Gear surface treatment device for gear machining
By using a connecting frame design driven by an electric turntable and a hydraulic cylinder, the gear is positioned and clamped, solving the machining accuracy problem caused by clamping errors in the existing technology and improving the accuracy of gear machining.
Patent Information
- Application Number
- CN202423110920.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing gear surface treatment devices are prone to errors during clamping, which makes it impossible to position and clamp the gears, affecting the processing accuracy.
The design employs a combination of an electric turntable, hydraulic cylinder, connecting frame, connecting arm, transmission components, and arc-shaped clamping block. The hydraulic cylinder drives the connecting frame to move the connecting arm and transmission components, thereby achieving gear positioning and clamping and improving machining accuracy.
This effectively solved the clamping error problem and improved the precision of gear machining.
Smart Images

Figure CN223762904U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear processing technology, and in particular to a gear surface treatment device for gear processing. Background Technology
[0002] Currently, gears require surface grinding during the manufacturing process. Most existing gear surface treatment devices can only grind the end face and cannot grind the tooth grooves between the teeth at the same time, which is inconvenient to use.
[0003] To address the aforementioned issues, existing technology CN221560697U provides a gear surface treatment device for high-speed precision gear machining, comprising a work box, a fixed block fixedly connected to the inner wall of the work box, a worktable provided at the upper end of the fixed block, a fixed column fixedly connected to the upper end face of the worktable, and two hydraulic telescopic rods symmetrically fixedly connected to the side wall of the fixed column, with an arc-shaped plate fixedly connected to the telescopic end of each hydraulic telescopic rod. This invention uses an electric telescopic rod and a fixed frame to drive a grinding block to press against the gear groove. A hydraulic cylinder and a connecting block drive a grinding disc to move downwards and press against the gear to be processed. A drive motor and a rotating shaft drive the grinding block to rotate, allowing the grinding block to grind the gear groove. A servo motor and a grinding disc can grind the end face of the gear to be processed. Therefore, both the end face and the gear groove can be ground simultaneously, making it more convenient to use.
[0004] However, in the aforementioned prior art, errors are prone to occur when clamping the gear by driving the two arc-shaped plates with two hydraulic telescopic rods, resulting in the inability to position and clamp the gear, thus affecting the machining accuracy. Utility Model Content
[0005] The purpose of this utility model is to provide a gear surface treatment device for gear processing, which solves the technical problem in the prior art that errors easily occur when the gear is clamped by two arc-shaped plates driven by two hydraulic telescopic rods, resulting in the inability to position and clamp the gear, thus affecting the processing accuracy.
[0006] To achieve the above objectives, this utility model employs a gear surface treatment device for gear processing, comprising a work box, an electric turntable, three grinding mechanisms, and a positioning and clamping component. The positioning and clamping component includes a base, a hydraulic cylinder, a connecting frame, two connecting arms, two transmission components, two moving parts, and two arc-shaped clamping blocks. The electric turntable and the three grinding mechanisms are respectively mounted on the work box. The base is fixedly connected to the electric turntable and located at one end of the electric turntable. The hydraulic cylinder, the two transmission components, and the two moving parts are respectively mounted on the base. The connecting frame is fixedly connected to the output end of the hydraulic cylinder. The two connecting arms are rotatably connected to the connecting frame and symmetrically arranged at one end of the connecting frame. Each transmission component is rotatably connected to the corresponding connecting arm and located at one end of the corresponding connecting arm. One end of each moving part is rotatably connected to the corresponding transmission component and located at one end of the corresponding transmission component. Each arc-shaped clamping block is fixedly connected to the corresponding moving part and located at one end of the corresponding moving part.
[0007] The connecting frame includes a frame body and two connecting rods. The two connecting rods are fixedly connected to the frame body and are symmetrically arranged at one end of the frame body.
[0008] Each of the connecting arms includes an arm body and a rotating shaft. The arm body is rotatably connected to the corresponding connecting rod and is located at one end of the corresponding connecting rod. The rotating shaft is fixedly connected to the arm body and is located at one end of the arm body.
[0009] Each of the transmission components includes a transmission block, a support rod, and a sector gear. The transmission block is rotatably connected to the rotating shaft and is located at one end of the rotating shaft. One end of the support rod is fixedly connected to the transmission block and is located at one end of the transmission block. The other end of the support rod is rotatably connected to the base and is located inside the base. The sector gear is fixedly connected to the support rod and is located at one end of the support rod.
[0010] Each of the moving parts includes a rack and a slider. One end of the slider is fixedly connected to the rack and located at one end of the rack. The other end of the slider is slidably connected to the base and located at one end of the base. The rack engages with the sector gear.
[0011] This utility model discloses a gear surface treatment device for gear processing. A base is fixedly connected to an electric turntable and located at one end of the turntable. A hydraulic cylinder, two transmission components, and two moving parts are respectively disposed on the base. A connecting frame is fixedly connected to the output end of the hydraulic cylinder. Two connecting arms are rotatably connected to the connecting frame and symmetrically arranged at one end of the connecting frame. Each transmission component is rotatably connected to a corresponding connecting arm and located at one end of the corresponding connecting arm. One end of each moving part is rotatably connected to a corresponding transmission component and located at one end of the corresponding transmission component. Each arc-shaped clamping block is fixedly connected to a corresponding moving part. The gear is placed on the base at one end of the corresponding moving component. The hydraulic cylinder is activated, and the hydraulic cylinder drives the two connecting arms to move through the connecting frame. The two connecting arms drive the two transmission components to rotate relative to each other around the connection point between the two transmission components and the base. The two transmission components drive one end of the two moving components to move relative to each other. The two moving components drive the two arc-shaped clamping blocks to move relative to each other on the base, thereby positioning and clamping the gear. This method can effectively solve the problem that errors can easily occur when clamping the gear by driving the two arc-shaped plates with two hydraulic telescopic rods, resulting in the inability to position and clamp the gear and affecting the processing accuracy. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the structure of a gear surface treatment device for gear processing according to the present invention.
[0014] Figure 2 This is a structural schematic diagram of the base of this utility model.
[0015] Figure 3 This is a schematic diagram of the internal structure of the base of this utility model.
[0016] 101-Working box, 102-Electric turntable, 103-Grinding mechanism, 104-Base, 105-Hydraulic cylinder, 106-Arc-shaped clamping block, 107-Frame, 108-Connecting rod, 109-Arm body, 110-Rotating shaft, 111-Transmission block, 112-Support rod, 113-Sector gear, 114-Rack, 115-Slider. Detailed Implementation
[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0018] Please see Figures 1-3 ,in Figure 1 This is a schematic diagram of the structure of a gear surface treatment device for gear processing according to this utility model. Figure 2 This is a structural schematic diagram of the base of this utility model. Figure 3 This is a schematic diagram of the internal structure of the base of this utility model.
[0019] This utility model provides a gear surface treatment device for gear processing, including a work box 101, an electric turntable 102, a grinding mechanism 103, a base 104, a hydraulic cylinder 105, an arc-shaped clamping block 106, a frame 107, a connecting rod 108, an arm 109, a rotating shaft 110, a transmission block 111, a support rod 112, a sector gear 113, a rack 114, and a slider 115. The aforementioned solution solves the problem that errors easily occur when clamping gears by driving two arc-shaped plates with two hydraulic telescopic rods, resulting in the inability to position and clamp the gears, thus affecting the processing accuracy.
[0020] In this specific embodiment, the electric turntable 102 and the three grinding mechanisms 103 are respectively mounted on the work box 101. The base 104 is fixedly connected to the electric turntable 102 and located at one end of the electric turntable 102. The hydraulic cylinder 105, two transmission components, and two moving parts are respectively mounted on the base 104. The connecting frame is fixedly connected to the output end of the hydraulic cylinder 105. The two connecting arms are rotatably connected to the connecting frame and symmetrically arranged at one end of the connecting frame. Each transmission component is rotatably connected to the corresponding connecting arm and located at one end of the corresponding connecting arm. One end of each moving part is rotatably connected to the corresponding transmission component and located at one end of the corresponding transmission component. Each arc-shaped... The clamping block 106 is fixedly connected to the corresponding moving part, and at one end of the corresponding moving part, the electric turntable 102 and the three grinding mechanisms 103 are provided by prior art CN221560697U. The gear is placed on the base 104, and the hydraulic cylinder 105 is activated. The hydraulic cylinder 105 drives the two connecting arms to move through the connecting frame. The two connecting arms drive the two transmission components to rotate relative to each other with the connection point between the two transmission components and the base 104 as the fulcrum. The two transmission components drive one end of the two moving parts to move relative to each other. The two moving parts drive the two arc-shaped clamping blocks 106 to move relative to each other on the base 104, thereby clamping the gear to position and clamp it, thus improving the processing accuracy.
[0021] The connecting frame includes a frame body 107 and two connecting rods 108. The two connecting rods 108 are fixedly connected to the frame body 107 and are symmetrically arranged at one end of the frame body 107. The two connecting rods 108 are installed on the frame body 107.
[0022] Secondly, each of the connecting arms includes an arm body 109 and a rotating shaft 110. The arm body 109 is rotatably connected to the corresponding connecting rod 108 and is located at one end of the corresponding connecting rod 108. The rotating shaft 110 is fixedly connected to the arm body 109 and is located at one end of the arm body 109. The connecting rod 108 drives the rotating shaft 110 to move through the arm body 109.
[0023] Meanwhile, each of the transmission components includes a transmission block 111, a support rod 112, and a sector gear 113. The transmission block 111 is rotatably connected to the rotating shaft 110 and is located at one end of the rotating shaft 110. One end of the support rod 112 is fixedly connected to the transmission block 111 and is located at one end of the transmission block 111. The other end of the support rod 112 is rotatably connected to the base 104 and is located inside the base 104. The sector gear 113 is fixedly connected to the support rod 112 and is located at one end of the support rod 112. The rotating shaft 110 drives the support rod 112 to rotate on the base 104 through the transmission block 111. The support rod 112 drives the sector gear 113 to rotate around the connection point between the support rod 112 and the base 104 as a fulcrum.
[0024] In addition, each of the moving parts includes a rack 114 and a slider 115. One end of the slider 115 is fixedly connected to the rack 114 and located at one end of the rack 114. The other end of the slider 115 is slidably connected to the base 104 and located at one end of the base 104. The rack 114 cooperates with the sector gear 113. The sector gear 113 drives the rack 114 to move, and the rack 114 drives the slider 115 to slide on the base 104.
[0025] In the specific use of the gear surface treatment device for gear processing according to this embodiment, the gear is placed on the base 104, and the hydraulic cylinder 105 is activated. The hydraulic cylinder 105 drives the two connecting rods 108 to move through the frame 107. The two connecting rods 108 drive the two rotating shafts 110 to move through the two arms 109. The two rotating shafts 110 drive the two support rods 112 to rotate on the base 104 through the two transmission blocks 111. The two support rods 112 drive the two sector gears 113 to rotate relative to each other with the connection between the two support rods 112 and the base 104 as the fulcrum. The two sector gears 113 drive the two racks 114 to move relative to each other. The two racks 114 drive the two sliders 115 to slide relative to each other on the base 104. The two sliders 115 drive the two arc-shaped clamping blocks 106 to move relative to each other, thereby clamping the gear to position and clamp it, thus improving the processing accuracy.
[0026] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.
Claims
1. A gear surface treatment device for gear machining, comprising a work tank, a motorized turntable and three polishing mechanisms, the motorized turntable and the three polishing mechanisms are respectively arranged on the work tank, characterized in that, it further comprises a positioning and clamping member, the positioning and clamping member comprises a base, a hydraulic cylinder, a connecting frame, two connecting arms, two transmission assemblies, two moving parts and two arc-shaped clamping blocks, the base is fixedly connected with the motorized turntable and located at one end of the motorized turntable, the hydraulic cylinder, the two transmission assemblies and the two moving parts are respectively arranged on the base, the connecting frame is fixedly connected with the output end of the hydraulic cylinder, the two connecting arms are rotatably connected with the connecting frame and symmetrically arranged at one end of the connecting frame, each transmission assembly is rotatably connected with the corresponding connecting arm and located at one end of the corresponding connecting arm, one end of each moving part is rotatably connected with the corresponding transmission assembly and located at one end of the corresponding transmission assembly, and each arc-shaped clamping block is fixedly connected with the corresponding moving part and located at one end of the corresponding moving part. the connecting frame comprises a frame body and two connecting rods, and the two connecting rods are fixedly connected with the frame body and symmetrically arranged at one end of the frame body; each connecting arm comprises an arm body and a rotating shaft, the arm body is rotatably connected with the corresponding connecting rod and located at one end of the corresponding connecting rod, and the rotating shaft is fixedly connected with the arm body and located at one end of the arm body; each transmission assembly comprises a transmission block, a support rod and a sector gear, the transmission block is rotatably connected with the rotating shaft and located at one end of the rotating shaft, one end of the support rod is fixedly connected with the transmission block and located at one end of the transmission block, the other end of the support rod is rotatably connected with the base and located in the interior of the base, and the sector gear is fixedly connected with the support rod and located at one end of the support rod.
2. The gear surface treatment device for gear machining according to claim 1, characterized in that, each moving part comprises a rack and a sliding block, one end of the sliding block is fixedly connected with the rack and located at one end of the rack, the other end of the sliding block is slidably connected with the base and located at one end of the base, and the rack cooperates with the sector gear.
Citation Information
Patent Citations
Surface treatment device for high-speed precision gear machining
CN221560697U