Gearbox clutch disc assembly tool

Abstract

The utility model discloses a gearbox clutch disc assembly tool, which relates to the field of part assembly tools and comprises a mounting sleeve, a baffle ring is arranged at the bottom end of the mounting sleeve, and a plurality of first limiting raised lines are uniformly arranged on the outer side of the mounting sleeve; a through groove is formed in the inner wall of the mounting sleeve, strip-shaped grooves are formed in the top ends of the two sides of the through groove, limiting assemblies are arranged on the inner sides of the strip-shaped grooves and the through groove, an adjusting assembly is arranged between the tops of the limiting assemblies, grips are arranged on the two sides of the top end of the adjusting assembly, and first limiting holes matched with the limiting assemblies are formed in one side of the through groove. The auxiliary assembly tool is designed, and the teeth on the outer side of the tool are matched with the teeth of the inner ring of the clutch plate, so that the assembly precision and efficiency are remarkably improved, and the assembly time is shortened; and meanwhile, the whole mounting sleeve can be lifted, transfer of the mounting sleeve is completed, and therefore the practicability of the whole device is improved.

Description

Technical Field

[0001] This utility model relates to the field of parts assembly tooling, specifically to a gearbox clutch plate assembly tooling. Background Technology

[0002] During clutch assembly, clutch plates are typically assembled layer by layer, alternating between each other. The clutch plate structure has distinct characteristics: some clutch plates have a toothed inner ring and a circular outer ring; others have the opposite, with a circular inner ring and a toothed outer ring. During assembly, these two structures need to be stacked alternately to ensure the clutch functions properly.

[0003] However, the current lack of dedicated auxiliary tooling during assembly, especially for clutch plates with a toothed inner ring, makes alignment difficult, resulting in lengthy assembly times and low efficiency. Furthermore, manual adjustment may lead to clutch plate misalignment or inaccurate alignment, affecting assembly quality and subsequent clutch performance.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a gearbox clutch plate assembly fixture to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A gearbox clutch plate assembly fixture includes an installation sleeve with a retaining ring at the bottom and several limiting protrusions evenly distributed on the outer side of the installation sleeve. The inner wall of the installation sleeve has a through groove, and strip-shaped grooves are formed at the top of both sides of the through groove. Limiting components are provided on the inner sides of the strip-shaped grooves and the through groove. An adjusting component is provided between the tops of the limiting components, and handles are provided on both sides of the top of the adjusting component. A limiting hole that mates with the limiting components is formed on one side of the through groove.

[0008] Furthermore, in order to achieve efficient snap-fit ​​and adjustment, simplify operation, reduce the labor intensity of operators, and improve work efficiency, the limiting component includes a mounting ring set in the through groove. A spring is set at the top of the mounting ring. Limiting blocks that cooperate with the through groove are set on both sides of the top of the spring. A limiting protrusion that cooperates with the limiting hole is set on one side of the top of the limiting block. A hollow groove that cooperates with the adjustment component is opened at the end of the limiting block away from the limiting protrusion. Limiting grooves that cooperate with the adjustment component are set at both ends of the hollow groove.

[0009] Furthermore, in order to achieve flexible adjustment through the operation of the handle under the action of the adjustment component, thereby adapting to different size installation requirements and making the assembly tooling more adaptable, the adjustment component includes a strip rod set inside two sets of hollow grooves, with a spring between the two sets of strip rods; the top of the strip rod has a hollow groove, and several limiting holes are evenly opened on both sides of the hollow groove; an adjustment component that cooperates with the hollow groove is set between the longitudinal limiting holes, and the top of the adjustment component cooperates with the bottom of the handle; both ends of the strip rod are provided with limiting protrusions that cooperate with the limiting grooves; the adjustment component includes a mounting block set at the bottom of the handle, with a sliding groove at the bottom of the mounting block; both sides of the bottom of the sliding groove are provided with stops that cooperate with the hollow grooves; a spring is set between the two sets of stops; the end of the stop away from the spring is provided with a limiting protrusion that cooperates with the limiting hole.

[0010] The beneficial effects of this utility model are as follows:

[0011] 1. This utility model improves assembly accuracy and efficiency and shortens assembly time by designing an auxiliary assembly fixture, which utilizes the teeth on the outer side of the fixture to cooperate with the inner ring teeth of the clutch plate. With the cooperation of the through groove, limit component, adjustment component, handle and strip groove, the entire mounting sleeve can be lifted and the mounting sleeve can be transferred, thereby improving the practicality of the whole device.

[0012] 2. The design of the limit component and adjustment component enables efficient locking and adjustment, making operation simple, reducing the labor intensity of operators, and improving work efficiency. With the help of the adjustment component, flexible adjustment can be achieved through the operation of the handle, thereby adapting to the installation requirements of different sizes and making the assembly tooling more adaptable. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a structural schematic diagram of the gearbox clutch plate assembly fixture according to an embodiment of the present utility model;

[0015] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;

[0016] Figure 3 This is a cross-sectional view of the gearbox clutch plate assembly fixture according to an embodiment of the present utility model;

[0017] Figure 4 yes Figure 3 A magnified view of a section at point B in the middle;

[0018] Figure 5 This is a perspective sectional view of the gearbox clutch plate assembly fixture according to an embodiment of the present utility model;

[0019] Figure 6 yes Figure 5 A magnified view of a section at point C.

[0020] In the picture:

[0021] 1. Installation sleeve; 2. Retaining ring; 3. Limiting protrusion one; 4. Through groove; 5. Limiting component; 501. Installation ring; 502. Spring one; 503. Limiting block; 504. Limiting protrusion one; 505. Hollowed-out groove one; 506. Limiting groove; 6. Adjusting component; 601. Strip rod; 602. Spring two; 603. Hollowed-out groove two; 604. Limiting hole two; 605. Adjusting component; 6051. Installation block; 6052. Sliding groove; 6053. Stop block; 6054. Spring three; 6055. Limiting protrusion two; 606. Limiting protrusion two; 7. Handle; 8. Limiting hole one; 9. Strip groove. Detailed Implementation

[0022] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] According to an embodiment of the present invention, a gearbox clutch plate assembly fixture is provided.

[0024] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-6 As shown, the gearbox clutch plate assembly fixture according to an embodiment of the present utility model includes an installation sleeve 1, a retaining ring 2 at the bottom end of the installation sleeve 1, and a plurality of limiting protrusions 3 evenly arranged on the outer side of the installation sleeve 1; a through groove 4 is provided on the inner wall of the installation sleeve 1, and strip grooves 9 are provided on the top of both sides of the through groove 4; a limiting component 5 is provided on the inner side of the strip groove 9 and the through groove 4; an adjusting component 6 is provided between the top of the limiting component 5; a handle 7 is provided on both sides of the top of the adjusting component 6; and a limiting hole 8 that cooperates with the limiting component 5 is provided on one side of the through groove 4.

[0025] By utilizing the aforementioned technical solutions, this utility model, through the design of an auxiliary assembly fixture, utilizes the engagement of the teeth on the outer side of the fixture with the inner ring teeth of the clutch disc, significantly improving assembly accuracy and efficiency, and shortening assembly time. With the combined action of the through groove 4, limiting component 5, adjusting component 6, handle 7, and strip groove 9, the entire mounting sleeve 1 can be lifted and its transfer completed, thereby improving the practicality of the entire device. The design of the limiting component 5 and adjusting component 6 achieves efficient engagement and adjustment, simplifies operation, reduces the labor intensity of operators, and improves work efficiency. Under the action of the adjusting component 6, flexible adjustment can be achieved through the operation of the handle 7, thus adapting to different size installation requirements and making the assembly fixture more adaptable.

[0026] In one embodiment, the limiting component 5 includes a mounting ring 501 disposed within the through groove 4. A spring 502 is disposed at the top of the mounting ring 501. Limiting blocks 503 that cooperate with the through groove 4 are disposed on both sides of the top of the spring 502. A limiting protrusion 504 that cooperates with the limiting hole 8 is disposed on one side of the top of the limiting block 503. A hollow groove 505 that cooperates with the adjusting component 6 is opened at the end of the limiting block 503 away from the limiting protrusion 504. Limiting grooves 506 that cooperate with the adjusting component 6 are disposed at both ends of the hollow groove 505. Thus, through the design of the limiting component 5 and the adjusting component 6, efficient locking and adjustment are achieved, the operation is simple, the labor intensity of the operator is reduced, and the work efficiency is improved.

[0027] The working principle of the limit component 5 is as follows:

[0028] First, install the mounting ring 501 of the limiting component 5 and the spring 502 inside the through groove 4, and align the limiting protrusion 504 at the end of the limiting block 503 with the limiting hole 8 in the strip groove 9, and then fix the limiting component 5.

[0029] In one embodiment, the adjustment component 6 includes a strip rod 601 disposed inside two sets of hollow slots 505, with a spring 602 disposed between the two sets of strip rods 601; a hollow slot 603 is formed at the top of the strip rod 601, and a plurality of limiting holes 604 are evenly formed on both sides of the hollow slot 603; an adjustment member 605 that cooperates with the hollow slot 603 is disposed between the longitudinal limiting holes 604, and the top end of the adjustment member 605 cooperates with the bottom end of the handle 7; both ends of the strip rod 601 are provided with limiting protrusions 606 that cooperate with the limiting slots 506. The adjusting component 605 includes a mounting block 6051 disposed at the bottom end of the handle 7. The bottom end of the mounting block 6051 is provided with a sliding groove 6052. Both sides of the bottom end of the sliding groove 6052 are provided with a stop block 6053 that cooperates with the second hollow groove 603. A third spring 6054 is disposed between the two sets of stop blocks 6053. The end of the stop block 6053 away from the third spring 6054 is provided with a second limiting protrusion 6055 that cooperates with the second limiting hole 604. Thus, under the action of the adjusting component 6, the handle 7 can be operated to achieve flexible adjustment, thereby adapting to different size installation requirements and making the assembly tooling more adaptable.

[0030] The working principle of adjustment component 6 is as follows:

[0031] Compress the two sets of bar rods 601 inward and squeeze the second spring 602. Align the two sets of bar rods 601 with the first slot 505 on both sides of the limiting component 5, and use the limiting slot 506 for limiting. Under the action of the second spring 602 resetting, the two sets of bar rods 601 are engaged. Then, according to the operation requirements, press the two sets of stops 6053 inward, so that the two sets of stops 6053 squeeze the third spring 6054 inward. Align the second limiting hole 604 in the adjusting component 605 with the second limiting hole 604 in the second slot 603. After releasing the hand, the third spring 6054 resetting completes the engagement of the adjusting component 605. Use the handle 7 to pull the entire adjusting component 6. With the cooperation of the limiting component 5, the installation sleeve 1 is transferred.

[0032] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0033] In practical application, the clutch disc is first assembled along several limiting protrusions 3 on the outer side of the mounting sleeve 1, and the clutch disc is blocked by the retaining ring 2. After layer-by-layer splicing, the mounting ring 501 of the limiting assembly 5 and the spring 502 are installed inside the through groove 4, and the limiting protrusion 504 at the end of the limiting block 503 is aligned with the limiting hole 8 in the strip groove 9, thus completing the fixation of the limiting assembly 5 (the working principle of the limiting assembly 5 is as described above); the two sets of strip rods 601 are compressed inward and the spring 602 is squeezed, and the two sets of strip rods 601 are aligned with the hollow grooves 505 on both sides of the limiting assembly 5, and the limiting groove 506 is used for limiting. Under the action of the second spring 602 resetting, the two sets of bar rods 601 are engaged. Then, according to the operational requirements, the two sets of stops 6053 are pressed inward, causing the two sets of stops 6053 to squeeze the third spring 6054 inward, aligning the second limiting hole 604 in the adjusting component 605 with the second limiting hole 604 in the hollow groove 603. After releasing the hand, the adjusting component 605 is engaged during the resetting process of the third spring 6054. The entire adjusting assembly 6 is then pulled using the handle 7. With the cooperation of the limiting assembly 5, the mounting sleeve 1 is moved. After the movement is completed (the working principle of the adjusting assembly 6 is as described above), the clutch plate can be removed for installation.

[0034] In summary, by utilizing the above-mentioned technical solution of this utility model, the present utility model significantly improves assembly accuracy and efficiency and shortens assembly time by designing an auxiliary assembly fixture, utilizing the teeth on the outer side of the fixture to cooperate with the inner ring teeth of the clutch plate; under the combined action of the through groove 4, the limiting component 5, the adjusting component 6, the handle 7, and the strip groove 9, the entire mounting sleeve 1 can be lifted and the mounting sleeve can be transferred, thereby improving the practicality of the entire device; the design of the limiting component 5 and the adjusting component 6 achieves efficient locking and adjustment, is easy to operate, reduces the labor intensity of operators, and improves work efficiency; under the action of the adjusting component 6, flexible adjustment can be achieved through the operation of the handle 7, thereby adapting to different size installation requirements and making the assembly fixture more adaptable.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gear box clutch plate assembly tool comprising a mounting sleeve (1), characterised in that, The bottom end of the mounting sleeve (1) is provided with a blocking ring (2), and the outer side of the mounting sleeve (1) is uniformly provided with a plurality of limiting convex strips (3); The inner wall of the mounting sleeve (1) is provided with a through groove (4), both sides of the top end of the through groove (4) are provided with a strip-shaped groove (9), the inner side of the strip-shaped groove (9) and the through groove (4) are provided with a limiting assembly (5), the top of the limiting assembly (5) is provided with an adjusting assembly (6), and both sides of the top end of the adjusting assembly (6) are provided with a handle (7).

2. The gearbox clutch plate assembly tool of claim 1, wherein, One side of the through groove (4) is provided with a limiting hole (8) matched with the limiting assembly (5).

3. The gearbox clutch plate assembly tool of claim 2, wherein, The limiting assembly (5) comprises a mounting ring (501) arranged in the through groove (4), a spring (502) arranged at the top end of the mounting ring (501), limiting blocks (503) arranged at both sides of the top end of the spring (502) and matched with the through groove (4), and a limiting convex block (504) arranged at one side of the top of the limiting block (503) and matched with the limiting hole (8). One end of the limiting block (503) away from the limiting convex block (504) is provided with a hollow groove (505) matched with the adjusting assembly (6).

4. The gearbox clutch plate assembly tool of claim 3, wherein, Both ends of the hollow groove (505) are provided with limiting grooves (506) matched with the adjusting assembly (6).

5. The gearbox clutch plate assembly tool of claim 4, wherein, The adjusting assembly (6) comprises strip-shaped rods (601) arranged in two groups of hollow grooves (505), and springs (602) arranged between the two groups of strip-shaped rods (601). The top of the strip-shaped rod (601) is provided with a hollow groove (603), a plurality of limiting holes (604) are uniformly arranged at both sides of the inside of the hollow groove (603), adjusting pieces (605) matched with the hollow groove (603) are arranged between the limiting holes (604) in the longitudinal direction, and the top end of the adjusting piece (605) is matched with the bottom end of the handle (7).

6. The gearbox clutch plate assembly tool of claim 5, wherein, Both ends of the strip-shaped rod (601) are provided with limiting convex strips (606) matched with the limiting grooves (506).

7. The gearbox clutch plate assembly tool of claim 6, wherein, The adjusting piece (605) comprises a mounting block (6051) arranged at the bottom end of the handle (7), a sliding groove (6052) arranged at the bottom end of the mounting block (6051), limiting convex blocks (6055) matched with the limiting holes (604) arranged at one end of the limiting blocks (6053) away from the springs (6054), and springs (6054) arranged between the two groups of limiting blocks (6053). The limiting convex blocks (6055) are arranged at one end of the limiting blocks (6053) away from the springs (6054) and matched with the limiting holes (604).

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