Composite board external corner self-turning and bending system

By designing a self-turning corner bending system for composite panels, the problem of fixed angles in existing equipment has been solved, enabling flexible production and efficient processing of multi-angle corner panels, simplifying the mold structure, and reducing costs.

CN223763767UActive Publication Date: 2026-01-06SHANGHAI BESTSTEEL STEEL STRUCTURE BUILDING +3
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423317764.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The bending molds of existing composite board corner processing equipment have fixed angles, making it difficult to produce boards with different angles, resulting in limited use and low efficiency of the production equipment.

Method used

Design a self-folding bending system for the external corner of a composite panel, including an upper die, a flip plate, a flip plate support plate, a support base, and a limiting frame. By changing the limiting frame, different angles of the corner panel can be bent. By making the longitudinal length of the upper die, flip plate support plate, and support base several times the longitudinal length of the corner panel, multiple corner panels can be bent simultaneously.

Benefits of technology

It enables flexible production of corner panels at different angles, improves production efficiency, simplifies mold structure, reduces costs, and is easy to assemble with a reliable mechanical structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223763767U_ABST
    Figure CN223763767U_ABST
Patent Text Reader

Abstract

The utility model relates to a self-turning and bending system for an external corner of a composite board. The system comprises an upper cutting die, a turning plate, a turning plate supporting plate, a supporting seat and a limiting frame, the system is used for bending a planar wall corner plate into a wall corner plate with a certain angle. The turning plate supporting plate is connected with the supporting seat; the turning plate is connected with the turning plate supporting plate; the upper cutting die, the wall corner plate and the turning plate are sequentially arranged from top to bottom; a turning plate supporting rod is arranged on the supporting seat; the turning plate supporting plate is connected with the supporting seat through the turning plate supporting rod; and the limiting frame is arranged on the supporting seat. Compared with the prior art, the corner plate bending device can be used for bending a planar corner plate into a corner plate with a certain angle, the limiting frame limits the rotating angle of the turning plate supporting plate on the lower portion, the corner plates at different angles can be bent by replacing the limiting frame, and in addition, a plurality of corner plates can be bent at the same time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of building decoration production technology, and in particular to a composite board self-turning and bending system for external corners. Background Technology

[0002] Composite panel external corners refer to the protruding treatment used at the corners of exterior walls. This treatment effectively protects the building's corners from damage and enhances the building's aesthetics. Currently, most composite panel external corner processing is done using a stamping method. The angle of the bending die on the bending machine is typically determined by bending a flat sheet into a panel with an angle. In sheet metal stamping equipment, the angle of the bending die is generally fixed and connected to the overall equipment, making it difficult to change. Therefore, it is impossible to produce panels with different angles, limiting the use of the production equipment. How to improve production efficiency while meeting product manufacturing requirements is also a problem that needs to be solved. Utility Model Content

[0003] The purpose of this utility model is to overcome the defects of the existing technology by proposing a composite board corner self-folding bending system. By setting an upper die, a flip plate, a flip plate support plate, and a support base, it can be used to bend a flat corner board into a corner board with a certain angle. The limiting frame below limits the rotation angle of the flip plate support plate. By changing the limiting frame, corner boards with different angles can be bent. In addition, the longitudinal length of the upper die, flip plate, flip plate support plate, and support base is several times the longitudinal length of the flip plate, which can realize the simultaneous bending of multiple corner boards.

[0004] The objective of this utility model can be achieved through the following technical solutions:

[0005] This utility model provides a self-folding corner bending system for composite panels. The system includes an upper die, a flip plate, a flip plate support plate, a support base, and a limiting frame. The system is used to bend a flat corner panel into a corner panel with a certain angle. The flip plate support plate is connected to the support base. The flip plate is connected to the flip plate support plate. The upper die, corner panel, and flip plate are arranged sequentially from top to bottom. The support base is provided with a flip plate support rod. The flip plate support plate is connected to the support base through the flip plate support rod. The limiting frame is installed on the support base.

[0006] Furthermore, the flap support plate has a through hole in the longitudinal direction, through which the flap support rod passes, and through both ends of the main body of the support seat; the two ends of the main body of the support seat are connected to the support seat connecting rod; the flap support plate is rotatably connected to the support seat through the flap support rod.

[0007] Furthermore, the corner panel has a bend.

[0008] Furthermore, the corner panel includes a left corner panel and a right corner panel; the left corner panel and the right corner panel are connected; a bend is formed between the left corner panel and the right corner panel.

[0009] Furthermore, the system also includes an upper cutter clamp and an upper gate; the upper cutter clamp is connected to the upper die; the upper cutter clamp is connected to the upper gate.

[0010] Furthermore, the upper gate is connected to the main body of the bending machine.

[0011] Furthermore, the system also includes a worktable; the support base is connected to the worktable.

[0012] Furthermore, the flip-up tray includes a left tray and a right tray; the left tray and the right tray are respectively connected to the support base.

[0013] Furthermore, the flap includes a left flap and a right flap, with the left flap connected to the left support plate and the right flap connected to the right support plate.

[0014] Furthermore, the support base is provided with a limiting frame, which is located in the middle and below between the left support plate and the right support plate.

[0015] Furthermore, the top of the limiting frame is M-shaped, with the two sides used to match and limit the bending of the left and right support plates, and the middle used to match and limit the bending of the corner plate.

[0016] Furthermore, when the flip plate is horizontal, the flip plate is limited below by the two sides of the main body of the support seat.

[0017] Furthermore, the main body of the support base includes two opposing sides and two end faces connected to the two sides, and the flap support rod passes through the two end faces of the main body of the support base.

[0018] Furthermore, the centers of the upper die, corner plate, flip plate, flip plate support plate, and support base are all on the same vertical straight line. The center of the flip plate support plate refers to the midpoint between the left and right support plates. The center of the flip plate refers to the midpoint between the left and right flip plates.

[0019] Furthermore, the longitudinal length of the upper die, flip plate, flip plate support plate, and support seat is greater than the longitudinal length of the corner plate.

[0020] Furthermore, the longitudinal length of the upper die, flip plate, flip plate support plate, and support seat is several times the longitudinal length of the corner plate.

[0021] More preferably, the longitudinal length of the upper die, flip plate, flip plate support plate, and support seat is 2 to 8 times the longitudinal length of the corner plate.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1) The composite panel corner self-flipping bending system of this utility model, by setting an upper die, flip plate, flip plate support plate and support seat, can be used to bend a flat corner panel into a corner panel with a certain angle. The limiting frame below limits the rotation angle of the flip plate support plate. By changing the limiting frame, the bending of corner panels at different angles can be achieved.

[0024] 2) The composite panel corner self-flipping bending system of this utility model is configured such that the longitudinal length of the upper die, flip plate, flip plate support plate and support seat is several times the longitudinal length of the corner panel, which can realize the simultaneous bending of multiple corner panels.

[0025] 3) The composite board external corner self-turning bending system of this utility model can meet the requirements of product production, improve production efficiency, and is simple and convenient to use. The mold structure is simple and low cost, easy to assemble, and the mechanical structure is safe and reliable. Attached Figure Description

[0026] Figure 1 This is a front view of the composite board corner self-turning bending system in an embodiment of this utility model (the right side is a cross-sectional view of the upper die).

[0027] Figure 2 This is a side view of the composite board corner self-flipping bending system in an embodiment of the present invention. It shows two positions of the flipping plate support plate: parallel and inclined. The structure connecting it to the upper die is omitted without affecting the structural representation.

[0028] Figure 3 This is a top view of the flip plate, flip plate support plate, and support seat of the composite board corner self-flipping bending system in an embodiment of this utility model.

[0029] Figure 4 This is a side view of the composite board corner self-flipping bending system in an embodiment of the present invention, showing the parallel position of the flip plate support.

[0030] Figure 5 This is a side view of the composite board corner self-flipping bending system in an embodiment of the present invention, showing the tilted position of the flip plate support.

[0031] Figure 6 This is a schematic diagram of the flip plate support, support seat and limiting frame of the composite board external corner self-flipping bending system in an embodiment of this utility model.

[0032] In the picture:

[0033] 1. Upper die-cutting mold, 2. Corner plate, 3. Flip plate, 4. Flip plate support plate, 5. Support seat, 6. Flip plate support rod, 7. Bending opening, 8. Support seat connecting rod, 9. Left corner plate, 10. Right corner plate, 11. Upper die clamp, 12. Upper gate plate, 13. Workbench, 14. Left support plate, 15. Right support plate, 16. Limiting frame. Detailed Implementation

[0034] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several changes and improvements to the shape of the opening without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0035] Any preparation methods, materials, structures, or composition ratios not explicitly described in this technical solution are considered common technical features disclosed in the prior art.

[0036] It should be noted that the terms "front," "rear," "left," "right," "up," "down," "inner," and "outer" used in this application to indicate directions or positional relationships are based on the directions or positional relationships indicated in the accompanying drawings. These terms are used to make the description of this application more concise and clear, and do not imply that the system or component must have a definite positional limitation. Therefore, they should not be considered as limitations on this application. Furthermore, the embodiments described in this application are only a part of the embodiments of this utility model and cannot represent all embodiments. Other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] It should be noted that in this invention, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0039] Example 1

[0040] refer to Figure 1-5 This embodiment provides a self-folding bending system for the external corner of a composite panel. The system includes an upper die 1, a flip plate 3, a flip plate support plate 4, a support base 5, and a limiting frame 16. The system is used to bend a flat corner panel 2 into a corner panel 2 with a certain angle (generally 60-120°, especially 90°). The flip plate support plate 4 is connected to the support base 5. The flip plate 3 is connected to the flip plate support plate 4. The upper die 1, corner panel 2, and flip plate 3 are arranged sequentially from top to bottom. The support base 5 is provided with a flip plate support rod 6. The flip plate support plate 4 is connected to the support base 5 through the flip plate support rod 6. The limiting frame 16 is provided on the support base 5.

[0041] The flip plate 4 has a through hole in the longitudinal direction, through which the flip plate support rod 6 passes. The flip plate support rod 6 passes through both ends of the main body of the support seat 5. Support seat connecting rods 8 are connected to both ends of the main body of the support seat 5. The flip plate 4 is rotatably connected to the support seat 5 through the flip plate support rod 6.

[0042] The corner panel 2 has a bend 7.

[0043] The corner panel 2 includes a left corner panel 9 and a right corner panel 10; the left corner panel 9 and the right corner panel 10 are connected; a bend 7 is formed between the left corner panel 9 and the right corner panel 10.

[0044] The system also includes an upper blade clamp 11 and an upper gate 12; the upper blade clamp 11 is connected to the upper blade die 1; the upper blade clamp 11 is connected to the upper gate 12.

[0045] The upper gate 12 is connected to the main body of the bending machine. The main body of the bending machine can be an existing commercially available bending machine. The upper gate 12 is an existing commercially available upper gate of the bending machine. This application does not improve the main structure of the bending machine.

[0046] Two upper blade clamps 11 are respectively disposed on both sides of the upper gate plate 12. The upper sides of the two upper blade clamps 11 are connected to the upper gate plate 12 by fasteners such as bolts. The lower sides of the two upper blade clamps 11 clamp the upper blade mold 1. The upper blade mold 1 has a positioning protrusion. The upper end of the positioning protrusion abuts against the lowest side of one upper blade clamp 11 to position the upper blade mold 1 connected to the upper blade clamp 11.

[0047] The system also includes a worktable 13; the support base 5 is connected to the worktable 13.

[0048] The flip plate 4 includes a left plate 14 and a right plate 15; the left plate 14 and the right plate 15 are respectively connected to the support base 5.

[0049] The flap 3 includes a left flap and a right flap. The left flap is connected to the left support plate 14, and the right flap is connected to the right support plate 15.

[0050] Two flap support rods 6 are connected to the left support plate 14 and the right support plate 15 respectively. The connection between the flap support rod 6 and the left support plate 14 is off-center from the center of gravity of the left support plate 14, and the direction of the offset is closer to the right support plate 15. The connection between the flap support rod 6 and the right support plate 15 is off-center from the center of gravity of the right support plate 15, and the direction of the offset is closer to the left support plate 14.

[0051] The support base 5 is provided with a limiting frame 16, which is located in the middle and below between the left support plate 14 and the right support plate 15.

[0052] like Figure 6 As shown, the top of the limiting frame 16 is M-shaped, with the two sides used to match and limit the bending with the left support plate 14 and the right support plate, and the middle used to match and limit the bending of the corner plate 2.

[0053] When the flip plate 4 is horizontal, it is limited below by the two sides of the main body of the support seat 5.

[0054] The main body of the support base 5 includes two opposite sides and two end faces connected to the two sides, and the flap support rod 6 passes through the two end faces of the main body of the support base 5.

[0055] The centers of the upper die 1, corner plate 2, flip plate 3, flip plate support plate 4, and support base 5 are on the same vertical straight line. The center of the flip plate support plate 4 is the midpoint between the left support plate 14 and the right support plate 15. The center of the flip plate 3 is the midpoint between the left flip plate and the right flip plate.

[0056] The longitudinal length of the upper die 1, the flip plate 3, the flip plate support plate 4, and the support seat 5 is greater than the longitudinal length of the corner plate 2.

[0057] The longitudinal length of the upper die 1, flip plate 3, flip plate support plate 4, and support base 5 is several times the longitudinal length of the corner plate 2. More preferably, the longitudinal length of the upper die 1, flip plate 3, flip plate support plate 4, and support base 5 is 2 to 8 times the longitudinal length of the corner plate 2. For example, the longitudinal length of the corner plate 2 is 1264 mm, the longitudinal lengths of the upper die 1, flip plate 3, flip plate support plate 4, and support base 5 are all greater than 3500 mm, and the longitudinal length of the worktable 13 is 4000 mm.

[0058] The working method of the above-mentioned composite panel external corner self-reversing bending system includes:

[0059] Flip plate 4 and flip plate 3 are in a horizontal state (e.g.) Figure 4 As shown), place the corner panel 2 flat on the flip plate 3. Multiple corner panels 2 can be placed on the flip plate 3 in sequence so that multiple corner panels 2 can be bent at the same time.

[0060] The upper die 1 descends, contacts the bending opening 7 and continues to descend, while the flip plate 3 and flip plate support 4 tilt (e.g.) Figure 5 As shown), the lower part is limited by the tilt angle of the limiting frame 16, which causes the corner plate 2 to bend.

[0061] The lower limiting frame 16 limits the extreme flipping angle of the flip plate 3 and the flip plate support plate 4, and also limits the lower end of the bent corner plate 2.

[0062] After bending, the upper die 1 rises and removes the corner plate 2. Because the connection position of the flip plate support rod 6 is off-center, the flip plate support plate 4 returns to a horizontal state under the action of gravity.

[0063] The embodiments described herein are provided to enable those skilled in the art to understand and use this invention. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, this invention is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of this invention without departing from its scope should be within the protection scope of this invention.

Claims

1. A composite board external corner self-turning bending system, characterized in that, The system comprises an upper cutter die (1), a turning plate (3), a turning plate supporting plate (4), a supporting seat (5) and a limiting frame (16). The system is used for bending a planar wall corner plate (2) into a wall corner plate (2) with a certain angle. The turning plate supporting plate (4) is connected with the supporting seat (5). The turning plate (3) is connected with the turning plate supporting plate (4). The upper cutter die (1), the wall corner plate (2) and the turning plate (3) are sequentially arranged from top to bottom. The supporting seat (5) is provided with a turning plate supporting rod (6). The turning plate supporting plate (4) is connected with the supporting seat (5) through the turning plate supporting rod (6). The limiting frame (16) is arranged on the supporting seat (5).

2. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The turning plate supporting plate (4) is longitudinally provided with a through hole, and the turning plate supporting rod (6) penetrates through the through hole. The supporting seat (5) is connected with a supporting seat connecting rod (8) at both ends of the main body. The turning plate supporting plate (4) is rotatably connected with the supporting seat (5) through the turning plate supporting rod (6).

3. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The wall corner plate (2) is provided with a bending opening (7).

4. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The wall corner plate (2) comprises a left wall corner plate (9) and a right wall corner plate (10). The left wall corner plate (9) and the right wall corner plate (10) are connected. The left wall corner plate (9) and the right wall corner plate (10) form the bending opening (7) therebetween.

5. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The system further comprises an upper cutter clamp (11) and an upper gate plate (12). The upper cutter clamp (11) is connected with the upper cutter die (1). The upper cutter clamp (11) is connected with the upper gate plate (12).

6. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The system further comprises a workbench (13). The supporting seat (5) is connected with the workbench (13).

7. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The turning plate supporting plate (4) comprises a left supporting plate (14) and a right supporting plate (15). The left supporting plate (14) and the right supporting plate (15) are respectively connected with the supporting seat (5).

8. The composite board external corner self-turning and bending system according to claim 7, characterized in that, The limiting frame (16) is arranged below the middle of the left supporting plate (14) and the right supporting plate (15).

9. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The center of the upper cutter die (1), the wall corner plate (2), the turning plate (3), the turning plate supporting plate (4) and the supporting seat (5) is vertically arranged on the same straight line.

10. The composite board external corner self-turning and bending system according to claim 1, characterized in that, The longitudinal length of the upper cutter die (1), the turning plate (3), the turning plate supporting plate (4) and the supporting seat (5) is greater than the longitudinal length of the wall corner plate (2).