Coating and code spraying integrated mechanism for magnetic powder core

By designing an integrated coating and coding mechanism for magnetic powder cores, automated coating and coding of magnetic powder cores has been achieved, solving the problem of cumbersome operation in existing technologies and improving efficiency and practicality.

CN223764055UActive Publication Date: 2026-01-06LONGFENG NEW MATERIALS (HEZE) CO LTD +1
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Patent Information

Application Number
CN202520506987.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-01-06
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

The existing technology for coating and coding magnetic powder cores is cumbersome, inefficient, and impractical.

Method used

Design a magnetic powder core coating and coding integrated mechanism, including a conveyor belt, a spraying component, a flipping component, and a coding machine. The mechanism achieves automated operation by conveying, spraying, and flipping the magnetic powder core through an automated conveyor belt, combined with automatic coding by the coding machine.

Benefits of technology

It improves the convenience and efficiency of magnetic powder core coating and coding, greatly enhancing work efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a coating and code spraying integrated mechanism for magnetic powder cores, which relates to the technical field of coating and code spraying and comprises a conveyor belt main body, a spraying mechanism is mounted at the top end of the conveyor belt main body, a plurality of fixing components are equidistantly mounted on the surface of the conveyor belt main body in a surrounding manner, and the spraying mechanism comprises a shell. A spraying assembly is installed at the position, close to the back face, of the inner top end of the shell, a lamp panel is installed at the position, located on the front face of the spraying assembly, of the inner top end of the shell, overturning assemblies are symmetrically installed at the positions, located below the spraying assembly, of the left side and the right side of the interior of the shell, and a code spraying device is installed at the position, close to the front face, of the interior of the shell. The top end, the periphery and the annular interior of a magnetic powder core can be sprayed through the spraying assembly, the magnetic powder core is turned over through the overturning assembly, finally, after the magnetic powder core is dried through the second lamp panel, codes are sprayed through the code spraying device, the use convenience is greatly improved, and the working efficiency and practicability are effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of coating and coding technology, and in particular to an integrated coating and coding mechanism for magnetic powder cores. Background Technology

[0002] The coating and coding of magnetic powder cores refers to the process of coating and coding on the surface of magnetic powder cores. Specifically, coating is to protect the surface of magnetic powder cores and prevent oxidation and corrosion, while coding is to mark information such as the production date, batch, and model of the magnetic powder cores. After the magnetic powder cores are produced, coating and coding are required.

[0003] Currently, the coating and coding of magnetic powder cores is done manually by holding a spray gun. This method is very cumbersome, inefficient, and impractical. Therefore, we propose an integrated coating and coding mechanism for magnetic powder cores. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Currently, the coating and coding of magnetic powder cores is done manually by holding a spray gun. This coating method is very cumbersome, inefficient, and impractical.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A coating and coding integrated mechanism for magnetic powder cores includes a conveyor belt body, and a coating mechanism is installed at the top of the conveyor belt body.

[0007] Several fixed components are equidistantly mounted around the surface of the conveyor belt body;

[0008] The spraying mechanism includes a housing, a spraying assembly is installed at the top of the housing near the back, a light panel is installed at the top of the housing and on the front of the spraying assembly, flipping assemblies are symmetrically installed on the left and right sides of the housing and below the spraying assembly, an inkjet printer is installed inside the housing near the front, and a storage box is installed at the top of the housing corresponding to the spraying assembly.

[0009] As a preferred embodiment of this utility model, the fixing component includes a fixing seat, a fixing plate is fixedly connected to the top of the fixing seat near the center, and threaded rods are threadedly connected to the left and right sides of the top of the fixing seat, extending into the interior of the conveyor belt body.

[0010] The technical effect of adopting the above-mentioned further solution is that the fixed seat can be fixed on the conveyor belt body by rotating the threaded rod, and the fixed plate can facilitate the ring-shaped magnetic powder core to be fitted around its periphery, thereby positioning it, and with the magnetic attraction between the magnetic powder core and the threaded rod, it can be prevented from loosening.

[0011] As a preferred embodiment of this utility model, observation windows are symmetrically installed on the left and right sides of the housing.

[0012] The technical advantage of adopting the above-mentioned further solution is that the observation window allows the operator to observe the internal condition of the casing at any time, thus improving ease of use.

[0013] As a preferred embodiment of this utility model, the spraying assembly includes a first electric turntable, which is fixedly connected to the housing. A fixing rod is welded to the bottom of the first electric turntable near the periphery, and a spray gun is installed at one end of the fixing rod near the bottom.

[0014] The technical advantage of adopting the above-mentioned further solution is that the first electric turntable can drive the spray gun to rotate back and forth through the fixed rod, thereby spraying the top, outer perimeter and inner ring of the magnetic powder core, improving the ease of use.

[0015] As a preferred embodiment of this utility model, the spray gun is slidably connected to the fixing rod and fixed by bolts.

[0016] The technical advantage of adopting the above-mentioned further solution is that the fixing rod and the spray gun can be fixed by rotating the bolt, and the spray gun can also be easily disassembled.

[0017] As a preferred embodiment of this utility model, the flipping assembly includes a slide block, which is fixedly connected to the conveyor belt body. An electric slider is slidably connected inside the slide block. A second electric turntable is fixedly connected to the inner side of the electric slider. An electric push rod is fixedly connected to the inner side of the second electric turntable. A clamp is fixedly connected to the output end of the electric push rod.

[0018] The technical effect of adopting the above-mentioned further solution is that the electric push rod can drive the clamping plate to hold the magnetic powder core, and the electric slider can drive it to move upward. Then, the second electric turntable drives the magnetic powder core to flip, so as to achieve the purpose of flipping and spraying.

[0019] As a preferred embodiment of this utility model, the clip is made of semi-circular arc-shaped PVC material.

[0020] As a preferred embodiment of this utility model, the top of the storage box is provided with an injection port, and the bottom of the storage box is connected to the spray gun through a hose.

[0021] The technical effect of adopting the above-mentioned further solution is that the spraying material can be continuously supplied to the spray gun through the storage box.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] In this invention, the design of the conveyor belt body and the spraying mechanism allows for spraying of the top, outer perimeter and inner ring of the magnetic powder core via the spraying component. The magnetic powder core is flipped over via the flipping component, and finally, after drying by the second light board, it is printed with inkjet printer. Compared with the traditional manual spraying method, this invention greatly improves the ease of use and effectively enhances work efficiency and practicality. Attached Figure Description

[0024] Figure 1 A schematic diagram of the overall structure of a magnetic powder core coating and coding integrated mechanism provided by this utility model;

[0025] Figure 2 A side view of the overall structure of a magnetic powder core coating and coding integrated mechanism provided by this utility model;

[0026] Figure 3 A frontal anatomical view of the overall structure of a magnetic powder core coating and coding integrated mechanism provided by this utility model;

[0027] Figure 4 This is an enlarged schematic diagram of structure A of a magnetic powder core coating and coding integrated mechanism provided by this utility model.

[0028] Legend: 1. Conveyor belt body; 101. Fixing component; 1011. Fixing seat; 1012. Fixing plate; 1013. Threaded rod; 2. Spraying mechanism; 201. Housing; 2011. Observation window; 202. Spraying component; 2021. First electric turntable; 2022. Fixing rod; 2023. Spray gun; 203. Light panel; 204. Tilting component; 2041. Slide; 2042. Electric slider; 2043. Second electric turntable; 2044. Electric push rod; 2045. Clamping plate; 205. Inkjet printer; 206. Storage box; 2061. Injection port. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0031] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] Example 1

[0034] like Figure 1-4 As shown, this utility model provides a technical solution: an integrated coating and coding mechanism for magnetic powder cores, including a conveyor belt body 1, a coating mechanism 2 installed at the top of the conveyor belt body 1, and a plurality of fixing components 101 equidistantly surrounding the surface of the conveyor belt body 1. The coating mechanism 2 includes a housing 201, a coating component 202 installed at the top of the housing 201 near the back, a light panel 203 installed at the top of the housing 201 and on the front of the coating component 202, and flipping components 204 symmetrically installed on the left and right sides of the housing 201 below the coating component 202. A coding device 205 is installed inside the housing 201 near the front, the coding device 205 is equipped with an automatic identification function, which can automatically identify the magnetic powder core and perform coding. A storage box 206 is installed at the top of the housing 201 corresponding to the coating component 202.

[0035] Example 2

[0036] like Figure 1-4As shown, the fixing assembly 101 includes a fixing base 1011. A fixing plate 1012 is fixedly connected to the top of the fixing base 1011 near the center. Threaded rods 1013 are threadedly connected to the left and right sides of the top of the fixing base 1011, extending into the interior of the conveyor belt body 1. By rotating the threaded rods 1013, the fixing base 1011 can be fixed to the conveyor belt body 1. The fixing plate 1012 facilitates the placement of the annular magnetic powder core around it, thereby positioning it. The magnetic attraction between the magnetic powder core and the threaded rods 1013 prevents it from loosening. The housing 201 is symmetrically installed on its left and right sides. An observation window 2011 is provided, allowing the operator to easily observe the internal condition of the housing 201 at any time, improving ease of use. The spraying assembly 202 includes a first electric turntable 2021, which is fixedly connected to the housing 201. A fixing rod 2022 is welded to the bottom of the first electric turntable 2021 near its outer periphery. A spray gun 2023 is installed at one end of the fixing rod 2022 near its bottom. The first electric turntable 2021 can drive the spray gun 2023 to rotate back and forth via the fixing rod 2022, thereby spraying the top, periphery, and inner ring of the magnetic powder core. For improved ease of use, the spray gun 2023 is slidably connected to the fixing rod 2022 and secured with bolts. Rotating the bolts allows for easy fixation of the fixing rod 2022 and the spray gun 2023, and also facilitates disassembly of the spray gun 2023. The flipping assembly 204 includes a slide block 2041, which is fixedly connected to the conveyor belt body 1. An electric slider 2042 is slidably connected inside the slide block 2041. A second electric turntable 2043 is fixedly connected to the inner side of the electric slider 2042, and an electric push rod 204 is fixedly connected to the inner side of the second electric turntable 2043. 4. The output end of the electric push rod 2044 is fixedly connected to a clamping plate 2045. The electric push rod 2044 can drive the clamping plate 2045 to clamp the magnetic powder core, and the electric slider 2042 can drive it to move upward. Then, the second electric turntable 2043 drives the magnetic powder core to flip, so as to achieve the purpose of flipping and spraying. The clamping plate 2045 is made of semi-circular PVC material. The top of the storage box 206 is provided with a filling port 2061. The bottom of the storage box 206 is connected to the spray gun 2023 through a hose. The storage box 206 can continuously supply spraying material to the spray gun 2023.

[0037] The working process of this utility model is as follows: When using a magnetic powder core coating and coding integrated mechanism for magnetic powder core spraying, the magnetic powder core is first placed on the fixed base 1011, with its central through hole fitted around the fixed plate 1012, and fixed by the magnetic attraction between the magnetic powder core and the threaded rod 1013. The magnetic powder core is then moved forward by the conveyor belt body 1. When it moves to the bottom of the spraying assembly 202, the first electric rotating plate drives the spray gun 2023 to rotate back and forth through the fixed rod 2022, thereby spraying the magnetic powder core. After one side is sprayed, the electric push rod 2044 drives the clamping plate 2045 to clamp the magnetic powder core. The magnetic powder core is clamped and moved upward by the electric slider 2042. Then, the magnetic powder core is flipped by the second electric turntable 2043, and then reset. The magnetic powder core is placed back on the fixed seat 1011, and the above steps are repeated to spray the flipped magnetic powder core. After the spraying is completed, the magnetic powder core is dried by passing the bottom of the light board 203 under the drive of the conveyor belt body 1. Finally, when the magnetic powder core passes the bottom of the inkjet printer 205, the inkjet printer 205 automatically prints the code, completing the entire operation process. Compared with the traditional manual spraying method, it greatly improves the convenience of use and effectively improves the work efficiency and practicality.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A coating and code spraying integrated mechanism of a magnetic powder core, comprising a conveyor belt main body (1), characterized in that: The top end of the conveying belt body (1) is provided with a spraying mechanism (2); A plurality of fixing assemblies (101) are equidistantly arranged on the surface of the conveying belt body (1); The spraying mechanism (2) comprises a shell (201), a spraying assembly (202) is arranged at the inner top end of the shell (201) close to the back surface, a lamp panel (203) is arranged at the inner top end of the shell (201) and located in front of the spraying assembly (202), flip assemblies (204) are symmetrically arranged at the left and right sides of the shell (201) and located below the spraying assembly (202), a code printer (205) is arranged at the inner front surface of the shell (201), and a storage box (206) is arranged at the top end of the shell (201) and corresponds to the spraying assembly (202).

2. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 1, characterized in that: The fixing assembly (101) comprises a fixing seat (1011), a fixing disc (1012) is fixedly connected to the top end of the fixing seat (1011) close to the center, and a threaded rod (1013) is threadedly connected to the left and right sides of the top end of the fixing seat (1011) and extends into the conveying belt body (1).

3. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 1, characterized in that: Symmetrically arranged on the left and right sides of the shell (201) are observation windows (2011).

4. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 1, characterized in that: The spraying assembly (202) comprises a first electric rotating disc (2021), the first electric rotating disc (2021) is fixedly connected to the shell (201), a fixing rod (2022) is welded to the bottom of the first electric rotating disc (2021) close to the periphery, and a spray gun (2023) is arranged at one end of the fixing rod (2022) close to the bottom.

5. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 4, characterized in that: The spray gun (2023) is slidably connected to the fixing rod (2022) and is fixed by bolts.

6. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 1, characterized in that: The flip assembly (204) comprises a sliding seat (2041), the sliding seat (2041) is fixedly connected to the conveying belt body (1), an electric sliding block (2042) is slidably connected to the inside of the sliding seat (2041), a second electric rotating disc (2043) is fixedly connected to the inner side of the electric sliding block (2042), an electric push rod (2044) is fixedly connected to the inner side of the second electric rotating disc (2043), and a clamping piece (2045) is fixedly connected to the output end of the electric push rod (2044).

7. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 6, characterized in that: The clamping piece (2045) is a semicircular arc-shaped pvc material.

8. The coating and ink-jet printing integrated mechanism of a magnetic powder core according to claim 1, characterized in that: The top end of the storage box (206) is provided with a pouring opening (2061), and the bottom of the storage box (206) is connected in communication with the spray gun (2023) through a hose.