Straightening device for wire and cable processing

Abstract

The utility model discloses a straightening device for wire and cable processing, which relates to the technical field of wire processing and comprises a case, a wire inlet pipe is fixedly connected to the center of the side surface of one end of the case, a wire outlet pipe is fixedly connected to the center of the side surface of the other end of the case, and a coarse straightening roller is fixedly connected to the bottom end in the case close to the wire inlet pipe. A cable to be straightened is movably connected into the rough straightening roller, a straightening sleeve is fixedly connected to the center of the bottom end in the machine box, a fine straightening roller is fixedly connected to the position, close to the wire outlet pipe, of the bottom end in the machine box, a cable roller disc is fixedly connected to the bottom end of the side face, close to the wire outlet pipe, of the machine box, and a motor is fixedly connected to the bottom end of the cable roller disc. One end, close to the wire outlet pipe, of the upper surface of the machine box is fixedly connected with a control table, the rough straightening roller and the motor are electrically connected to the control table, and the multiple straightening devices such as the rough straightening roller, the straightening sleeve and the fine straightening roller are sequentially arranged, so that the straightening effect on the cable is ensured.

Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, specifically a straightening device for wire and cable processing. Background Technology

[0002] Wires and cables are conductive materials used to transmit electrical energy or signals. They are widely used in various fields, including construction, energy, communications, and transportation. They consist of conductors, insulators, sheaths, and other auxiliary materials to ensure that current can be transmitted safely and efficiently. However, during the manufacturing and transportation process, wires and cables may be affected by external forces or gravity, resulting in irregular shapes or bends.

[0003] In actual use, according to the specifications, the shape of wires and cables needs to be straightened. By applying appropriate force and pressure, bent, irregular or twisted cables are repaired and restored to a straight or predetermined curvature. Currently, the straightening of cables is usually done manually or with the help of rigid components. This manual straightening method consumes a lot of manpower, resulting in low efficiency and easy damage to the cables. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a straightening device for wire and cable processing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a straightening device for wire and cable processing, comprising a chassis, an inlet pipe fixedly connected to the center of one side of the chassis, an outlet pipe fixedly connected to the center of the other side of the chassis, a coarse straightening roller fixedly connected to the bottom of the chassis near the inlet pipe, a cable to be straightened movably connected inside the coarse straightening roller, a straightening sleeve fixedly connected to the center of the bottom of the chassis, a fine straightening roller fixedly connected to the bottom of the chassis near the outlet pipe, a cable roller reel fixedly connected to the bottom of the chassis near the outlet pipe, a motor fixedly connected to the bottom of the cable roller reel, and a control console fixedly connected to the upper surface of the chassis near the outlet pipe. The coarse straightening roller and the motor are electrically connected to the control console.

[0006] As described above, the cable to be straightened passes through the inlet pipe, and then passes through the coarse straightening roller, the straightening sleeve, the fine straightening roller, and the center of the outlet pipe in sequence. One end of the cable to be straightened is wrapped around the outer wall of the cable roller disc. The straightening effect of the cable is ensured by multiple straightening mechanisms.

[0007] As described above, the bottom and top ends of the coarse straightening roller are respectively fixedly connected to support plates. The support plates are respectively fixedly connected to the lower and upper surfaces inside the machine box by bolts. A pair of coarse straightening rollers are fixedly connected to the center of the coarse straightening roller. The inner wall of the coarse straightening roller is provided with a groove, and the surface of the groove is made of anti-slip and wear-resistant material.

[0008] As described above, a pair of transmission gears are fixedly connected to the bottom end of the coarse straightening roller, one of which is sleeved on the support plate by a bearing at its bottom end, and a drive motor is fixedly connected to its bottom end.

[0009] As described above, sleeve supports are fixedly connected to the outer walls of both ends of the straightening sleeve, and the sleeve supports are fixedly connected to the lower surface of the machine housing by bolts. Several straightening rings are evenly fixedly connected inside the straightening sleeve, and the straightening rings cover the outer wall of the cable to be straightened.

[0010] The aforementioned fine straightening roller includes a straightening bracket, the bottom end of which is fixedly connected to the inside of the machine housing by bolts, and a fine straightening wheel is rotatably connected to the center of the top end of the straightening bracket. The fine straightening roller is composed of a pair of straightening brackets and a pair of fine straightening wheels symmetrically installed, and the inner wall of the fine straightening wheel covers the outer wall of the cable to be straightened.

[0011] As described above, one end of the cable roller is coaxially and fixedly connected to a gear one, one end of the cable roller is fixedly connected to a retaining ring, and the output shaft of the motor is fixedly connected to a gear two, which meshes with the outer wall of gear one.

[0012] Beneficial effects:

[0013] Compared with the prior art, this straightening device for wire and cable processing has the following advantages:

[0014] I. This utility model, by sequentially arranging an inlet pipe, a coarse straightening roller, a straightening sleeve, a fine straightening roller, and an outlet pipe in the chassis, and through the design of multiple straightening mechanisms, straightens from coarse to fine according to the degree of precision. The coarse straightening roller is driven by a drive motor at its bottom end, and the drive motor and transmission gear drive the coarse straightening roller to rotate, so that the cable to be straightened can pass smoothly and smoothly through the entire straightening mechanism.

[0015] II. This utility model sets a cable roller at one end of the chassis. Driven by an electric motor, the power of the electric motor can be transmitted through the meshing of gears, so that the cable roller can evenly wind the cable, allowing the cable to obtain the best straight or curved state. At the same time, the cable roller can provide uniform traction force for the cable straightening process, which can avoid damage to the cable caused by uneven force.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0017] Figure 1This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is an exploded three-dimensional structural diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the side cross-section of the three-dimensional structure of the present invention.

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the coarse straightening roller of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the cable roller of this utility model;

[0022] In the diagram: 1. Chassis; 2. Inlet pipe; 3. Outlet pipe; 4. Coarse straightening roller; 401. Support plate; 402. Straightening roller; 403. Wheel groove; 404. Transmission gear; 405. Drive motor; 5. Cable to be straightened; 6. Straightening sleeve; 601. Sleeve support; 602. Straightening ring; 7. Fine straightening roller; 701. Straightening bracket; 702. Fine straightening wheel; 8. Cable reel; 801. Gear 1; 802. Snap ring; 9. Motor; 901. Gear 2; 10. Control console. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-5 As shown, this utility model provides a technical solution: an inlet pipe 2 is fixedly connected to the center of one side of the casing 1, and an outlet pipe 3 is fixedly connected to the center of the other side of the casing 1. A coarse straightening roller 4 is fixedly connected to the bottom of the casing 1 near the inlet pipe 2. A cable 5 to be straightened is movably connected inside the coarse straightening roller 4. A straightening sleeve 6 is fixedly connected to the center of the bottom of the casing 1. A fine straightening roller 7 is fixedly connected to the bottom of the casing 1 near the outlet pipe 3. A cable roller 8 is fixedly connected to the bottom of the side of the casing 1 near the outlet pipe 3. A motor 9 is fixedly connected to the bottom of the cable roller 8. A control console 10 is fixedly connected to the upper surface of the casing 1 near the outlet pipe 3. The coarse straightening roller 4 and the motor 9 are electrically connected to the control console 10. The cable 5 to be straightened passes through the inlet pipe 2. The cable 5 to be straightened passes through the coarse straightening roller 4, the straightening sleeve 6, the fine straightening roller 7 and the center of the outlet pipe 3 in sequence, and one end of the cable 5 to be straightened is wrapped around the outer wall of the cable roller 8.

[0025] Using the overall structure of the device, when straightening the cable 5 to be straightened, firstly, one end of the cable 5 to be straightened is inserted into the inlet pipe 2 and then into the coarse straightening roller 4. The coarse straightening roller 4 is then started through the control console 10. Under the friction of the coarse straightening roller 4, the cable 5 to be straightened passes through the straightening sleeve 6 and the fine straightening roller 7 in sequence and then exits from the outlet pipe 3. The straightened end of the cable is then fixed to the outer wall of the cable roller disc 8. Under the action of the motor 9, the cable 5 to be straightened passes through the inside of the machine box 1 at a uniform speed for straightening.

[0026] like Figure 1-5 As shown, the bottom and top ends of the coarse straightening roller 4 are fixedly connected to support plates 401, respectively. The support plates 401 are fixedly connected to the lower and upper surfaces of the machine housing 1 by bolts. A pair of coarse straightening rollers 402 are fixedly connected to the center of the coarse straightening roller 4. The inner wall of the coarse straightening roller 402 is provided with a groove 403. The surface of the groove 403 is made of anti-slip and wear-resistant material. A pair of transmission gears 404 are fixedly connected to the bottom end of the coarse straightening roller 4. The bottom end of one of the transmission gears 404 is sleeved on the support plate 401 through a bearing, and the bottom end is fixedly connected to a drive motor 405.

[0027] During the straightening process, the drive motor 405 is started by controlling the control console 10. Under the action of the drive motor 405, the transmission gear 404 starts to rotate, which drives a pair of coarse straightening rollers 402 to start rotating. Under the action of friction on the surface of the wheel groove 403, the straightening cable 5 starts to move until it passes through the outlet tube 3.

[0028] like Figure 1-5 As shown, sleeve supports 601 are fixedly connected to the outer walls of both ends of the straightening sleeve 6. The sleeve supports 601 are fixedly connected to the lower surface of the machine housing 1 by bolts. Several straightening rings 602 are evenly fixedly connected inside the straightening sleeve 6. The straightening rings 602 cover the outer wall of the cable 5 to be straightened. The fine straightening roller 7 includes a straightening bracket 701. The bottom end of the straightening bracket 701 is fixedly connected to the inside of the machine housing 1 by bolts. A fine straightening wheel 702 is rotatably connected to the center of the top end of the straightening bracket 701. The fine straightening roller 7 is composed of a pair of straightening brackets 701 and a pair of fine straightening wheels 702 symmetrically installed. The inner wall of the fine straightening wheel 702 covers the outer wall of the cable 5 to be straightened.

[0029] During the straightening process, after the cable 5 to be straightened is inserted into the straightening sleeve 6, the radius of motion of the cable 5 to be straightened is further limited under the action of the straightening ring 602, so that the bent part of the cable becomes straight. Then, it passes through the fine straightening roller 7. Under the squeezing action of a pair of fine straightening rollers 702, the cable is basically in a straight state. The fine straightening roller 7 and the coarse straightening roller 4 are in a spatially perpendicular position relationship, thereby ensuring the straightening effect of the cable in all directions around the circumference.

[0030] like Figure 1-5As shown, a gear 801 is coaxially fixedly connected to one end of the cable roller 8, a retaining ring 802 is fixedly connected to the outer wall of one end of the cable roller 8, and a gear 901 is fixedly connected to the output shaft of the motor 9. The gear 901 meshes with the outer wall of the gear 801.

[0031] After the cable is straightened and passes through the outlet pipe 3, it is pulled onto the retaining ring 802 on the outer wall of the cable roller 8. The retaining ring 802 secures the cable, and under the action of the motor 9, the gear 2 901 starts to rotate. The gear 1 801 meshing with it also starts to rotate, driving the cable roller 8 to rotate. This allows the straightened cable to be wound onto the cable roller 8 for easy collection and use.

[0032] Working Principle: Utilizing the overall structure of the device, when straightening the cable 5 to be straightened, firstly, one end of the cable 5 is inserted into the inlet pipe 2 and then onto the coarse straightening roller 4. The coarse straightening roller 4 is then started via the control console 10. Under the frictional force of the coarse straightening roller 4, the cable 5 passes sequentially through the straightening sleeve 6 and the fine straightening roller 7, and then exits from the outlet pipe 3. One end of the straightened cable is then fixed to the outer wall of the cable roller disc 8. Under the action of the motor 9, the cable 5 passes through the inside of the machine housing 1 at a uniform speed for straightening. During straightening, the drive motor 405 is started via the control console 10. Under the action of the drive motor 405, the transmission gear 404 begins to rotate, driving a pair of coarse straightening rollers 402 to rotate. Under the frictional force on the surface of the wheel grooves 403, the cable 5 to be straightened begins to move. Until it exits through the outlet pipe 3, during the straightening process, after the cable 5 to be straightened is inserted into the straightening sleeve 6, the radius of motion of the cable 5 to be straightened is further limited under the action of the straightening ring 602, so that the bent part of the cable becomes straight. Then, it passes through the fine straightening roller 7, and under the squeezing action of a pair of fine straightening rollers 702, the cable is basically in a straight state. The fine straightening roller 7 and the coarse straightening roller 4 are in a spatially perpendicular position relationship, thereby ensuring the straightening effect in all directions of the cable circumference. After the cable straightening is completed and it exits through the outlet pipe 3, it is pulled onto the retaining ring 802 on the outer wall of the cable roller 8 and secured by the retaining ring 802. Then, under the action of the motor 9, the second gear 901 starts to rotate, and the gear 1 meshing with it starts to rotate accordingly, driving the cable roller 8 to rotate, so that the straightened cable is wound on the cable roller 8 for easy collection and use.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A straightening device for processing of electric wire and cable, comprising a housing (1), characterized in that: The cabinet (1) one end side center fixedly connected with the incoming line pipe (2), the cabinet (1) the other end side center fixedly connected with outgoing line pipe (3), the cabinet (1) inside bottom end close to incoming line pipe (2) fixedly connected with rough straightening roller (4), the rough straightening roller (4) inside movably connected with the cable to be straightened (5), the cabinet (1) inside bottom end center fixedly connected with straightening sleeve (6), the cabinet (1) inside bottom end close to outgoing line pipe (3) fixedly connected with fine straightening roller (7), the cabinet (1) close to outgoing line pipe (3) side bottom end fixedly connected with cable roller disc (8), the cable roller disc (8) bottom end fixedly connected with motor (9), the cabinet (1) upper surface close to outgoing line pipe (3) one end fixedly connected with control console (10), the rough straightening roller (4) and motor (9) are electrically connected to control console (10) respectively.

2. The straightening device for processing electric wire and cable according to claim 1, characterized in that: The cable to be straightened (5) penetrates the incoming line pipe (2), the cable to be straightened (5) penetrates the rough straightening roller (4), the straightening sleeve (6), the fine straightening roller (7) and the outgoing line pipe (3) inside center in turn, and the cable to be straightened (5) one end is covered in the cable roller disc (8) outer wall.

3. The straightening device for processing electric wire and cable according to claim 1, characterized in that: The rough straightening roller (4) bottom end and top end are fixedly connected with support plate (401) respectively, the support plate (401) is fixedly connected to the cabinet (1) inside lower surface and upper surface by bolts respectively, the rough straightening roller (4) center is fixedly connected with a pair of rough straightening roller (402), the rough straightening roller (402) inner wall is provided with wheel groove (403), the wheel groove (403) surface is anti-skid wear-resistant material.

4. The straightening device for processing electric wire and cable according to claim 3, characterized in that: The rough straightening roller (4) bottom end is fixedly connected with a pair of transmission gear (404), one of the transmission gear (404) bottom end is connected to the support plate (401) through the bearing sleeve, and the bottom end is fixedly connected with the drive motor (405).

5. The straightening device for processing electric wire and cable according to claim 1, characterized in that: The straightening sleeve (6) both ends outer wall is fixedly connected with sleeve support (601) respectively, the sleeve support (601) is fixedly connected to the cabinet (1) inside lower surface by bolts, the straightening sleeve (6) inside is uniformly fixedly connected with several straightening ring (602), the straightening ring (602) is covered in the cable to be straightened (5) outer wall.

6. The straightening device for processing of electric wires and cables according to claim 1, characterized in that: The fine straightening roller (7) includes straightening support (701), the straightening support (701) bottom end is fixedly connected to the cabinet (1) inside by bolts, the straightening support (701) top end center rotationally connected with fine straightening wheel (702), the fine straightening roller (7) is composed of a pair of straightening support (701) and a pair of fine straightening wheel (702) symmetrical installation, the fine straightening wheel (702) inner wall is covered in the cable to be straightened (5) outer wall.

7. The straightening device for processing of electric wires and cables according to claim 1, characterized in that: The cable roller disc (8) one end coaxially fixedly connected with gear one (801), the cable roller disc (8) one end outer wall fixedly connected with snap ring (802), the motor (9) output shaft fixedly connected with gear two (901), the gear two (901) is engaged with the gear one (801) outer wall.

Images