Ton bag dust and magnetism removal two-in-one equipment

Abstract

The utility model belongs to the technical field of ton bag production, and provides dust and magnetism removing two-in-one equipment for a ton bag. Comprising a box body, an air shower assembly, an air return system, a demagnetizing plate assembly and a rotating disc, the box body comprises a ton bag inlet; the air shower assemblies are located on the side and the top of the box and used for supplying air into the box. The air return system is located on the side portion and the bottom of the box body and used for enabling air in the box body to flow back to the outside. The demagnetizing plate assembly is arranged at the rear part in the box body and at the bottom of the ton bag inlet; and the rotating disc is rotationally arranged at the bottom in the box body. The dust and magnetism removal two-in-one equipment for the ton bag can integrate the functions of dust and magnetism removal of the ton bag, enables a forklift to complete all-around dust and magnetism removal of the ton bag at a time in the carrying process, is safe and efficient, is good in dust and magnetism removal effect, and saves labor.

Description

Technical Field

[0001] This utility model belongs to the field of ton bag production technology, specifically relating to a ton bag dust removal and demagnetization combined device. Background Technology

[0002] Ton bags, also known as FIBCs, flexible containers, or bulk containers, are a type of medium-sized bulk container, belonging to the category of unitized container equipment. They offer advantages such as moisture resistance, dust resistance, radiation resistance, robustness, safety, large capacity, light weight, and ease of loading and unloading. Ton bags are mostly made of polypropylene and polyethylene. Currently, in the production field requiring ton bag demagnetization and dust removal, demagnetization is often done manually by hand-held demagnetizing rods around the perimeter of the ton bag. Bottom demagnetization requires manual labor, such as using a forklift to lift the bag and crawling underneath. Dust removal uses vacuum cleaners to absorb surface dust. However, this method is inefficient, has poor demagnetization and dust removal effects, wastes labor, and is extremely unsafe for personnel crawling under the bag. Utility Model Content

[0003] This utility model aims to address the technical problems existing in the background art by providing a two-in-one device that can combine the demagnetization and dust removal functions of ton bags, allowing forklifts to complete the all-round demagnetization and dust removal of ton bags in one go during the handling process. It is safe, efficient, has excellent dust removal and demagnetization effects, and saves labor.

[0004] To achieve the above technical objectives, the present invention adopts the following technical solution:

[0005] A combined dust removal and demagnetization device for ton bags includes a housing, an air shower assembly, a return air system, a demagnetization plate assembly, and a rotating disc;

[0006] The container includes a ton bag inlet;

[0007] The air shower assembly is located on the side and top of the housing and is used to supply air into the housing.

[0008] The return air system is located on the side and bottom of the housing and is used to return the air inside the housing to the outside;

[0009] The demagnetizing plate assembly is arranged at the rear of the box and at the bottom of the ton bag inlet;

[0010] The rotating disk is rotatably mounted at the bottom of the housing.

[0011] Preferably, the air shower assembly includes an air shower motor, an air shower duct, and air shower nozzles;

[0012] The air shower motor is installed on the outside of the housing and is arranged on the top and both sides of the housing;

[0013] The air shower nozzles are installed inside the housing and arranged on the top and sides of the housing;

[0014] The air shower motor and the air shower nozzles are connected through the air shower pipe.

[0015] Preferably, the air shower motor includes three motors, one of which is arranged on the top of the housing to supply air to the air shower nozzles arranged on the top of the housing, and the other two are arranged on both sides of the housing to supply air to the air shower nozzles arranged on both sides of the housing.

[0016] Preferably, the air shower nozzles are movably installed inside the housing and can be adjusted at multiple angles.

[0017] Preferably, the air shower nozzle is made of stainless steel.

[0018] Preferably, the return air system includes an exhaust vent, a return air duct, an exhaust fan motor, and an exhaust duct.

[0019] The exhaust vents are located on both sides of the housing;

[0020] The return air ducts are arranged on both sides and the bottom of the casing.

[0021] The exhaust motor is installed at the bottom of the casing, and the exhaust motor and the exhaust port are connected through the return air duct;

[0022] The exhaust duct is connected to the return air duct via the exhaust motor;

[0023] The exhaust duct has an air outlet at the end away from the exhaust motor, which is used to expel air and dust from inside the box.

[0024] Preferably, the exhaust motor is equipped with a filter.

[0025] Preferably, the demagnetizing plate assembly includes a bottom demagnetizing plate and a rear demagnetizing plate;

[0026] The bottom demagnetizing plate is installed at the bottom of the ton bag inlet and is at the same height as the rotating disk.

[0027] The rear demagnetizing plate is perpendicular to the bottom demagnetizing plate and is arranged at the rear of the box.

[0028] Preferably, the horizontal distance between the rear demagnetizing plate and the rotating disk is a preset value.

[0029] Preferably, the housing is made of stainless steel.

[0030] Compared with the prior art, the beneficial effects of this utility model are:

[0031] (1) This utility model combines the demagnetization and dust removal functions of the ton bag into one, allowing the forklift to complete the demagnetization and dust removal in one go during the handling process. It is safe, efficient, and has a good dust removal and demagnetization effect, saving labor.

[0032] (2) By setting a rotating disk, the ton bag is rotated 360 degrees, so that the ton bag is demagnetized and dusted in all directions, which further improves the dust removal and demagnetization effect.

[0033] (3) This utility model can achieve flexible spraying and multi-angle dust removal by setting up air shower nozzles that can be adjusted at multiple angles, and can adapt to ton bags of various sizes and specifications.

[0034] (4) By setting the horizontal distance between the rear demagnetizing plate and the rotating disk to a preset value, the demagnetizing effect of the demagnetizing plate is guaranteed, and the demagnetizing effect is further improved by performing line sweep demagnetization around the ton bag. Attached Figure Description

[0035] Figure 1 A perspective view of the ton bag dust removal and demagnetization combined device according to an embodiment of this utility model;

[0036] Figure 2 This is another perspective view of the ton bag dust removal and demagnetization combined device according to an embodiment of the present utility model;

[0037] Figure 3 This is a rear perspective view of the ton bag dust removal and demagnetization combined device according to an embodiment of the present utility model;

[0038] Figure 4 This is a bottom perspective view of the ton bag dust removal and demagnetization combined equipment according to an embodiment of this utility model;

[0039] Figure 5 This is a diagram showing the state of a forklift lifting a ton bag and transporting it to the ton bag inlet of the container, according to an embodiment of this utility model.

[0040] Figure 6 This is a diagram showing the dust removal and demagnetization status of the ton bag according to an embodiment of the present invention.

[0041] Reference numerals: 1. Box body; 11. Ton bag inlet; 2. Air shower assembly; 21. Air shower motor; 22. Air shower nozzle; 3. Return air system; 31. Exhaust vent; 32. Return air duct; 33. Exhaust fan motor; 34. Exhaust duct; 341. Air outlet; 4. Demagnetizing plate assembly; 41. Bottom demagnetizing plate; 42. Rear demagnetizing plate; 5. Rotary disc; 6. Ton bag; 7. Forklift. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] In the description of this utility model, it should be understood that the terms "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0044] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0045] Example 1

[0046] Combination Figures 1-4 As shown in the figure, this utility model embodiment provides a ton bag dust removal and demagnetization combined device, including a box body 1, an air shower assembly 2, a return air system 3, a demagnetizing plate assembly 4, and a rotating disk 5; the box body 1 includes a ton bag inlet 11; the air shower assembly 2 is located on the side and top of the box body 1, and is used to supply air into the box body 1; the return air system 3 is located on the side and bottom of the box body 1, and is used to return the air inside the box body to the outside; the demagnetizing plate assembly 4 is arranged at the rear of the box body and at the bottom of the ton bag inlet 11; the rotating disk 5 is rotatably disposed at the bottom of the box body.

[0047] By combining the demagnetization and dust removal functions of the ton bag into one, the forklift can complete the demagnetization and dust removal in one go during the handling process, which is safe, efficient, and has a good dust removal and demagnetization effect, saving labor.

[0048] By setting up a rotating disc, the ton bag rotates 360 degrees, enabling the ton bag to be demagnetized and dusted from all directions, thus improving the dust removal and demagnetization effect.

[0049] Example 2

[0050] Combination Figures 1-4 As shown in the figure, this utility model embodiment provides a combined dust removal and demagnetization device for ton bags, including a housing, an air shower assembly 2, a return air system, a demagnetizing plate assembly, and a rotating disk; the housing includes a ton bag inlet, specifically, the housing is made of stainless steel; the air shower assembly is located on the side and top of the housing, used to supply air into the housing; the return air system is located on the side and bottom of the housing, used to return the air inside the housing to the outside; the demagnetizing plate assembly is arranged at the rear of the housing and at the bottom of the ton bag inlet; the rotating disk is rotatably disposed at the bottom of the housing;

[0051] Based on this, in this embodiment, the air shower assembly includes an air shower motor 21, an air shower duct, and an air shower nozzle 22; the air shower motor 21 is installed outside the housing and arranged on the top and sides of the housing; the air shower nozzle 22 is installed inside the housing and arranged on the top and sides of the housing; the air shower motor 21 and the air shower nozzle 22 are connected through the air shower duct (not shown in the figure);

[0052] Furthermore, the air shower motor includes three motors, one of which is arranged on the top of the housing and is used to supply air to the air shower nozzles arranged on the top of the housing, and the other two are arranged on both sides of the housing and are used to supply air to the air shower nozzles arranged on both sides of the housing.

[0053] Furthermore, the air shower nozzle is movably installed inside the housing and can be adjusted at multiple angles; the air shower nozzle is made of stainless steel.

[0054] By setting up air shower nozzles that can be adjusted at multiple angles, flexible spraying and multi-angle dust removal can be achieved, which can adapt to ton bags of various sizes and specifications.

[0055] Example 3

[0056] Combination Figures 1-4 As shown in the figure, this utility model embodiment provides a combined dust removal and demagnetization device for ton bags, including a housing, an air shower assembly, a return air system, a demagnetizing plate assembly, and a rotating disk; the housing includes a ton bag inlet; the air shower assembly is located on the side and top of the housing and is used to supply air into the housing; the return air system is located on the side and bottom of the housing and is used to return the air inside the housing to the outside; the demagnetizing plate assembly is arranged at the rear of the housing and at the bottom of the ton bag inlet; the rotating disk is rotatably disposed at the bottom of the housing;

[0057] Based on this, in this embodiment, the return air system includes an exhaust vent 31, a return air duct 32, an exhaust motor 33, and an exhaust duct 34; the exhaust vent 31 is arranged on both sides of the housing; the return air duct 32 is arranged on both sides and the bottom of the housing; the exhaust motor 33 is installed at the bottom of the housing, and the exhaust motor 33 and the exhaust vent 31 are connected through the return air duct 32; the exhaust duct 34 is connected to the return air duct through the exhaust motor; the end of the exhaust duct 34 away from the exhaust motor is provided with an air outlet 341 for discharging air and dust from inside the housing;

[0058] Furthermore, a filter (not shown in the figure) is installed inside the exhaust motor.

[0059] Example 4

[0060] Combination Figures 1-4 As shown in the figure, this utility model embodiment provides a combined dust removal and demagnetization device for ton bags, including a housing, an air shower assembly, a return air system, a demagnetizing plate assembly, and a rotating disk; the housing includes a ton bag inlet; the air shower assembly is located on the side and top of the housing and is used to supply air into the housing; the return air system is located on the side and bottom of the housing and is used to return the air inside the housing to the outside; the demagnetizing plate assembly is arranged at the rear of the housing and at the bottom of the ton bag inlet; the rotating disk is rotatably disposed at the bottom of the housing;

[0061] Based on this, in this embodiment, the demagnetizing plate assembly includes a bottom demagnetizing plate 41 and a rear demagnetizing plate 42; the bottom demagnetizing plate 41 is installed at the bottom of the ton bag inlet and is at the same height as the rotating disk; the rear demagnetizing plate 42 is perpendicular to the bottom demagnetizing plate 41 and is arranged at the rear of the box; the horizontal distance between the rear demagnetizing plate 42 and the rotating disk is a preset value, which needs to ensure the effective magnetism of the demagnetizing plate and better perform line-sweep demagnetization around the ton bag;

[0062] By setting the horizontal distance between the rear demagnetizing plate and the rotating disk to a preset value, the demagnetizing effect of the demagnetizing plate is guaranteed, and the line-sweeping demagnetization around the ton bag is better performed, further improving the demagnetizing effect.

[0063] Working principle: such as Figures 5-6As shown, turn on the power of the combined dust removal and demagnetization equipment for ton bags. The air shower assembly and return air system will start. Use forklift 7 to lift the ton bag 6 and transport it to the ton bag inlet of the box. Raise the height of forklift 7 until the bottom of the ton bag 6 is 5 cm above the bottom demagnetizing plate. Then, slowly move the ton bag 6 to the center of the rotating plate and place it down. During the movement, the bottom of the ton bag is demagnetized by line sweeping. Turn on the rotating plate, which will rotate the ton bag 360 degrees. During the rotation, the ton bag is demagnetized by line sweeping all around. At the same time, the air shower assembly blows air into the box, blowing it onto the ton bag for dust removal. Dust and foreign objects generated during the air shower process are discharged into the return air system with the airflow. After demagnetization and dust removal are completed, turn off the power to the rotating plate and the air shower motor. Use forklift 7 to lift the ton bag out, completing the demagnetization and dust removal process. In addition, before dust removal and demagnetization, plastic bags can be placed on the bottom and rear demagnetizing plates. The plastic bags should be periodically pulled back in the opposite direction to remove and recycle magnetic foreign objects from the demagnetizing plate assembly. The rotation time of the rotary disc and the air force of the air shower components are both adjustable to meet different demagnetization and dust removal processes. The air shower nozzles with multi-angle adjustable angles can achieve demagnetization and dust removal for ton bags of different specifications.

[0064] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Any modifications, equivalent substitutions, and improvements made within the scope of this utility model application should be included within the protection scope of this utility model.

Claims

1. A ton bag dust and magnet removing two-in-one device, characterized in that, The box, the air shower assembly, the air return system, the magnetic plate assembly and the rotating disc are included. The box includes a ton bag inlet. The air shower assembly is located at the side and top of the box for supplying air to the inside of the box. The air return system is located at the side and bottom of the box for returning the air inside the box to the outside. The magnetic plate assembly is arranged at the back of the box and the bottom of the ton bag inlet. The rotating disc is rotatably arranged at the bottom of the box.

2. The ton bag dedusting and demagnetizing two-in-one device according to claim 1, characterized in that, The air shower assembly includes an air shower motor, an air shower pipeline and an air shower nozzle. The air shower motor is installed outside the box and arranged at the top and both sides of the box. The air shower nozzle is installed inside the box and arranged at the top and both sides of the box. The air shower motor and the air shower nozzle are connected through the air shower pipeline.

3. The ton bag dedusting and demagnetizing two-in-one device according to claim 2, characterized in that, The air shower motor includes three, one of which is arranged at the top of the box for supplying air to the air shower nozzle arranged at the top of the box, and the other two are arranged at the both sides of the box for supplying air to the air shower nozzle arranged at the both sides of the box.

4. The ton bag dedusting and demagnetizing two-in-one device according to claim 2, characterized in that, The air shower nozzle is movably installed inside the box and can be adjusted at multiple angles.

5. The ton bag dedusting and demagnetizing two-in-one device according to claim 4, characterized in that, The air shower nozzle is made of stainless steel.

6. The ton bag dedusting and demagnetizing two-in-one device according to claim 1, characterized in that, The air return system includes an air outlet, an air return pipeline, an air suction motor and an air exhaust pipeline. The air outlet is arranged at both sides of the box. The air return pipeline is arranged at the both sides and bottom outside the box. The air suction motor is installed at the bottom outside the box, and the air suction motor and the air outlet are connected through the air return pipeline. The air exhaust pipeline is connected with the air return pipeline through the air suction motor. The air exhaust pipeline is provided with an air outlet at the end away from the air suction motor for discharging the air and dust foreign matters inside the box.

7. The ton bag dedusting and demagnetizing two-in-one device according to claim 6, characterized in that, The air suction motor is provided with a filter.

8. The ton bag dedusting and demagnetizing two-in-one device according to claim 1, characterized in that, The magnetic plate assembly includes a bottom magnetic plate and a back magnetic plate. The bottom magnetic plate is installed at the bottom of the ton bag inlet and has the same height as the rotating disc. The back magnetic plate is perpendicular to the bottom magnetic plate and arranged at the back of the box.

9. The ton bag dedusting and demagnetizing two-in-one device according to claim 8, characterized in that, The horizontal distance between the back magnetic plate and the rotating disc is a preset value.

10. The ton bag dedusting and demagnetizing two-in-one device according to any one of claims 1-9, characterized in that, The box is made of stainless steel.

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