Compression roller cooling device for compounding TPEB material and carpet

Abstract

The utility model discloses a compression roller cooling device for compounding a TPEB material and a carpet, which belongs to the technical field of cooling devices, and comprises a U-shaped mounting rack, the mounting rack is fixedly mounted on an external pressing device, a water storage tank is fixedly mounted at the upper end of the mounting rack, a spraying component is fixedly mounted at the lower end of the interior of the mounting rack, and the spraying component is fixedly mounted on the mounting rack. The spraying assembly is communicated with the water storage tank, a water containing tank is fixedly installed at the lower end of the interior of the mounting frame and located under the spraying assembly, the external pressing roller is located between the water containing tank and the spraying assembly, a wiping assembly is installed on one side of the mounting frame, and the external pressing roller is located on one side of the wiping assembly. Cooling water can be sprayed to the external compression roller through the spraying assembly, so that the cooling effect can be achieved, meanwhile, the cooling water can be contained in the water containing tank, circulation of the cooling water is completed, water resources are saved, the wiping assembly can wipe the compression roller after cooling is completed, and therefore water stains and impurities on the surface of the compression roller can be wiped.

Description

Technical Field

[0001] This utility model relates to a roller cooling device for laminating TPEB material with carpet, belonging to the technical field of cooling devices. Background Technology

[0002] TPE (Thermoplastic Elastomer) is a material that combines the properties of rubber and plastic. TPE materials possess excellent elasticity and flexibility, maintaining outstanding performance in various applications. Furthermore, TPE materials are typically non-toxic and odorless, harmless to humans and the environment, and meet environmental protection requirements. Therefore, in carpet production, TPE materials are often laminated with carpets. TPE materials are soft in texture, and when laminated with carpets, they increase the softness and comfort of the carpet, making people feel more relaxed when walking and standing. TPE materials also typically have excellent anti-slip properties, significantly improving the carpet's anti-slip properties and preventing slips. During the lamination process, pressure rollers are used to heat and press the TPE materials together with the carpet. During use, the pressure rollers need to be cooled periodically to prevent high temperatures from affecting their lifespan.

[0003] However, most existing cooling methods use air cooling or natural cooling, which have poor cooling effect and require a long cooling time, affecting the use of the pressure roller. In addition, material will adhere to the pressure roller after pressing, which requires manual cleaning by the user. In view of this, this utility model is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a cooling device for a pressure roller used in the lamination of TPEB material and carpet in order to solve the above-mentioned problems. It has the advantages of good cooling effect and ability to clean the surface of the pressure roller. The spray component can spray cooling water onto the external pressure roller to achieve the cooling effect. At the same time, the cooling water can be stored in a water tank and circulated to save water resources. The wiping component can wipe the pressure roller after cooling to remove water stains and impurities from the surface of the pressure roller.

[0005] This utility model achieves the above-mentioned objective through the following technical solution: a cooling device for a pressure roller used in the lamination of TPEB material and carpet, comprising a mounting frame, the mounting frame being U-shaped, the mounting frame being fixedly mounted on an external pressing device, and a water storage tank being fixedly mounted on the upper end of the mounting frame; a spray assembly being fixedly mounted on the lower inner end of the mounting frame, the spray assembly being connected to the water storage tank; a water holding tank being fixedly mounted on the lower inner end of the mounting frame, the water holding tank being located directly below the spray assembly; an external pressure roller being located between the water holding tank and the spray assembly; a wiping assembly being mounted on one side of the mounting frame, and the external pressure roller being located on one side of the wiping assembly; during use, the spray assembly can evenly spray water onto the external pressure roller, thereby completing the cooling of the external pressure roller; at this time, the cooling water falls into the water holding tank, and then is transported to the water storage tank to complete the water circulation; after cooling is completed, the wiping assembly can wipe away water stains and impurities on the surface of the external pressure roller for convenient next use.

[0006] Preferably, in order to install the mounting bracket on the external pressing device, fixing plates are fixedly installed at both ends of the mounting bracket, fixing holes are provided on the fixing plates, fixing bolts are provided in the fixing holes, and the lower ends of the fixing bolts are attached to the external pressing device.

[0007] Preferably, in order to pump water into the water distribution box, the spray assembly includes a water distribution box, which is fixedly installed inside the upper part of the mounting frame, and a water pump is fixedly installed on the upper part of the water distribution box. An inlet pipe is fixedly installed at the input end of the water pump, and the other end of the inlet pipe passes through the mounting frame and is connected to the inside of the water storage tank. The output end of the water pump is connected to the inside of the water distribution box.

[0008] Preferably, in order to evenly spray water onto the external pressure roller and thus cool it, a nozzle is evenly fixedly installed at the lower end of the water distribution box, and the nozzle is connected to the interior of the water distribution box.

[0009] Preferably, in order to complete the circulation of cooling water, a circulating water pump is fixedly installed on the outer side of the mounting bracket. A connecting hose is fixedly installed at the input end of the circulating water pump, and the other end of the connecting hose is connected to the interior of the water tank. A water outlet hose is fixedly installed at the output end of the circulating water pump, and the other end of the water outlet hose is connected to the interior of the water tank.

[0010] Preferably, in order to drive the screw to rotate, the wiping assembly includes a slide rail, which is fixedly installed on one end of the mounting bracket, and the screw is rotatably engaged inside the slide rail. A self-locking motor is fixedly installed on the upper outer end of the slide rail, and the output end of the self-locking motor is fixedly connected to one end of the screw.

[0011] Preferably, in order to adjust the height of the mounting rod, the mounting rod is slidably engaged inside the slide rail. The mounting rod is U-shaped, and both ends of the mounting rod are threaded onto the screw.

[0012] Preferably, in order to wipe the external pressure roller, hydraulic push rods are fixedly installed at both ends on the inner side of the mounting rod, a push plate is fixedly installed at the output end of the hydraulic push rod, and a wiping cotton block is fixedly installed on one side of the push plate.

[0013] The beneficial effects of this utility model are: the spraying component can spray cooling water onto the external pressure roller, thereby achieving a cooling effect; at the same time, the cooling water can be stored in the water tank and circulated, saving water resources; and the wiping component can wipe the pressure roller after cooling, thereby wiping away water stains and impurities on the surface of the pressure roller. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the mounting bracket in this utility model.

[0017] Figure 4 This is a schematic diagram of the structure of the water storage tank and the spray assembly in this utility model.

[0018] Figure 5 This is a half-sectional view showing the connection between the water storage tank and the water holding tank in this utility model.

[0019] Figure 6 This is a half-sectional view of the wiping component in this utility model.

[0020] In the diagram: 1. Mounting bracket; 2. Water tank; 3. Spray assembly; 301. Water distribution box; 302. Water pump; 303. Inlet pipe; 304. Spray head; 4. Water tank; 5. Wiping assembly; 501. Slide rail; 502. Screw; 503. Self-locking motor; 504. Mounting rod; 505. Hydraulic push rod; 506. Push plate; 507. Wiping cotton pad; 6. Fixing plate; 7. Fixing bolt; 8. Circulating water pump; 9. Connecting hose; 10. Outlet hose. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-6 As shown, a cooling device for a pressure roller used in the lamination of TPEB material and carpet includes a mounting frame 1, which is U-shaped and fixedly mounted on an external pressing device. A water storage tank 2 is fixedly mounted on the upper end of the mounting frame 1, and a spray assembly 3 is fixedly mounted on the lower inner end of the mounting frame 1. The spray assembly 3 is connected to the water storage tank 2. A water holding tank 4 is fixedly mounted on the lower inner end of the mounting frame 1, located directly below the spray assembly 3. The external pressure roller is located between the water holding tank 4 and the spray assembly 3. A wiping assembly 5 is mounted on one side of the mounting frame 1, and the external pressure roller is located on one side of the wiping assembly 5. During use, the spray assembly 3 can spray water evenly onto the external pressure roller, thereby cooling the external pressure roller. At this time, the cooling water falls into the water holding tank 4 and is then transported to the water storage tank 2 to complete the water circulation. After cooling is completed, the wiping assembly 5 can wipe away water stains and impurities on the surface of the external pressure roller for easy use next time.

[0023] Mounting bracket 1 has fixing plates 6 fixedly installed at both ends. Fixing holes are provided on the fixing plates 6, and fixing bolts 7 are provided in the fixing holes. The lower end of the fixing bolts 7 is attached to the external pressing device. In use, the structure is first fixedly installed on the external pressing device by fixing bolts 7.

[0024] The spray assembly 3 includes a water distribution box 301, which is fixedly installed inside the upper part of the mounting frame 1. A water pump 302 is fixedly installed on the upper part of the outer side of the water distribution box 301. An inlet pipe 303 is fixedly installed at the input end of the water pump 302. The other end of the inlet pipe 303 passes through the mounting frame 1 and is connected to the inside of the water storage tank 2. The output end of the water pump 302 is connected to the inside of the water distribution box 301. Spray nozzles 304 are evenly fixedly installed at the lower end of the water distribution box 301 and are connected to the inside of the water distribution box 301. When cooling is required, the water pump 302 pumps water into the water distribution box 301 through the inlet pipe 303 and then sprays it out through the spray nozzles 304, so that the cooling water is evenly sprayed onto the outer pressure roller, thereby completing the cooling of the pressure roller. At this time, the cooling water falls into the water tank 4.

[0025] A circulating water pump 8 is fixedly installed on the outer side of the mounting bracket 1. A connecting hose 9 is fixedly installed at the input end of the circulating water pump 8. The other end of the connecting hose 9 is connected to the inside of the water tank 4. A water outlet hose 10 is fixedly installed at the output end of the circulating water pump 8. The other end of the water outlet hose 10 is connected to the inside of the water storage tank 2. When in use, the circulating water pump 8 can pump water from the water tank 4 into the water storage tank 2 through the connecting hose 9 and the water outlet hose 10, thereby completing water circulation and saving water resources.

[0026] The wiping assembly 5 includes a slide rail 501, which is fixedly installed on both ends of one side of the mounting bracket 1. A screw 502 is rotatably engaged inside the slide rail 501. A self-locking motor 503 is fixedly installed on the upper outer end of the slide rail 501, and the output end of the self-locking motor 503 is fixedly connected to one end of the screw 502. A mounting rod 504 is slidably engaged inside the slide rail 501. The mounting rod 504 is U-shaped, and both ends of the mounting rod 504 are threaded onto the screw 502. Hydraulic push rods 505 are fixedly installed on both ends of one side of the mounting rod 504. A push plate 506 is fixedly installed at the output end of the hydraulic push rod 505. A wiping cotton block 507 is fixedly installed on one side of the push plate 506. After cooling, the self-locking motor 503 drives the screw 502 to rotate, which in turn drives the mounting rod 504 to move in the slide rail 501 until the push plate 506 is located on one side of the outer pressure roller. Then the hydraulic push rod 505 drives the push plate 506 to move, so that the wiping cotton block 507 is in close contact with the surface of the outer pressure roller. At the same time, the outer pressure roller rotates, so that water stains and impurities on the surface of the outer pressure roller can be wiped off, which is convenient for subsequent use.

[0027] In use, this invention is first fixed to the external pressing device using fixing bolts 7. When cooling is required, water pump 302 pumps water into water distribution box 301 through water inlet pipe 303, and then sprays it out through nozzle 304, so that the cooling water is evenly sprayed onto the external pressure roller, thereby completing the cooling of the pressure roller. At this time, the cooling water falls into water tank 4, and circulating water pump 8 can pump the water in water tank 4 into water storage tank 2 through connecting hose 9 and water outlet hose 10, thereby completing water circulation and saving water resources. After cooling is completed, self-locking motor 503 drives screw 502 to rotate, thereby driving mounting rod 504 to move in slide rail 501 until push plate 506 is located on one side of external pressure roller. Then, hydraulic push rod 505 drives push plate 506 to move, so that wiping cotton block 507 is in close contact with the surface of external pressure roller. At the same time, external pressure roller rotates, so that water stains and impurities on the surface of external pressure roller can be wiped off, which is convenient for subsequent use.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cooling device for a calender roll for the compounding of TPEB material with carpet, characterized in that: The application relates to a water spraying device for an external pressing device, which comprises a mounting frame (1) in the shape of a U, wherein the mounting frame (1) is fixedly mounted on an external pressing device, the upper end of the mounting frame (1) is fixedly mounted with a water storage tank (2), the inner lower end of the mounting frame (1) is fixedly mounted with a spraying assembly (3) which is communicated with the water storage tank (2), the inner lower end of the mounting frame (1) is fixedly mounted with a water containing tank (4) which is located directly below the spraying assembly (3), an external pressing roller is located between the water containing tank (4) and the spraying assembly (3), and one side of the mounting frame (1) is mounted with a wiping assembly (5) which is located on one side of the external pressing roller.

2. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 1, characterized in that: The two ends of the mounting frame (1) are fixedly mounted with fixed plates (6) which are provided with fixed holes and fixed bolts (7) which are arranged in the fixed holes and fixedly arranged on the external pressing device.

3. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 1, characterized in that: The spraying assembly (3) comprises a water scattering box (301) which is fixedly mounted on the inner upper end of the mounting frame (1), the outer upper end of the water scattering box (301) is fixedly mounted with a water pump (302), the input end of the water pump (302) is fixedly mounted with a water inlet pipe (303), the other end of the water inlet pipe (303) penetrates through the mounting frame (1) and is communicated with the inner part of the water storage tank (2), and the output end of the water pump (302) is communicated with the inner part of the water scattering box (301).

4. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 3, characterized in that: The lower end of the water scattering box (301) is fixedly mounted with nozzles (304) which are communicated with the inner part of the water scattering box (301).

5. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 1, characterized in that: The outer side of the mounting frame (1) is fixedly mounted with a circulating water pump (8), the input end of the circulating water pump (8) is fixedly mounted with a communicating hose (9), the other end of the communicating hose (9) is communicated with the inner part of the water containing tank (4), the output end of the circulating water pump (8) is fixedly mounted with a water outlet hose (10), and the other end of the water outlet hose (10) is communicated with the inner part of the water storage tank (2).

6. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 1, characterized in that: The wiping assembly (5) comprises slide rails (501) which are fixedly mounted on the two ends of one side of the mounting frame (1), the inner part of the slide rail (501) is rotatably clamped with a screw rod (502), the outer upper end of the slide rail (501) is fixedly mounted with a self-locking motor (503), and the output end of the self-locking motor (503) is fixedly connected with one end of the screw rod (502).

7. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 6, characterized in that: The inner part of the slide rail (501) is slidingly clamped with a mounting rod (504) which is in the shape of a U and has two ends threadedly sleeved on the screw rod (502).

8. The cooling device for the compression roller for the TPEB material and carpet composite according to claim 7, characterized in that: The inner side of the mounting rod (504) is fixedly mounted with hydraulic push rods (505) which have output ends fixedly mounted with push plates (506), and one side of the push plate (506) is fixedly mounted with wiping cotton blocks (507).

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