Automatic welding device for pipeline connection

By designing an automatic welding device with an arc-shaped shell and suction cups, the alignment problem during pipe welding was solved, achieving high-precision and high-efficiency welding results.

CN223762570UActive Publication Date: 2026-01-06BAIYIN YINGUANG SHUANGYIN INSTALLATION CORROSION PREVENTION
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Patent Information

Application Number
CN202520165044.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-06
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing technologies make it difficult to ensure alignment of both ends during pipe welding, resulting in low welding accuracy.

Method used

Design an automatic welding device that includes an arc-shaped shell and a suction cup. The arc-shaped shell wraps around the outer wall of the pipe, the suction cup fixes the pipe, and the combination of rollers and a chute structure achieves alignment and stability of the pipe joint, thereby improving welding accuracy and efficiency.

Benefits of technology

It improves the precision and efficiency of pipe welding, ensures pipe joint alignment, and enhances the stability and accuracy of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline welding, in particular to an automatic welding device for pipeline connection, which is characterized in that the number of arc-shaped shells is two, a hinge is mounted at the joint of the lower ends of the two arc-shaped shells, two groups of through grooves are symmetrically formed in each arc-shaped shell, rollers are rotatably mounted in the four groups of through grooves, and the two arc-shaped shells are connected through the rollers. And a welding window is formed in the middle position of one arc-shaped shell. The pipeline welding device is simple in structure and novel in design, the two arc-shaped shells wrap the outer wall of a pipeline, alignment of pipeline connectors is achieved, the position of the suction cup is adjusted through the adjusting bolt, so that the suction cup and the outer wall of the pipeline attract each other, the pipeline is fixed, welding precision is improved, equipment can rotate on the pipeline conveniently through rotating connection of the idler wheels, and welding efficiency is improved. And in cooperation with the arrangement of the welding window, exposure of a pipeline connector is facilitated, welding is facilitated, and the welding efficiency and precision are greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline welding technology, specifically an automatic welding device for pipeline connection. Background Technology

[0002] Pipe connection refers to connecting prefabricated pipe sections into a complete system according to the design drawings. During construction, different connection methods should be selected according to the material of the pipes used. Ordinary steel pipes have threaded connection, flange connection, welding connection, socket connection, pipe bonding connection and other methods. When welding pipes, the connection ports of two pipes need to be connected first, and then the connection ports of the two pipes are welded.

[0003] However, existing technologies often fail to ensure alignment of the two ends of a pipe during welding, leading to deviations during the welding process and low welding accuracy. Therefore, those skilled in the art have provided an automatic welding device for pipe connections to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an automatic welding device for pipe connections to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic welding device for pipe connection, comprising two arc-shaped shells, with a hinge installed at the lower end connection of the two arc-shaped shells, and two sets of through grooves symmetrically opened on each of the two arc-shaped shells, with rollers rotatably installed inside each of the four sets of through grooves, a welding window opened at the middle position of one of the arc-shaped shells, with a welding cavity installed inside the welding window, and sliding grooves opened at both ends of the arc-shaped shells, with a movable seat slidably installed inside the sliding grooves, a connecting plate installed at the outer end of the movable seat, and a suction cup that attracts the pipe wall movably installed on the connecting plate.

[0006] As a further embodiment of this utility model: crossbars are symmetrically installed inside the welding window, and a base plate fixedly connected to the welding cavity is installed between the two crossbars.

[0007] As a further embodiment of this utility model: the inside of the welding cavity is provided with anti-slip ribs, and one end of the welding cavity penetrates through the substrate, the substrate being an arc-shaped structure component.

[0008] As a further embodiment of this utility model: the top of the arc-shaped outer shell is equipped with connecting seats at both ends, and the two opposite connecting seats are connected by a snap-fit.

[0009] As a further embodiment of this utility model: an adjusting bolt that is rotatably connected to the suction cup is installed at the middle position of the connecting plate, and a spring is also installed between the connecting plate and the suction cup.

[0010] As a further embodiment of this utility model: the slide is a semi-circular structure component, and the upper end of the slide is open.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the utility model has a simple structure and novel design. It uses two arc-shaped shells to wrap around the outer wall of the pipe to achieve alignment at the pipe interface. The position of the suction cup is adjusted by adjusting the bolts, so that the suction cup attracts the outer wall of the pipe to fix the pipe and improve the accuracy of welding. The rotating connection of the rollers facilitates the rotation of the equipment on the pipe. With the setting of the welding window, it is beneficial to expose the pipe interface, which is conducive to welding and greatly improves welding efficiency and accuracy. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of an automatic welding device for pipe connections.

[0013] Figure 2 This is a schematic diagram of the internal structure of an automatic welding device for pipe connections.

[0014] Figure 3 This is a schematic diagram of the installation structure of a suction cup in an automatic welding device for pipe connection.

[0015] In the diagram: 1. Arc-shaped outer shell; 2. Hinge; 3. Connecting seat; 4. Through groove; 5. Roller; 6. Welding window; 7. Crossbar; 8. Base plate; 9. Welding cavity; 10. Adjusting bolt; 11. Slide groove; 12. Connecting plate; 13. Suction cup; 14. Movable seat; 15. Spring. Detailed Implementation

[0016] Please see Figures 1-3In this embodiment of the present invention, an automatic welding device for pipe connection includes two arc-shaped outer shells 1. A hinge 2 is installed at the lower end connection of the two arc-shaped outer shells 1. Two sets of through grooves 4 are symmetrically opened on each of the two arc-shaped outer shells 1. Rollers 5 are rotatably installed inside each of the four sets of through grooves 4. A welding window 6 is opened at the middle of one of the arc-shaped outer shells 1, and a welding cavity 9 is installed inside the welding window 6. Sliding grooves 11 are opened at both ends of the arc-shaped outer shells 1. Movable seats 14 are slidably installed inside the sliding grooves 11. A connecting plate 12 is installed at the outer end of the movable seat 14. A suction cup 13 that attracts the pipe wall is movably installed on the connecting plate 12. In use, the two arc-shaped outer shells 1 are wrapped around the outer wall of the pipe. The pipe joint is aligned, improving welding accuracy. Rotating the adjusting bolt 10 moves the suction cup 13, causing it to adhere to the outer wall of the pipe, thus fixing the pipe and improving welding stability. Moving the arc-shaped outer shell 1, under the action of the roller 5, causes the equipment to rotate on the outer wall of the pipe, making the welding window 6 move in a circle on the pipe surface, further exposing the pipe joint. The welding head is then inserted into the welding cavity 9, facilitating welding and significantly improving welding efficiency and accuracy. In addition, the sliding connection between the slide groove 11 and the movable seat 14 prevents the arc-shaped outer shell 1 from affecting the suction cup 13 when rotating, improving the stability of the equipment after installation.

[0017] exist Figure 1 In the middle, crossbars 7 are symmetrically installed inside the welding window 6, and a base plate 8 fixedly connected to the welding cavity 9 is installed between the two crossbars 7, which is conducive to the installation of the welding head.

[0018] exist Figure 1 In the middle, the welding cavity 9 is provided with anti-slip ribs to facilitate the installation of the welding head, and one end of the welding cavity 9 passes through the base plate 8. The base plate 8 is an arc-shaped component that is convenient to rotate on the outer wall of the pipe.

[0019] exist Figure 1 and Figure 2 In the middle, the top of the arc-shaped outer shell 1 is equipped with connecting seats 3 at both ends. The two opposite connecting seats 3 are connected by snap-fit, and the installation of the device is achieved by the snap-fit ​​of the connecting seats 3.

[0020] exist Figure 3 In the middle of the connecting plate 12, an adjusting bolt 10 is installed, which is rotatably connected to the suction cup 13. A spring 15 is also installed between the connecting plate 12 and the suction cup 13. Rotating the adjusting bolt 10 will drive the suction cup 13 to move. Under the traction of the spring 15, the suction cup 13 moves towards the center of the pipe, so that the suction cup 13 is attracted to the outer wall of the pipe.

[0021] exist Figure 1In the middle, the slide 11 is a semi-circular structure component, and the upper end of the slide 11 is open to facilitate the movement of the movable seat 14.

[0022] The working principle of this utility model is as follows: This utility model has a simple structure and novel design. In use, two arc-shaped outer shells 1 are wrapped around the outer wall of the pipe. The installation of the equipment is achieved by the interlocking of the connecting seats 3, thereby aligning the pipe interface and improving the accuracy of welding. Rotating the adjusting bolt 10 drives the suction cup 13 to move. Under the traction of the spring 15, the suction cup 13 moves towards the center of the pipe, thereby attracting the suction cup 13 to the outer wall of the pipe and fixing the pipe, thus improving the stability of pipe welding. Moving the arc-shaped outer shell 1 causes the equipment to rotate on the outer wall of the pipe under the action of the roller 5, thereby causing the welding window 6 to make a circular motion on the surface of the pipe, further exposing the pipe interface. The welding head is then inserted into the welding cavity 9, which facilitates welding and greatly improves welding efficiency and accuracy. In addition, the sliding connection between the sliding groove 11 and the movable seat 14 can prevent the rotation of the arc-shaped outer shell 1 from affecting the suction cup 13, thus improving the stability of the equipment after installation.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic welding device for pipe connections, comprising an arc-shaped housing (1), characterized in that, Two arc-shaped shells (1) are provided, the lower ends of the two arc-shaped shells (1) are connected and a hinge (2) is installed at the connection, two groups of through grooves (4) are symmetrically formed on the arc-shaped shells (1), four groups of the through grooves (4) are internally rotatably provided with rollers (5), a welding window (6) is formed at the middle position of one of the arc-shaped shells (1), the welding window (6) is internally provided with a welding cavity (9), the two ends of the arc-shaped shell (1) are provided with sliding grooves (11), the sliding grooves (11) are internally slidably provided with movable seats (14), the movable seats (14) are externally provided with connecting plates (12), the connecting plates (12) are movably provided with suction cups (13) which are attracted to the pipe wall.

2. An automatic welding apparatus for pipe connection according to claim 1, wherein The welding window (6) is internally symmetrically provided with cross bars (7), the two cross bars (7) are provided with base plates (8) which are fixedly connected with the welding cavity (9).

3. An automatic welding apparatus for pipe connections according to claim 2, characterized in that, The welding cavity (9) is internally provided with anti-skid ribs, one end of the welding cavity (9) penetrates through the base plate (8), and the base plate (8) is an arc-shaped component.

4. An automatic welding apparatus for pipe connection according to claim 1, wherein The top of the arc-shaped shell (1) is provided with connecting seats (3) at the two ends, and the opposite two connecting seats (3) are connected through clamping.

5. An automatic welding apparatus for pipe connection according to claim 1, wherein The middle position of the connecting plate (12) is provided with an adjusting bolt (10) which is rotatably connected with the suction cup (13), and the connecting plate (12) and the suction cup (13) are further provided with springs (15).

6. An automatic welding apparatus for pipe connection according to claim 1, wherein The sliding groove (11) is a half-moon-shaped component, and the upper end of the sliding groove (11) is in an open state.