Punching type rib clamping aluminum foil for sound insulation

By designing perforated reinforced aluminum foil with tooling layer, reinforcement layer and lining layer, the problem of insufficient mechanical strength of aluminum foil was solved, achieving higher sound insulation effect and strength, and avoiding the lack of composite adhesive clogging the holes.

CN223763959UActive Publication Date: 2026-01-06WUXI QIANTE INSULATION MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423254903.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2026-01-06
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing aluminum foil has insufficient mechanical strength in the field of sound insulation and noise reduction, making it easily damaged and affecting its service life.

Method used

Design a perforated reinforced aluminum foil comprising a tooling layer, a reinforcing layer, and a lining layer. Through the design of pre-set protrusions, through-holes, and micropores, internal sound-absorbing holes are formed to enhance the strength and sound insulation effect of the aluminum foil.

Benefits of technology

It improves the mechanical strength and sound insulation of aluminum foil, avoids the problem of composite adhesive clogging the pores, and ensures the quality and integrity of the reinforcing layer.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223763959U_ABST
    Figure CN223763959U_ABST
Patent Text Reader

Abstract

The utility model discloses a punching type ribbed aluminum foil for sound insulation, and relates to the technical field of ribbed aluminum foils. The utility model comprises a tooling layer, an aluminum foil layer, a rib layer and a lining layer, a plurality of preset bulges are arranged on the tooling layer, a plurality of open holes are arranged on the lining layer, the tooling layer is movably arranged on the lower surface of the lining layer, the preset bulges penetrate through the open holes, the rib layer is a glass fiber grid layer, the rib layer is arranged on the upper surface of the lining layer, and the preset bulges penetrate through net gaps of the rib layer. The aluminum foil layer is arranged on the upper surface of the rib clamping layer, a plurality of micropores are formed in the aluminum foil layer, the rib clamping layer is compounded between the aluminum foil layer and the lining layer through the adhesive layer, and rib net protrusions are formed on the aluminum foil layer by the rib clamping layer. Through the design of the aluminum foil layer, the rib clamping layer and the lining layer, the strength of the aluminum foil can be greatly improved, through the design of the micropores and the through holes, silencing holes can be formed in the rib clamping aluminum foil, and therefore the sound insulation and silencing capacity of the aluminum foil is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of reinforced aluminum foil technology, and in particular relates to a perforated reinforced aluminum foil for sound insulation. Background Technology

[0002] For sound-absorbing and sound-insulating materials, the main body is a cotton layer. An aluminum foil layer can be laminated on the surface of the cotton layer for structural reinforcement, protection and moisture protection. For the field of sound insulation and sound absorption, perforations can be arranged on the aluminum foil so that the aluminum foil can participate in the sound insulation and sound absorption work. However, due to its insufficient mechanical strength, it is prone to damage and affects its service life. Summary of the Invention

[0003] The purpose of this invention is to provide a perforated reinforced aluminum foil for sound insulation. Through the design of the aluminum foil layer, the reinforcing layer and the lining layer, the strength of the aluminum foil can be greatly improved. Through the design of micropores and openings, sound-absorbing holes can be formed in the reinforced aluminum foil, thereby improving the sound insulation and noise reduction capabilities of the aluminum foil.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model is a perforated reinforced aluminum foil for sound insulation, comprising a tooling layer, an aluminum foil layer, a reinforcing layer and a lining layer;

[0006] The tooling layer is provided with a number of preset protrusions, the liner is provided with a number of openings, the tooling layer is movably disposed on the lower surface of the liner, and the preset protrusions penetrate the openings;

[0007] The reinforcing layer is a fiberglass mesh layer, which is disposed on the upper surface of the liner, and several of the pre-set protrusions pass through the mesh of the reinforcing layer.

[0008] The aluminum foil layer is disposed on the upper surface of the reinforcing layer, and the aluminum foil layer has a number of micropores. The reinforcing layer is bonded between the aluminum foil layer and the lining layer by an adhesive layer.

[0009] The reinforcing layer forms a mesh of raised ribs on the aluminum foil layer, the preset protrusion forms an outer protrusion on the aluminum foil layer, and the adhesive layer is located away from the gap of the reinforcing layer at the preset protrusion, the opening at the preset protrusion, and the micropore at the outer protrusion on the aluminum foil layer.

[0010] Furthermore, an inner silencing hole is formed between the outer protrusion and the liner at the mesh gap of the reinforcing layer, and the top and bottom ends of the inner silencing hole are respectively connected to the micropore and the opening.

[0011] Furthermore, an adhesive layer forms a connection point between the aluminum foil layer and the liner, and the connection point is located at the mesh gap of the reinforcing layer.

[0012] Furthermore, the tooling layer metal layer and the preset protrusion are integrally connected with the tooling layer.

[0013] Furthermore, the pre-set protrusion has a rounded or chamfered edge at the end away from the tooling layer.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model, through the design of aluminum foil layer, reinforcing layer and lining layer, can greatly improve the strength of aluminum foil. Through the design of micropores and through-holes, sound-absorbing holes can be formed in the reinforcing aluminum foil, thereby improving the sound insulation and noise reduction capabilities of aluminum foil.

[0016] 2. Through the design of the tooling layer, this utility model can be inserted into the reinforced aluminum foil during the composite process, avoiding the problem of the composite adhesive clogging the holes. At the same time, it can separate the ribs of the reinforced layer, keeping the ribs of the reinforced layer away from the opening, so that the sound-absorbing holes are unobstructed. Compared with the process of drilling holes after the reinforced aluminum foil is composited, it ensures the quality and integrity of the reinforced layer, and will not cause defects due to drilling, thus ensuring the strength of the reinforced aluminum foil.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a perforated reinforced aluminum foil for sound insulation according to this utility model;

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1-Tooling layer, 2-Aluminum foil layer, 3-Ribping layer, 4-Layer, 101-Preset protrusion, 201-Microhole, 202-Rib mesh protrusion, 203-Outer protrusion, 401-Opening. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 As shown, this utility model is a perforated reinforced aluminum foil for sound insulation, including a tooling layer 1, an aluminum foil layer 2, a reinforcing layer 3, and a lining layer 4.

[0024] The tooling layer 1 is provided with a number of pre-set protrusions 101, and the liner 4 is provided with a number of openings 401. The tooling layer 1 is movably disposed on the lower surface of the liner 4, and the pre-set protrusions 101 penetrate the openings 401.

[0025] The reinforcing layer 3 is a fiberglass mesh layer. The reinforcing layer 3 is set on the upper surface of the liner 4, and several pre-set protrusions 101 pass through the mesh of the reinforcing layer 3.

[0026] Aluminum foil layer 2 is disposed on the upper surface of reinforcing layer 3. A number of micropores 201 are provided on aluminum foil layer 2. Reinforcing layer 3 is bonded between aluminum foil layer 2 and lining layer 4 by adhesive layer.

[0027] The reinforcing layer 3 forms a ribbed protrusion 202 on the aluminum foil layer 2, and the preset protrusion 101 forms an outer protrusion 203 on the aluminum foil layer 2. The adhesive layer is located away from the gap of the reinforcing layer 3 at the preset protrusion 101, the opening 401 at the preset protrusion 101, and the micropore 201 at the outer protrusion 203 on the aluminum foil layer 2.

[0028] Among them, an inner silencing hole is formed between the outer protrusion 203 and the liner 4 at the mesh of the reinforcing layer 3, and the top and bottom of the inner silencing hole are connected to the micropore 201 and the opening 401, respectively.

[0029] In this process, the aluminum foil layer 2 and the lining layer 4 are connected by an adhesive layer, and the connection point is located at the mesh of the reinforcing layer 3.

[0030] Among them, the tooling layer 1 is a metal layer, and the pre-set protrusion 101 is integrally connected with the tooling layer 1.

[0031] Among them, the pre-set protrusion 101 has a rounded or chamfered edge at the end away from the tooling layer 1.

[0032] After lamination, the process is divided into two winding frames: one winding frame winds up the tooling layer 1, and the other winding frame winds up the reinforcing aluminum foil of the peeling tooling layer 1.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A punched lath aluminum foil for sound insulation, characterized by: It comprises a tool layer (1), an aluminum foil layer (2), a clamping rib layer (3) and a backing layer (4); The tool layer (1) is provided with a plurality of preset protrusions (101), the backing layer (4) is provided with a plurality of openings (401), the tool layer (1) is movably arranged on the lower surface of the backing layer (4), and the preset protrusions (101) penetrate the openings (401); The clamping rib layer (3) is a glass fiber mesh layer, the clamping rib layer (3) is arranged on the upper surface of the backing layer (4), and the plurality of preset protrusions (101) penetrate the mesh gaps of the clamping rib layer (3); The aluminum foil layer (2) is arranged on the upper surface of the clamping rib layer (3), the aluminum foil layer (2) is provided with a plurality of micropores (201), and the clamping rib layer (3) is compounded between the aluminum foil layer (2) and the backing layer (4) through a glue layer; The clamping rib layer (3) forms a rib mesh protrusion (202) on the aluminum foil layer (2), the preset protrusion (101) forms an outer convex point (203) on the aluminum foil layer (2), and the glue layer is away from the gap of the clamping rib layer (3) at the preset protrusion (101), the opening (401) at the preset protrusion (101), and the micropore (201) at the outer convex point (203) on the aluminum foil layer (2).

2. The perforated reinforcing foil for sound insulation according to claim 1, wherein The outer convex point (203) and the backing layer (4) form an inner sound hole at the mesh gap of the clamping rib layer (3), and the top end and the bottom end of the inner sound hole are respectively communicated with the micropore (201) and the opening (401).

3. The punched lath aluminum foil for sound insulation according to claim 1, wherein The aluminum foil layer (2) and the backing layer (4) form a connecting point through the glue layer, and the connecting point is located at the mesh gap of the clamping rib layer (3).

4. The perforated reinforcing foil for sound insulation according to claim 1, wherein The tool layer (1) is a metal layer, and the preset protrusions (101) are integrally connected with the tool layer (1).

5. The perforated reinforcing foil for sound insulation according to claim 1, wherein An edge of the preset protrusion (101) away from the tool layer (1) is provided with a rounded corner or a chamfered corner.