Intelligent punch forming equipment for steel screen

Abstract

The utility model discloses intelligent punch forming equipment for a steel screen, relates to the technical field of steel screen forming equipment, and aims to solve the problems that a traditional winding mode needs to be debugged for many times, efficiency is low, unstable product quality is easily caused, and when existing punching equipment is used for machining materials, the materials shake due to lack of fixing measures, and the product quality is poor. The steel plate stamping device comprises a stamping seat plate and a stamping mounting plate, the stamping seat plate is connected with the stamping mounting plate through a stand column, a winding mechanism is further arranged in front of the stamping seat plate, the two sides of the winding mechanism are connected with a bottom column through a transmission mechanism and a locking mechanism respectively, and a cutter fixing plate for stamping a steel plate is further slidably connected to the stand column. A stamping device for driving the cutter fixing plate is arranged on the stamping mounting plate; the transmission mechanism comprises a sliding block and a ratchet wheel sleeve, the ratchet wheel sleeve is in sliding connection with the sliding block through a connecting rod, and the sliding block is connected with the cutter fixing plate through a connecting rod, so that the machined steel plate net can be synchronously wound.

Description

Technical Field

[0001] This utility model relates to the technical field of expanded metal mesh forming equipment, and in particular to an intelligent stamping and forming equipment for expanded metal mesh. Background Technology

[0002] Expanded metal mesh is widely used in construction, transportation, and industrial fields due to its advantages such as lightweight, high strength, ventilation, light transmission, slip resistance, and wear resistance. However, existing expanded metal mesh production equipment still has shortcomings in the winding and stamping processes. Traditional winding methods, whether passive or active, suffer from inaccurate speed control, requiring multiple adjustments, resulting in low efficiency and unstable product quality. Furthermore, existing stamping equipment often lacks effective fixing measures when pressing materials, causing material swaying, affecting stamping accuracy and tool life.

[0003] Therefore, this application provides an intelligent stamping and forming equipment for expanded metal mesh to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide an intelligent stamping and forming equipment for expanded metal mesh, which aims to solve the problems of inaccurate speed control in traditional winding methods, whether passive or active, requiring multiple adjustments, resulting in low efficiency and unstable product quality. Furthermore, existing stamping equipment often suffers from material swaying due to the lack of effective fixing measures when pressing down on the material, affecting stamping accuracy and tool life.

[0005] To achieve the above objectives, this application provides the following technical solution: a smart stamping and forming equipment for expanded metal mesh, comprising a base column, a stamping seat plate, and a stamping mounting plate. The stamping seat plate is mounted on the base column, and the stamping seat plate is connected to the stamping mounting plate via a column. A winding mechanism is also provided in front of the stamping seat plate. The winding mechanism is connected to the base column on both sides via a transmission mechanism and a locking mechanism, respectively. A tool fixing plate for stamping the steel plate is also slidably connected to the column. A stamping device for driving the tool fixing plate is provided on the stamping mounting plate, and a conveyor belt is provided below the tool fixing plate. The transmission mechanism includes a slider and a ratchet sleeve. The ratchet sleeve is slidably connected to the slider via a connecting rod. The slider slides on the base column and is connected to the tool fixing plate via a connecting rod, so that the processed expanded metal mesh can be wound and rewound synchronously.

[0006] Preferably, the tool fixing plate is also provided with a tool and a roller. The tool is provided in multiple sets. The tool is located on the front side of the stamping seat plate and is mounted on the tool fixing plate. The roller is mounted on the bottom of the tool fixing plate through a telescopic rod. The roller slides on the surface of the conveyor belt so that it does not shake when processing the steel plate.

[0007] Preferably, the locking mechanism further includes a fixing block, a lifting rod, and a locking ring. The fixing block is connected to the locking ring via a mounting rod. The lifting rod is connected below the locking ring. A rotating handwheel for controlling the lifting rod is connected to the bottom of the lifting rod. The locking ring is adapted to the winding mechanism, allowing workers to quickly and easily remove the processed steel mesh.

[0008] Preferably, the locking ring further includes an upper ring and a lower ring, the upper ring being rotatably connected to the mounting rod via a torsion spring, and the lower ring being connected to the lifting rod.

[0009] Preferably, the winding mechanism further includes a support column and a rotating shaft. The rotating shaft passes through the support column and is rotatably connected to the ratchet sleeve. The ratchet sleeve further includes a ratchet and a pawl. The ratchet is fixedly connected to the rotating shaft. The ratchet sleeve is connected to a pawl adapted to the ratchet via a torsion spring. The ratchet sleeve is rotatably connected to the ratchet, so that the winding mechanism and the cutter fixing plate have a linkage effect.

[0010] In summary, the technical effects and advantages of this utility model are as follows:

[0011] In this invention, a clever transmission mechanism (including a slider, a connecting rod, and a ratchet sleeve) achieves precise synchronization between the lifting and lowering motion of the tool fixing plate and the rotation of the winding mechanism. Specifically, each time the tool fixing plate is lifted upwards, the connecting rod drives the slider to slide on the base column. The slider drives the connecting rod, which in turn drives the ratchet sleeve to rotate clockwise. The pawl inside the ratchet sleeve drives the ratchet, which is fixedly connected to the rotating shaft, to rotate once, thereby driving the rotating shaft and the winding mechanism to rotate synchronously, completing one winding action. This effectively solves the problems of unstable passive winding speed and the need for multiple adjustments for active winding in the prior art.

[0012] This invention addresses the problem of material swaying during pressing and processing in existing equipment. It innovatively incorporates rollers connected by telescopic rods at the bottom of the tool fixing plate. These rollers slide on the conveyor belt surface, and as the tool fixing plate moves downwards for pressing, springs inside the telescopic rods press the steel plate down, providing stable support and effectively preventing material swaying during the pressing process. This design significantly improves pressing accuracy, ensures consistency in the size and shape of the mesh, reduces uneven stress on the tool, and extends tool life. It effectively solves the problem of material swaying during pressing and processing in existing technologies. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the prop fixing plate structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the ratchet sleeve structure of this utility model.

[0018] In the diagram: 1. Base column; 2. Stamping seat plate; 3. Stamping mounting plate; 4. Column; 5. Stamping equipment; 6. Tool fixing plate; 7. Conveyor belt; 8. Transmission mechanism; 9. Locking mechanism; 10. Connecting rod; 61. Tool; 62. Telescopic rod; 63. Roller; 81. Slider; 82. Connecting rod; 83. Ratchet sleeve; 84. Rotating shaft; 85. Support column; 91. Fixing block; 92. Mounting rod; 93. Rotating handwheel; 94. Lifting rod; 95. Lower ring; 96. Upper ring; 831. Ratchet; 832. Pawl. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0020] refer to Figure 1-4The illustrated intelligent stamping and forming equipment for expanded metal mesh includes a base column 1, a stamping seat plate 2, and a stamping mounting plate 3. The stamping seat plate 2 is mounted on the base column 1, and the stamping seat plate 2 is connected to the stamping mounting plate 3 via a column 4. A winding mechanism is also provided in front of the stamping seat plate 2, allowing the processed expanded metal mesh to be directly wound up. The winding mechanism is connected to the base column 1 on both sides via a transmission mechanism 8 and a locking mechanism 9, respectively. The locking mechanism 9 supports the winding mechanism and allows for quick removal of the finished product after winding. A tool fixing plate 6 for stamping the expanded metal mesh is slidably connected to the column 4. A stamping device 5 for driving the tool fixing plate 6 is provided on the stamping mounting plate 3. A conveyor belt 7 is provided below the tool fixing plate 6. In order to make the winding of the expanded metal mesh more accurate, the tool fixing plate 6 is also connected to the transmission mechanism 8 via a connecting rod 10. The transmission mechanism 8 includes a slider 81 and a ratchet sleeve 83. The ratchet sleeve 83 is slidably connected to the slider 81 via a connecting rod 82. The slider 81 slides on the base post 1, so that the transmission mechanism 8 can move synchronously when the tool fixing plate 6 moves up and down. The winding mechanism also includes a support post 85 and a rotating shaft 84. The rotating shaft 84 passes through the support post 85 and is rotatably connected to the ratchet sleeve 83. The ratchet sleeve 83 also includes a ratchet 831 and a pawl 832. The ratchet 831 is fixedly connected to the rotating shaft 84. The ratchet sleeve 83 has a pawl 832 adapted to the ratchet 831 connected to it via a torsion spring. The ratchet sleeve 83 and the ratchet 831 are rotatably connected, so that when the tool fixing plate 6 is lifted upward each time, the ratchet sleeve 83 and the ratchet 831 in the transmission mechanism 8 drive the rotating shaft 84 to rotate once, so that the steel plate is processed once. The winding mechanism then winds up the processed steel mesh.

[0021] As one implementation method in this embodiment, in order to prevent the steel plate from shaking during processing, the tool fixing plate 6 is also equipped with a tool 61 and a roller 63. Multiple sets of tools 61 are provided. The tools 61 are located on the front side of the stamping base plate 2. The tools 61 are installed on the tool fixing plate 6 to achieve the effect of stamping the steel plate. The roller 63 is installed at the bottom of the tool fixing plate 6 via a telescopic rod 62. The roller 63 slides on the surface of the conveyor belt 7, so that when the tool fixing plate 6 moves downward, the telescopic rod 62 with an internal spring drives the roller 63 to press the steel plate downward, increasing its stability.

[0022] As one implementation method in this embodiment, and to facilitate the removal of the processed steel mesh, the locking mechanism 9 further includes a fixing block 91, a lifting rod 94, and a locking ring. The locking ring further includes an upper ring 96 and a lower ring 95. The upper ring 96 is rotatably connected to the mounting rod 92 via a torsion spring, and the lower ring 95 is connected to the lifting rod 94. The bottom of the lifting rod 94 is connected to a rotating handwheel 93 for controlling the lifting rod 94. The locking ring is adapted to the winding mechanism. Under normal conditions, the upper ring 96 is in the open state. When the lifting rod 94 is driven to rise by rotating the handwheel 93, the lower ring 95 contacts the upper ring 96, and the two close, achieving the effect of fixing the winding mechanism.

[0023] The working principle of this practical application is as follows: When steel plates need to be processed into steel mesh, the steel plates are conveyed to the conveyor belt 7 on the stamping base plate 2 by the conveyor equipment. The conveyor belt 7 carries the steel plates to the area below the cutter fixing plate 6. The stamping equipment 5 drives the cutter fixing plate 6 to move downward. The bottom of the cutter fixing plate 6 is connected to the rollers 63 via the telescopic rod 62 to press and fix the steel plates. Then, the cutter 61 on the cutter fixing plate 6 presses down on the steel plates. This pressing process is repeated multiple times until the processed steel mesh can be wound onto the winding equipment. After the steel mesh is wound onto the winding mechanism, the cutter fixing plate 6 continues to drive the cutter 61 and rollers 63 to move up and down. When the cutter fixing plate 6 moves upward, it is connected to the rollers 63 via the telescopic rod 62 to press and fix the steel plates. The connecting rod 10 drives the slider 81 to slide on the base column 1. The connecting rod 82 slidably connected to the slider 81 drives the ratchet sleeve 83 to rotate clockwise. The pawl 832 set in the ratchet sleeve 83 drives the ratchet 831 to rotate once. The rotating shaft 84 connected to the ratchet rotates synchronously, and the processed steel mesh is wound once. When the tool fixing plate 6 moves downward, the pawl 832 will not drive the ratchet 831 to rotate. When it is necessary to remove the processed steel mesh, simply turn the handwheel 93 to control the lifting rod 94 to retract downward, so that the lower ring 95 and the upper ring 96 are no longer closed. The steel mesh wound on the rotating shaft 84 can be removed at once, thus completing the process of processing the steel plate into steel mesh.

[0024] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0025] Components not described in detail in this article are existing technologies.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A steel lath intelligent punch forming device, characterized in that: Including the bottom column (1), the stamping seat plate (2) and the stamping mounting plate (3), the stamping seat plate (2) is installed on the bottom column (1), the stamping seat plate (2) is connected with the stamping mounting plate (3) through the stand column (4), the front of the stamping seat plate (2) is also provided with a winding mechanism, the winding mechanism both sides are connected with the bottom column (1) through transmission mechanism (8) and locking mechanism (9) respectively, the stand column (4) is also slidably connected with the cutter fixing plate (6) for stamping processing of steel plate, the stamping mounting plate (3) is provided with the stamping equipment (5) for driving the cutter fixing plate (6), the lower side of the cutter fixing plate (6) is provided with a conveying belt (7); The transmission mechanism (8) includes a sliding block (81) and a ratchet sleeve (83), the ratchet sleeve (83) is slidably connected with the sliding block (81) through a connecting rod (82), the sliding block (81) slides on the bottom column (1), and the sliding block (81) is connected with the cutter fixing plate (6) through a connecting rod (10).

2. A steel mesh intelligent punch forming equipment according to claim 1, characterized in that: The cutter fixing plate (6) is also provided with a cutter (61) and a roller (63), the cutter (61) is provided with a plurality of groups, the cutter (61) is located on the front side of the stamping seat plate (2), the cutter (61) is installed on the cutter fixing plate (6), the roller (63) is installed at the bottom of the cutter fixing plate (6) through an extension rod (62), and the roller (63) slides on the surface of the conveying belt (7).

3. A steel mesh intelligent punch forming equipment according to claim 1, characterized in that: The locking mechanism (9) further includes a fixed block (91), a lifting rod (94) and a lock ring, the fixed block (91) is connected with the lock ring through a mounting rod (92), the lifting rod (94) is connected below the lock ring, the bottom of the lifting rod (94) is connected with a rotating handle (93) for controlling the lifting rod (94), and the lock ring is matched with the winding mechanism.

4. A steel mesh intelligent punch forming equipment according to claim 3, characterized in that: The lock ring further includes an upper ring (96) and a lower ring (95), the upper ring (96) is rotatably connected with the mounting rod (92) through a torsion spring, and the lower ring (95) is connected with the lifting rod (94).

5. A steel mesh intelligent punch forming equipment according to claim 1, characterized in that: The winding mechanism further includes a support column (85) and a rotating shaft (84), the rotating shaft (84) penetrates through the support column (85) and is rotatably connected with the ratchet sleeve (83), the ratchet sleeve (83) further includes a ratchet wheel (831) and a pawl (832), the ratchet wheel (831) is fixedly connected with the rotating shaft (84), the ratchet sleeve (83) is connected with the pawl (832) matched with the ratchet wheel (831) through a torsion spring, and the ratchet sleeve (83) is rotatably connected with the ratchet wheel (831).

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