Filling device for production of environment-friendly water-based paint
By collecting dripping paint through a diversion pipe and a splash guard structure, the problem of paint loss is solved, enabling paint reuse and cost reduction.
Patent Information
- Application Number
- CN202520434635.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In existing technologies, environmentally friendly water-based coatings suffer significant coating loss during the filling process, leading to increased production costs.
The system employs a guide tube and a splash guard structure. A servo motor drives the guide tube to rotate, collects dripping paint, and gathers it into a collection tank. Combined with an electric telescopic rod to adjust the height of the filling head, the paint can be reused.
It reduces paint loss, lowers production costs, and prevents paint splashing, thus improving filling efficiency.
Smart Images

Figure CN223764836U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling equipment technology, and more specifically, to a filling device for the production of environmentally friendly water-based coatings. Background Technology
[0002] A filling machine is an industrial packaging device used to fill containers with liquids, emulsions, pastes, powders, granules, or other substances. It is widely used in the food and beverage, pharmaceutical, cosmetic, chemical, and other manufacturing industries, helping companies achieve efficient packaging and filling processes. Environmentally friendly water-based coatings are filled and packaged using filling machines after processing.
[0003] Patent publication number CN214828914U discloses a filling device for UV coating production, including a base, a sleeve fixedly connected to one side of the upper surface of the base, a movable rod movably connected to the upper surface of the sleeve, a mounting plate fixedly connected to the outer surface of the movable rod, and a connecting rod fixedly connected to the lower surface of the mounting plate. Through the arrangement of the connecting rod, fixed column, cleaning plate, and spring, the height of the movable rod is adjusted during use to bring the cleaning plate into contact with the surface of the filling platform for filling. When coating residue drips onto the filling platform, the platform rotates and the cleaning plate scrapes off the residue, preventing the coating from hardening and affecting filling efficiency. During cleaning, the cleaning plate moves upward, causing the connecting rod to move within the fixed column and compress the spring. At this time, the spring's elasticity keeps the cleaning plate tightly against the filling platform, resulting in higher cleaning efficiency.
[0004] However, in patent publication number CN214828914U, the scraper rotates against the inner wall of the filling barrel to scrape off the paint adhering to the inner wall and prevent the paint from hardening. Since the dripping paint is scraped off directly, some paint cannot be recycled, resulting in paint loss and increasing production costs to a certain extent. Therefore, we propose a filling device for the production of environmentally friendly water-based paint to solve the above-mentioned problems. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] In view of the problems existing in the prior art, the purpose of this utility model is to provide a filling device for the production of environmentally friendly water-based coatings, which can collect and reuse coatings, reduce coating losses, and reduce production costs to a certain extent.
[0007] 2. Technical Solution
[0008] To solve the above problems, the present invention adopts the following technical solution.
[0009] A filling device for the production of environmentally friendly water-based coatings includes a conveyor frame, a conveyor belt installed on top of the conveyor frame, a filling barrel disposed above the conveyor belt, and a filling head installed at the bottom of the filling barrel, wherein an electromagnetic control valve is installed on the filling head.
[0010] A support frame is fixedly connected to the top side wall of the conveyor frame, and a connecting frame with its end fixedly connected to the filling barrel is installed on the support frame.
[0011] A mounting bracket is fixedly connected to the top of the conveyor frame away from the side wall of the support frame. A right-angle reducer is mounted on the mounting bracket. A servo motor whose power output end is driven by the power input end of the right-angle reducer is also mounted on the mounting bracket. A guide pipe with a through-type structure at the end is provided above the right-angle reducer. A splash guard corresponding to the filling head is detachably connected to the front end of the guide pipe. A shaft head that is driven by the power output end of the right-angle reducer is installed on the bottom wall of the end of the guide pipe.
[0012] The end of the mounting bracket is detachably connected to a collection trough.
[0013] Furthermore, the support frame has a longitudinally formed guide hole, and the end of the connecting frame away from the filling barrel is connected to a guide block that is slidably connected to the guide hole.
[0014] Furthermore, a support base fixedly connected to the support frame is provided below the guide block, and an electric telescopic rod with its movable end connected to the guide block is installed on the support base.
[0015] Furthermore, the end of the connecting frame furthest from the filling barrel is arranged at a right angle.
[0016] Furthermore, the bent portion of the connecting frame is welded with reinforcing ribs arranged in a right-angled triangular structure.
[0017] Furthermore, a control host is installed on one side of the mounting bracket, and the output end of the control host is electrically connected to the input ends of the electromagnetic control valve, the servo motor, and the electric telescopic rod, respectively.
[0018] Furthermore, the top opening of the collection tank corresponds to the end of the guide pipe.
[0019] 3. Beneficial effects
[0020] Compared with existing technologies, the advantages of this utility model are:
[0021] (1) In this scheme, the packaging barrel is transported to the bottom of the filling head by a conveyor belt. The electromagnetic control valve is opened and the environmentally friendly water-based paint stored in the filling barrel is filled into the packaging barrel through the filling head. At this time, the anti-splash pipe set at the top of the guide pipe is located on one side of the filling head. After the filling is completed, the servo motor drives the right angle reducer and the shaft head drives the guide pipe to rotate, so that the anti-splash pipe is in contact with the filling head to collect the dripping paint. Then, the paint drips into the collection tank through the guide pipe. When filling again, the power output end of the servo motor rotates in the opposite direction to reset the anti-splash pipe. This process is repeated to collect and reuse the paint, reduce paint loss, and reduce production costs to a certain extent.
[0022] (2) In this solution, the top of the guide tube corresponds to the packaging barrel with the lowest height. The guide block slides with the guide hole through the extension and retraction of the electric telescopic rod. Thus, the height of the filling head can be adjusted according to the height of the packaging barrel to avoid paint splashing during the filling process. The anti-splash tube can be replaced according to the height of the filling head. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a schematic diagram of the flow guide tube structure of this utility model;
[0025] Figure 3 This is a schematic diagram of the flow guide tube of this utility model from another perspective;
[0026] Figure 4 This is a schematic diagram of the connecting frame structure of this utility model.
[0027] Explanation of the labels in the diagram:
[0028] 1. Conveyor frame; 2. Conveyor belt; 3. Filling barrel; 4. Filling head; 5. Electromagnetic control valve; 6. Support frame; 7. Connecting frame; 8. Mounting frame; 9. Right angle reducer; 10. Servo motor; 11. Guide pipe; 12. Splash guard; 13. Shaft head; 14. Collection tank; 15. Control host; 16. Guide hole; 17. Guide block; 18. Support base; 19. Electric telescopic rod. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0030] Example:
[0031] Please see Figure 1-4 A filling device for the production of environmentally friendly water-based coatings includes a conveyor frame 1, a conveyor belt 2 installed on the top of the conveyor frame 1, a filling barrel 3 set above the conveyor belt 2, and a filling head 4 installed at the bottom of the filling barrel 3. An electromagnetic control valve 5 is installed on the filling head 4.
[0032] A support frame 6 is fixedly connected to the top side wall of the conveyor frame 1, and a connecting frame 7 with its end fixedly connected to the filling barrel 3 is installed on the support frame 6.
[0033] A mounting frame 8 is fixedly connected to the side wall of the top of the conveyor frame 1 away from the support frame 6. A right-angle reducer 9 is mounted on the mounting frame 8. A servo motor 10 with its power output end connected to the power input end of the right-angle reducer 9 is also mounted on the mounting frame 8. A guide pipe 11 with a through-type structure is provided above the right-angle reducer 9. A splash guard 12 corresponding to the filling head 4 is detachably connected to the front end of the guide pipe 11. A shaft head 13 with its power output end connected to the power output end of the right-angle reducer 9 is installed on the bottom wall of the end of the guide pipe 11.
[0034] The end of the mounting bracket 8 is detachably connected to a collection trough 14;
[0035] It should be noted that, in use, the filling device for the production of environmentally friendly water-based coatings involves placing the packaging barrels for the environmentally friendly water-based coatings onto the conveyor belt 2 installed on top of the conveyor frame 1. The conveyor belt 2 then transports the packaging barrels to the bottom of the filling head 4. The electromagnetic control valve 5 opens, and the environmentally friendly water-based coatings stored in the filling barrel 3 are filled into the packaging barrels through the filling head 4. At this time, the anti-splash pipe 12, which is set at the top of the guide pipe 11, is located on one side of the filling head 4. After filling is completed, the servo motor 10 drives the right-angle reducer 9 and the shaft head 13 drives the guide pipe 11 to rotate, so that the anti-splash pipe 12 is aligned with the filling head 4 to collect the dripping coatings. The coatings then drip into the collection tank 14 through the guide pipe 11. When filling again, the power output end of the servo motor 10 rotates in the opposite direction to reset the anti-splash pipe 12. This process is repeated to collect and reuse the coatings, reducing coating losses and, to some extent, reducing production costs. The guide pipe 11 can be replaced periodically.
[0036] like Figure 1 , Figure 4 As shown, a guide hole 16 is longitudinally provided on the support frame 6, and a guide block 17 that is slidably connected to the guide hole 16 is connected to the end of the connecting frame 7 away from the filling barrel 3. A support base 18 that is fixedly connected to the support frame 6 is provided below the guide block 17, and an electric telescopic rod 19 whose movable end is connected to the guide block 17 is installed on the support base 18.
[0037] It should be noted that the top of the guide tube 11 corresponds to the packaging barrel with the lowest height. The guide block 17 slides in conjunction with the guide hole 16 through the extension and retraction of the electric telescopic rod 19. This allows the height of the filling head 4 to be adjusted according to the height of the packaging barrel, preventing paint from splashing out during the filling process. Furthermore, the anti-splash tube 12 can be replaced according to the height of the filling head 4.
[0038] like Figure 4 The end of the connecting frame 7 away from the filling barrel 3 is set at a right angle, and the bent part of the connecting frame 7 is welded with a reinforcing rib set at a right angle triangle.
[0039] It should be noted that the structural strength of the connecting frame 7 has been improved, thereby enhancing the load-bearing capacity of the connecting frame 7.
[0040] A control host 15 is installed on one side of the mounting bracket 8, and the output end of the control host 15 is electrically connected to the input end of the electromagnetic control valve 5, the servo motor 10 and the electric telescopic rod 19 respectively.
[0041] like Figure 1 As shown, the top opening of the collection tank 14 corresponds to the end of the guide pipe 11;
[0042] It should be noted that the collection tank 14 is designed to collect the paint dripping from the end of the guide pipe 11.
[0043] In use: The packaging barrel for filling the environmentally friendly water-based paint is placed on the conveyor belt 2 installed on the top of the conveyor frame 1, and the packaging barrel is conveyed to the bottom of the filling head 4 by the conveyor belt 2. The electromagnetic control valve 5 is opened, and the environmentally friendly water-based paint stored in the filling barrel 3 is filled into the packaging barrel through the filling head 4. At this time, the anti-splash pipe 12 set at the top of the guide pipe 11 is located on one side of the filling head 4. After the filling is completed, the servo motor 10 drives the right angle reducer 9 and the shaft head 13 drives the guide pipe 11 to rotate, so that the anti-splash pipe 12 is in contact with the filling head 4 to catch the dripping paint, and then drips into the collection tank 14 through the guide pipe 11. When filling again, the power output end of the servo motor 10 rotates in the opposite direction to reset the anti-splash pipe 12, and so on.
[0044] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A filling device for the production of environmentally friendly water-based coatings, comprising a conveyor frame (1), a conveyor belt (2) mounted on the top of the conveyor frame (1), a filling bucket (3) arranged above the conveyor belt (2), and a filling head (4) mounted at the bottom end of the filling bucket (3), characterized in that: The filling head (4) is provided with an electromagnetic control valve (5); The top end side wall of the conveying frame (1) is fixedly connected with a support frame (6), and the support frame (6) is provided with a connecting frame (7) fixedly connected with the filling barrel (3); The top end of the conveying frame (1) is fixedly connected with a mounting frame (8) at the side wall portion away from the support frame (6), the mounting frame (8) is provided with a right-angle speed reducer (9), and the mounting frame (8) is also provided with a servo motor (10) with a power output end drivingly connected with a power input end of the right-angle speed reducer (9), an upper portion of the right-angle speed reducer (9) is provided with a flow guide pipe (11) with a lead-through structure at the end, a front end of the flow guide pipe (11) is detachably connected with a splash-proof pipe (12) corresponding to the filling head (4), and an end bottom wall portion of the flow guide pipe (11) is provided with a shaft head (13) drivingly connected with the power output end of the right-angle speed reducer (9). An end portion of the mounting frame (8) is detachably connected with a collecting groove (14).
2. The filling device for the production of environmentally friendly water-based coatings according to claim 1, characterized in that: The support frame (6) is longitudinally provided with a guide hole (16), and an end of the connecting frame (7) away from the filling barrel (3) is connected with a guide block (17) slidingly connected with the guide hole (16).
3. The filling device for the production of environmentally friendly water-based paints according to claim 2, characterized in that: A lower portion of the guide block (17) is provided with a support seat (18) fixedly connected with the support frame (6), and the support seat (18) is provided with an electric telescopic rod (19) with a movable end connected with the guide block (17).
4. The filling device for the production of environmentally friendly water-based coatings according to claim 1, characterized in that: An end of the connecting frame (7) away from the filling barrel (3) is provided in a right-angle structure.
5. The filling device for the production of environmentally friendly water-based paints according to claim 1, characterized in that: A bending portion of the connecting frame (7) is welded with a reinforcing rib provided in a right-angle triangular structure.
6. The filling device for the production of environmentally friendly water-based paints according to claim 3, characterized in that: A side of the mounting frame (8) is provided with a control host (15), and output ends of the control host (15) are respectively electrically connected with input ends of the electromagnetic control valve (5), the servo motor (10) and the electric telescopic rod (19).
7. The filling device for the production of environmentally friendly water-based paints according to claim 1, characterized in that: A top opening of the collecting groove (14) corresponds to the end of the flow guide pipe (11).