame, the fixing frame is fixed to a shell on one side of a roller cleaning machine, one end of the oil pipe is communicated with a liquid conveying pump of the roller cleaning machine, and the multiple nozzles are sequentially fixed to the fixing frame in the roller conveying direction. The nozzle can rotate relative to the fixing frame so that the spraying direction of the nozzle can be adjusted in the roller conveying direction. The roller washing device has the effect of conveniently controlling the washing position and the washing amount during roller washing.
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Description

Technical Field

[0001] This application relates to the field of roller bearings, and more particularly to a roller cleaning apparatus. Background Technology

[0002] Bearings are key components in precision machinery and instruments, and are an important foundation for the development of high-tech equipment in fields such as precision machine tools, precision instruments, and national defense. Their precision has a significant impact on the overall performance of the equipment. Precision rollers are a key component of bearings, having a crucial influence on the bearing's performance and lifespan. They are an important foundation for the development of high-tech equipment in fields such as precision machine tools, energy machinery, precision instruments, and national defense. Their precision and consistency play a vital role in the performance of functional components.

[0003] During the bearing manufacturing process, the machined rollers need to be cleaned. Existing cleaning devices typically use a universal joint connected to the roller cleaning machine's pump, with cleaning oil nozzles mounted on the universal joint. Cleaning oil is sprayed from the nozzles through the universal joint to rinse the rollers. However, this method of directly mounting the nozzles on the universal joint has certain drawbacks. The spray direction and spray volume in each direction are uncertain, making it difficult to control the location and volume of the cleaning oil, potentially resulting in insufficient cleaning of the rollers. Utility Model Content

[0004] To address the problem of difficulty in controlling the rinsing position and rinsing volume of the cleaning oil rinsing roller, this application provides a roller cleaning device.

[0005] The roller cleaning device provided in this application adopts the following technical solution:

[0006] A roller cleaning device includes at least one nozzle and an oil pipe that are interconnected and communicate with each other, and also includes a fixing frame. The fixing frame is fixed to a housing on one side of the roller cleaning machine. One end of the oil pipe is connected to the liquid pump of the roller cleaning machine. A plurality of the nozzles are sequentially fixed on the fixing frame along the roller conveying direction. The nozzles are rotatable with the fixing frame so that the spraying direction of the nozzles is adjusted along the roller conveying direction.

[0007] By adopting the above technical solution, one end of the oil pipe is connected to the liquid pump of the roller washing machine, and the other end is connected to the nozzle. The oil flow direction within the oil pipe is relatively fixed, and the length of the oil pipe is fixed. Within the same time period, the delivery volume of each oil pipe from the inlet to the outlet is the same, thus ensuring that the amount of oil flowing into the nozzle is the same. Furthermore, the delivery volume can be controlled by controlling the liquid pump. The nozzles are relatively fixed on the mounting frame and spray in the direction of roller conveying. The amount of oil sprayed from each nozzle is the same, and the spray direction is the same as the roller conveying direction. The rinsing position can be adjusted by rotating the nozzles, but the spray direction always remains aligned with the roller conveying direction. Therefore, the rinsing position and rinsing volume for rinsing the rollers can be controlled.

[0008] Preferably, the fixing frame has a mounting hole along its length, the nozzle passes through the mounting hole, the nozzle can rotate circumferentially about the central axis of the mounting hole, and a fixing nut is threaded onto the nozzle. The fixing nut is installed on both sides of the fixing frame to fix the nozzle on the fixing frame.

[0009] Preferably, the mounting hole is an oblong hole, and the nozzle can move along the length of the mounting hole.

[0010] Preferably, a washer is provided between the fixing bracket and the fixing nut, and the outer diameter of the washer is larger than the diameter of the mounting hole.

[0011] Preferably, the nozzle is L-shaped, and the nozzle includes a flat part and a vertical part. The flat part rotates relative to the fixed frame to change the spray direction of the vertical part.

[0012] Preferably, the device also includes a cleaning table, which includes two parallel clamping strips. The two ends of the clamping strips are respectively fixed to the housings on both sides of the roller cleaning machine. The two clamping strips are spaced apart to form a cleaning groove for the roller to pass through. One end of the nozzle faces the cleaning groove.

[0013] Preferably, the two ends of the clip are connected to fixing bolts, and connecting plates are fixed on the housings on both sides of the roller washing machine. The connecting plates are provided with a first sliding groove for the fixing bolts to slide and be fixed. The fixing bolts slide in the first sliding groove against the connecting plate so that the two clips move closer to each other or further away from each other.

[0014] Preferably, the two ends of the card strip are fixed with first adjusting blocks. The first adjusting block includes a fixed plate and a movable plate. The fixed plate is fixed on the card strip, the fixing bolt is located on the movable plate, and the movable plate slides against the connecting plate.

[0015] Preferably, a second adjusting block is fixed on the housing on one side of the roller washing machine, and a slider is fixed at one end of the fixing frame. The second adjusting block has a cavity for the slider to slide in, and a second sliding groove is provided on the second adjusting block. The second sliding groove connects the cavity to the outside. The fixing frame slides in the cavity through the slider. A fastening bolt is threaded on the slider, and the fastening bolt abuts against the inner wall of the slider to fix the fixing frame relative to the second adjusting block.

[0016] Preferably, the second adjusting block includes an integrally connected horizontal plate and a vertical plate. The horizontal plate abuts against the top of the housing of the roller washing machine, and the vertical plate is located on both sides of the housing of the roller washing machine. A fastening screw is provided on the vertical plate near the fixing frame. The fastening screw abuts against the housing of the roller washing machine to fix the second adjusting block on the housing of the roller washing machine. The fixing frame is fixed to the vertical plate near the fixing frame by the fastening bolt.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] The flushing position and flushing volume of the cleaning oil can be controlled. The two ends of the oil pipe are relatively fixed, the length of the oil pipe is relatively fixed, the delivery volume of each oil pipe is the same and can be controlled by the delivery pump, the nozzle is relatively fixed on the fixed frame, the nozzle can rotate but always be aligned with the delivery direction of the roller, and the flushing position is relatively fixed.

[0019] It has a wide range of applications and can be adjusted in multiple dimensions. The nozzle can rotate circumferentially. The width of the cleaning tank can be adjusted through the first adjustment block, which can accommodate rollers of different sizes. The height of the nozzle can be adjusted through the second adjustment block. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the roller cleaning device in the embodiments of this application.

[0021] Figure 2 This is a cross-sectional view of the roller cleaning device in an embodiment of this application.

[0022] Figure 3 This is a cross-sectional view of the roller cleaning device in an embodiment of this application from another perspective.

[0023] Figure 4 This is an exploded schematic diagram of the roller cleaning device in the embodiments of this application.

[0024] Figure 5 This is a schematic diagram of the connection between the second adjusting block and the fixing frame in an embodiment of this application.

[0025] Explanation of reference numerals in the attached drawings: 1. Oil inlet device; 2. Oil pipe; 3. Nozzle; 4. Fixing bracket; 5. Cleaning table; 51. Cleaning tank; 41. Mounting hole; 31. Fixing nut; 311. Washer; 32. Horizontal part; 33. Vertical part; 52. Clamping strip; 521. Fixing bolt; 6. Connecting plate; 61. First slide groove; 522. First adjusting block; 523. Fixing plate; 524. Moving plate; 42. Connecting part; 43. Mounting part; 7. Second adjusting block; 421. Sliding block; 71. Cavity; 422. Fastening bolt; 72. Second slide groove; 73. Horizontal plate; 74. Vertical plate; 741. Fastening screw; 11. Fixing seat; 111. Oil inlet. Detailed Implementation

[0026] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0027] This application discloses a roller cleaning apparatus. A roller cleaning machine is a device used to clean machined rollers to remove impurities from their surface. (Refer to...) Figure 1 The roller cleaning device includes an oil inlet device 1, an oil pipe 2, a nozzle 3, a fixing frame 4, and a cleaning table 5. The oil inlet device 1 provides cleaning oil and the power to transport the cleaning oil. The oil pipe 2 transports the cleaning oil and fixes the direction of the oil path into the nozzle 3. The nozzle 3 sprays cleaning oil onto the rollers. One end of the oil pipe 2 is connected to the oil inlet device 1, and the other end is connected to the nozzle 3. The fixing frame 4 is used to fix the nozzle 3. The fixing frame 4 is fixed to the housing on one side of the roller cleaning machine. The nozzle 3 passes through and is fixed relative to the fixing frame 4. The oil outlet of the nozzle 3 faces the cleaning table 5, which is the worktable for cleaning the rollers. The cleaning table 5 has a cleaning tank 51. During rinsing, the conveyor belt carries the rollers through the cleaning tank 51, and the nozzle 3 sprays cleaning oil to clean the rollers. The nozzle 3 can rotate relative to the fixing frame 4, so the rinsing direction and rinsing position can be adjusted by rotating the nozzle 3, but the nozzle 3 is always aligned with the cleaning tank 51 so that the cleaning oil always falls into the cleaning tank 51 to clean the rollers.

[0028] Reference Figure 2Several oil pipes 2 and nozzles 3 are provided, the specific number is not limited, and the oil pipes 2 and nozzles 3 are connected one-to-one. The mounting frame 4 has mounting holes 41 for the nozzles 3 to pass through and be fixed. The mounting holes 41 are opened along the length of the mounting frame 4 so that several nozzles 3 are arranged along the roller conveying direction. The nozzles 3 pass through the mounting holes 41 so that both ends of the nozzles 3 are located on both sides of the mounting frame 4. A fixing nut 31 is threaded onto the nozzle 3. The fixing nuts 31 are installed on both sides of the mounting frame 4. After tightening, the fixing nuts 31 press against the surface of the mounting frame 4, thus fixing the nozzles 3 to the mounting frame 4. To increase the contact area and distribute pressure, a shim 311 can be placed between the fixing nut 31 and the mounting frame 4. To ensure that the shim 311 abuts against the surface of the mounting frame 4, the outer diameter of the shim 311 must be larger than the diameter of the mounting hole 41. By adjusting the fixing nut 31, the nozzles 3 can rotate circumferentially around the central axis of the mounting hole 41. After circumferential rotation, the nozzles 3 remain aligned with the cleaning tank 51. The circumferential rotation of the nozzle 3 allows the rinsing position to be closer to the inlet of the roller feed, thereby increasing the rinsing time. Furthermore, the mounting hole 41 is preferably an oblong hole, the opening shape of which allows the mounting holes 41 of each nozzle 3 to be interconnected, so that the nozzle 3 can slide along the length of the mounting hole 41 to facilitate adjustment of the arrangement position of the nozzle 3.

[0029] The nozzle 3 includes a flat part 32 and a vertical part 33. The nozzle 3 is L-shaped. The flat part 32 is connected to the oil pipe 2. The flat part 32 is fixed to the fixed frame 4 by a mounting hole 41. The fixing nut 31 is threaded onto the flat part 32. The vertical part 33 is aligned with the cleaning tank 51 to rinse the roller. The flat part 32 rotates circumferentially relative to the fixed frame 4, so that the vertical part 33 rotates about the flat part 32 as the axis of rotation, thereby changing the rinsing position and direction of the nozzle 3.

[0030] Reference Figure 2 and Figure 3 The cleaning table 5 includes two retaining strips 52, and the cleaning tank 51 is formed by the two retaining strips 52 spaced apart. The retaining strips 52 serve to limit and position the rollers, and the two retaining strips 52 restrict the rollers relatively within the cleaning tank 51 so that the nozzles 3 can be relatively accurately aligned with the rollers for rinsing. Furthermore, the two ends of the retaining strips 52 are connected to fixing bolts 521, and connecting plates 6 are bolted to the housing on both sides of the roller cleaning machine. The connecting plates 6 have a first sliding groove 61, which is an oblong hole. The first sliding groove 61 is preferably set perpendicular to the cleaning tank 51. The fixing bolts 521 slide against the connecting plates 6 within the first sliding groove 61, so that the two retaining strips 52 move closer or further apart, thereby adjusting the width of the cleaning tank 51 to clean rollers of different sizes.

[0031] The fixing bolt 521 can be directly inserted and fixed to the clip 52. Alternatively, as another embodiment, the two ends of the clip 52 are bolted to a first adjusting block 522. The first adjusting block 522 includes an integrally formed fixing plate 523 and a moving plate 524. The fixing plate 523 is fixed to the side wall of the clip 52, and the moving plate 524 abuts against the connecting plate 6. The fixing bolt 521 passes through the moving plate 524 and slides in the first sliding groove 61.

[0032] Reference Figure 4 and Figure 5 The mounting bracket 4 includes an integrally formed connecting part 42 and a mounting part 43. The connecting part 42 is used to connect and fix to the housing of the roller washing machine, and the mounting part 43 is used to install and fix the nozzle 3. The mounting hole 41 is located in the mounting part 43. A second adjusting block 7 is fixed on the housing on one side of the roller washing machine, and the connecting part 42 is connected to the second adjusting block 7. A slider 421 is fixedly connected to the connecting part 42, and the second adjusting block 7 has a cavity 71 for the slider 421 to slide.

[0033] Reference Figure 3 and Figure 5 Specifically, a fastening bolt 422 passes through the connecting part 42 and the slider 421. The nut of the fastening bolt 422 abuts against the inner wall of the slider 421 to fix the slider 421 and the connecting part 42 relative to each other. A second sliding groove 72 is provided on the second adjusting block 7, which connects the cavity 71 to the outside. Correspondingly, a sliding groove is also provided on the connecting part 42 for the fastening bolt 422 to slide. The fixing frame 4 slides in the cavity 71 via the slider 421. The opening direction of the second sliding groove 72 is the same as the lifting direction of the fixing frame 4. When the slider 421 slides upward, the fixing frame 4 rises; when the slider 421 slides downward, the fixing frame 4 falls. Therefore, the height of the fixing frame 4 can be adjusted to suit different usage scenarios.

[0034] Reference Figure 4 and Figure 5 In a preferred embodiment, the second adjusting block 7 includes an integrally connected horizontal plate 73 and vertical plate 74. The two vertical plates 74 are connected to both ends of the horizontal plate 73. The horizontal plate 73 abuts against the top of the housing of the roller washer, and the vertical plates 74 are located on both sides of the housing of the roller washer. The vertical plate 74 near the nozzle 3 is connected to the connecting part 42, and the slider 421 is located inside the vertical plate 74 near the nozzle 3. A fastening screw 741 is provided on the vertical plate 74 near the nozzle 3, and the fastening screw 741 abuts against the side wall of the housing of the roller washer, so that the second adjusting block 7 is fixed to the housing of the roller washer.

[0035] Reference Figure 1The oil inlet device 1 includes a fixed base 11 and a liquid pump connected to each other. The fixed base 11 fixes one end of the oil pipe 2, and the liquid pump is used to pump out the cleaning oil. The fixed base 11 has several oil inlets 111, which are connected to a storage tank containing cleaning oil. One end of the oil pipe 2 is connected to and communicates with the oil inlets 111.

[0036] The implementation principle of the roller cleaning device in this embodiment is as follows: one end of the oil pipe 2 is connected to the oil inlet 111 and fixed on the fixed base 11, and the other end of the oil pipe 2 is connected to and communicates with the flat part 32. The nozzle 3 passes through the mounting hole 41 and is fixed on the mounting part 43 by the fixing nut 31. By adjusting the fixing nut 31, the vertical part 33 rotates circumferentially around the flat part 32 as the rotation axis, thereby adjusting the spray direction and position of the nozzle 3. The mounting hole 41 is an oblong hole, which allows the nozzle 3 to slide within the mounting hole 41 to adjust the arrangement position of the nozzle 3. By sliding the fixing bolt 521 in the first slide groove 61 to adjust the position of the adjusting strip 52, the width of the cleaning groove 51 is changed. By sliding the slider 421 in the second slide groove 72, the fixed frame 4 can be raised and lowered to adjust the spray height of the nozzle 3. Therefore, the roller cleaning device in this embodiment can be adjusted in multiple dimensions to adapt to different usage scenarios and rinsing requirements.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A roller cleaning device comprising at least one nozzle (3) and a pipe (2) connected to each other and in communication, characterized in that: The fixed frame (4) is provided with a mounting hole (41) along the length direction of the fixed frame (4), the nozzle (3) passes through the mounting hole (41), the nozzle (3) can rotate around the center axis of the mounting hole (41), and the nozzle (3) is threadedly connected with a fixed nut (31), the fixed nut (31) is arranged on both sides of the fixed frame (4) so that the nozzle (3) is fixed on the fixed frame (4).

2. The roller washing apparatus of claim 1, wherein: The mounting hole (41) is a waist-shaped hole, and the nozzle (3) can move along the length direction of the mounting hole (41).

3. The roller washing apparatus of claim 2, wherein: The fixed frame (4) and the fixed nut (31) are provided with a gasket (311), and the outer diameter of the gasket (311) is greater than the hole diameter of the mounting hole (41).

4. The roller washing apparatus of claim 2, wherein: The nozzle (3) is L-shaped, and the nozzle (3) comprises a flat part (32) and a vertical part (33), the flat part (32) rotates relative to the fixed frame (4) to change the spraying direction of the vertical part (33).

5. The roller washing apparatus of claim 1, wherein: The cleaning table (5) comprises two clamping strips (52) arranged in parallel, two ends of the clamping strip (52) are fixed on the housings on both sides of the roller cleaning machine respectively, the two clamping strips (52) are distributed at intervals to form a cleaning groove (51) for the roller to pass through, and one end of the nozzle (3) faces the cleaning groove (51).

6. The roller washing apparatus of claim 1, wherein: Both ends of the clamping strip (52) are connected with a fixed bolt (521), the housings on both sides of the roller cleaning machine are fixed with a connecting plate (6), the connecting plate (6) is provided with a first sliding groove (61) for the fixed bolt (521) to slide and fix, and the fixed bolt (521) abuts against the connecting plate (6) to slide in the first sliding groove (61), so that the two clamping strips (52) are close to or away from each other.

7. The roller washing apparatus of claim 6, wherein: Both ends of the clamping strip (52) are fixed with a first adjusting block (522), the first adjusting block (522) comprises a fixed plate (523) and a moving plate (524), the fixed plate (523) is fixed on the clamping strip (52), the fixed bolt (521) is located on the moving plate (524), and the moving plate (524) abuts against the connecting plate (6) to slide.

8. The roller washing apparatus of claim 7, wherein: ​ 9. The roller washing apparatus of claim 1, wherein: The second adjusting block (7) is fixed on the shell of one side of the roller cleaning machine, one end of the fixing frame (4) is fixed with a sliding block (421), the second adjusting block (7) has a cavity (71) for the sliding block (421) to slide, the second adjusting block (7) is provided with a second sliding groove (72), the second sliding groove (72) is communicated with the cavity (71) and the outside, the fixing frame (4) slides in the cavity (71) through the sliding block (421), the sliding block (421) is threadedly connected with a fastening bolt (422), the fastening bolt (422) is abutted against the inner wall of the sliding block (421) to relatively fix the fixing frame (4) and the second adjusting block (7).

10. The roller washing apparatus of claim 9, wherein: The second adjusting block (7) comprises an integral horizontal plate (73) and vertical plate (74), the horizontal plate (73) is abutted against the top of the shell of the roller cleaning machine, the vertical plate (74) is located on both sides of the shell of the roller cleaning machine, the fastening screw (741) is arranged on the vertical plate (74) near the side of the fixing frame (4), the fastening screw (741) is abutted against the shell of the roller cleaning machine to fix the second adjusting block (7) on the shell of the roller cleaning machine, and the fixing frame (4) is fixed on the vertical plate (74) near the side of the fixing frame (4) through the fastening bolt (422).