Full-automatic carbon steel pipe cleaning device

Abstract

The utility model provides a full-automatic carbon steel pipe fitting cleaning device which comprises a rack, and a plurality of cleaning tanks, at least one drying tank and at least one cooling tank are sequentially arranged on the lower portion of the rack. The conveying track is arranged on the upper portion of the machine frame, a plurality of hooks are arranged on the conveying track, tool baskets for storing carbon steel pipe fittings are hooked on the hooks, lifting mechanisms are further arranged on the hooks, and the tool baskets ascend or descend along with the lifting mechanisms. The ultrasonic cleaning device has the beneficial effects that the service life of a workpiece can be prolonged and the cost can be reduced by adopting multiple times of ultrasonic cleaning, and the inner surface of the cleaned part is dry and no residual water stain is left at a crack through the arrangement of the drying groove; the device has the advantages of no impurity in visual inspection and hand feeling, no stain when being wiped by white napkin, realization of intelligentization of product control and the like, long storage period, great reduction of the personnel cost, combination with modern environmental protection, no pollution, low noise, low loss, environmental protection and energy saving.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically to a fully automatic carbon steel pipe cleaning device. Background Technology

[0002] Carbon steel pipe fittings are pipe connections made of carbon steel, possessing excellent mechanical properties and corrosion resistance, and are suitable for low-pressure fluid transport systems. Main types include elbows, tees, crosses, flanges, and pipe caps, widely used in piping systems in construction, chemical, and power industries. Due to the manufacturing process, carbon steel pipe fittings often have some dust, oil, and other contaminants on their surface, requiring specialized cleaning equipment for removal.

[0003] Traditional manual cleaning methods have drawbacks such as high labor intensity, inconsistent product quality, long drying time, and susceptibility to rust.

[0004] Therefore, this utility model proposes a fully automatic carbon steel pipe cleaning device, which adopts ultrasonic and rapid drying technology, and can realize intelligent product control, greatly reduce labor costs, and is pollution-free, low-noise, low-loss, environmentally friendly and energy-saving. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fully automatic carbon steel pipe cleaning device.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A fully automatic carbon steel pipe cleaning device includes: a frame, with multiple cleaning tanks, at least one drying tank, and at least one cooling tank arranged sequentially at the lower part of the frame;

[0008] A conveyor track is provided on the upper part of the frame. Multiple hooks are provided on the conveyor track. Tool baskets for storing carbon steel pipe fittings are hooked on the hooks. A lifting mechanism is also provided on the hooks. The tool baskets rise or fall with the lifting mechanism.

[0009] A defogging device is installed on the top of the frame, including a smoke exhaust pipe and a smoke exhaust fan. The smoke exhaust pipe is provided with multiple smoke inlets, which are located above the cleaning tank and the drying tank, respectively.

[0010] Mobile trolleys, located on both sides of the frame, are used to transport the tool baskets.

[0011] As a preferred technical solution, the cleaning tank includes an ultrasonic coarse washing tank, an ultrasonic fine washing tank, and a pure water rinsing tank, which are arranged in sequence.

[0012] As a preferred technical solution, there are two pure water rinsing tanks.

[0013] As a preferred technical solution, the upper part of the cleaning tank is provided with an overflow hole for overflowing and separating oil stains from the water surface.

[0014] As a preferred technical solution, the drying tank includes a drying chamber, and several hot air outlets are provided on both sides of the drying chamber to dry the material in the tool basket.

[0015] As a preferred technical solution, the upper part of the drying chamber is provided with a hot air cover to reduce the loss of hot air and improve drying efficiency.

[0016] As a preferred technical solution, the cooling tank includes a cooling chamber, and several cold air outlets are provided on both sides of the cooling chamber to cool the materials in the tool basket.

[0017] Beneficial effects: Multiple ultrasonic cleaning cycles can extend the service life of workpieces and reduce costs. The drying tank ensures that the inner surface of the cleaned parts is dry and there are no residual water stains in the crevices. There are no impurities visible or tactile, and no stains are visible when wiped with a white napkin. The system enables intelligent product control, has a long storage period, greatly reduces personnel costs, and combines with modern environmental protection, resulting in pollution-free, low-noise, low-loss, environmentally friendly, and energy-saving products. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This utility model is a three-dimensional structural diagram of a fully automatic carbon steel pipe cleaning device.

[0020] Figure 2 This is a schematic diagram of the formal structure of a fully automatic carbon steel pipe cleaning device.

[0021] Figure 3 This utility model is a top view of a fully automatic carbon steel pipe cleaning device.

[0022] in:

[0023] 10-Rack

[0024] 20-Conveyor Track

[0025] 30-De-misting device

[0026] 40-Mobile Cart

[0027] 50-Cleaning Tank

[0028] 60-Drying Tank

[0029] 70-Cooling tank

[0030] 21-Hook

[0031] 22-Tool Basket

[0032] 23-Lifting Mechanism

[0033] 31-Smoke exhaust duct

[0034] 32-Exhaust Fan

[0035] 33-Smoking port

[0036] 51-Ultrasonic coarse washing tank

[0037] 52-Ultrasonic Fine Cleaning Tank

[0038] 53-Pure Water Rinse Tank

[0039] 501-Overflow Hole

[0040] 61-Drying Chamber

[0041] 62-Hot Gas Outlet

[0042] 63-Hot Air Cover

[0043] 71-Cooling Chamber

[0044] 72 - Cold air outlet. Detailed Implementation

[0045] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0046] Example 1

[0047] refer to Figure 1-3 As shown, a fully automatic carbon steel pipe cleaning device includes: a frame 10, a conveyor rail 20, a mist exhaust device 30, and a mobile trolley 40. The lower part of the frame 10 is provided with multiple cleaning tanks 50, at least one drying tank 60, and at least one cooling tank 70. The cleaning tanks 50 of this invention include an ultrasonic coarse cleaning tank 51, an ultrasonic fine cleaning tank 52, and two pure water rinsing tanks 53, arranged sequentially.

[0048] The conveying track 20 of this utility model is set on the upper part of the frame 10. Multiple hooks 21 are provided on the conveying track 20. Tool baskets 22 for storing carbon steel pipe fittings are hooked on the hooks 21. Lifting mechanism 23 is also provided on the hooks 21. The tool baskets 22 rise or fall with the lifting mechanism 23.

[0049] The defogging device 30 of this utility model is installed on the top of the frame 10, including a smoke exhaust pipe 31 and a smoke exhaust fan 32. The smoke exhaust pipe 31 is provided with a plurality of smoke inlets 33, which are located above the cleaning tank 50 and the drying tank 60 respectively.

[0050] The mobile trolley 40 of this utility model is located on both sides of the frame 10 and is used to transport the tool basket 22.

[0051] The cleaning tank 50 of this utility model is provided with an overflow hole 501 at the top for overflowing and separating oil stains from the water surface.

[0052] The drying tank 60 of this utility model includes a drying chamber 61, with several hot air outlets 62 on both sides of the drying chamber 61 to dry the materials in the tool basket 22. The arrangement of the hot air outlets 62 ensures that hot air can be evenly blown onto the carbon steel pipes in the tool basket 22, thereby achieving rapid and uniform drying. A hot air cover 63 is provided on the upper part of the drying chamber 61 to reduce the loss of hot air and improve drying efficiency. Generally, the hot air cover 63 is made of high-temperature resistant material to ensure that it will not deform or be damaged during high-temperature drying. In addition, a sealing strip is provided between the hot air cover 63 and the drying chamber 61 to prevent hot air leakage and further improve the drying effect.

[0053] The cooling tank 70 of this utility model includes a cooling chamber 71, and several cold air outlets 72 are provided on both sides of the cooling chamber 71 to cool the materials in the tool basket 22.

[0054] The specific usage process is as follows.

[0055] First, place the carbon steel pipe fittings to be cleaned into the tool basket 22. Then, use the moving trolley 40 to send the tool basket 22 to one side of the equipment, and use the lifting mechanism 23 to suspend the tool basket 22 onto the hook 21.

[0056] Controlling the movement of the conveyor track 20, the tool basket 22 is sequentially immersed in the ultrasonic coarse cleaning tank 51, the ultrasonic fine cleaning tank 52, and two pure water rinsing tanks 53. Through multiple ultrasonic cleanings, the carbon steel pipe fittings can be thoroughly cleaned without dead corners, achieving the best cleaning effect, reducing cleaning time, reducing power consumption, and improving cleaning results.

[0057] Then, the tool basket 22 is moved into the drying tank 60, the hot air cover 63 is closed, and after the tool basket 22 is dried, the hot air cover 63 is opened, and the tool basket 22 is moved into the cooling tank 70. The carbon steel pipes in the tool basket 22 are cooled by cold air, and finally moved into the mobile trolley 40 at the end of the frame 10 to complete the entire process.

[0058] Since the defogging device 30 of this utility model is located on the top of the frame 10, it can quickly vent the generated fog during the entire process, which can improve the service life of the entire equipment.

[0059] Beneficial effects: Multiple ultrasonic cleaning cycles can extend the service life of workpieces and reduce costs. The drying tank ensures that the inner surface of the cleaned parts is dry and there are no residual water stains in the crevices. There are no impurities visible or tactile, and no stains are visible when wiped with a white napkin. The system enables intelligent product control, has a long storage period, greatly reduces labor costs, and combines with modern environmental protection, resulting in pollution-free, low-noise, low-loss, environmentally friendly, and energy-saving products.

[0060] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0061] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0062] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0063] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic carbon steel pipe fitting cleaning device, characterized in that, The utility model relates to a carbon steel pipe cleaning and drying device, comprising: a rack, a plurality of cleaning tanks, at least one drying tank and at least one cooling tank are sequentially arranged in the lower part of the rack; a conveying track is arranged in the upper part of the rack, a plurality of hooks are arranged on the conveying track, tool baskets for storing carbon steel pipes are hung on the hooks, lifting mechanisms are arranged on the hooks, and the tool baskets are lifted or lowered along with the lifting mechanisms; a mist discharging device is arranged on the top of the rack, comprising a smoke discharging pipeline and a smoke fan, a plurality of smoke suction ports are arranged on the smoke discharging pipeline, and the smoke suction ports are respectively located above the cleaning tanks and the drying tanks; moving trolleys are arranged on both sides of the rack, used for transporting the tool baskets.

2. The fully automatic carbon steel pipe cleaning device according to claim 1, characterized in that, The cleaning tanks comprise an ultrasonic rough cleaning tank, an ultrasonic fine cleaning tank and a pure water rinsing tank, which are sequentially arranged.

3. The fully automatic carbon steel pipe cleaning device according to claim 2, characterized in that, The pure water rinsing tank is 2.

4. The fully automatic carbon steel pipe cleaning device according to claim 1, characterized in that, Overflow holes are arranged on the upper part of the cleaning tanks to overflow and separate oil stains from the water surface.

5. The fully automatic carbon steel pipe cleaning device according to claim 1, characterized in that, The drying tank comprises a drying chamber, a plurality of hot air outlets are arranged on both sides of the drying chamber respectively to dry the materials in the tool baskets.

6. The fully automatic carbon steel pipe cleaning device according to claim 5, characterized in that, A hot air cover plate is arranged on the upper part of the drying chamber.

7. The fully automatic carbon steel pipe cleaning device according to claim 1, wherein, The cooling tank comprises a cooling chamber, a plurality of cold air outlets are arranged on both sides of the cooling chamber respectively to cool the materials in the tool baskets.

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