Winding device for high-strength PET composite material processing

By setting multiple tension guide rollers and limit adjustment mechanisms at different heights in the winding device, combined with a negative pressure dust collection system, the problem of improper tension adjustment during the winding process of PET composite materials is solved, achieving a high-quality and clean winding effect.

CN223765671UActive Publication Date: 2026-01-06JIANGYIN JIAOU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520227484.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-06
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Existing winding devices cannot adjust tension according to changes in the elastic modulus and other properties of PET composite materials, resulting in unstable winding quality and loose packaging.

Method used

By setting multiple tension guide rollers and limit adjustment mechanisms at different heights in the winding device, the tension of the film can be precisely adjusted. Combined with a negative pressure dust collection system to clean the dust on the film surface, the winding quality is ensured.

Benefits of technology

It enables precise tension adjustment during the PET composite material winding process, ensuring the stability of winding quality and the cleanliness of the film, and preventing loose packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of winding devices, and particularly relates to a winding device for high-strength PET (polyethylene terephthalate) composite material processing, which comprises a rotating shaft, four mounting frames with different heights are equidistantly mounted on the outer side of the rotating shaft, tension guide rollers are rotatably mounted on the top sides of the mounting frames respectively, a handle is mounted on one side of the rotating shaft, and a limiting hole is formed in a supporting plate. Limiting rods are slidably installed in the side lugs in a penetrating mode, one ends of the limiting rods are fixedly connected with limiting blocks, and reset springs are fixedly connected between the limiting blocks and the side lugs. A limiting block is pulled, so that a reset spring is stretched, a limiting rod is separated from a limiting hole, then a handle is rotated to drive a rotating shaft to rotate, then tension guide rollers with different heights are adjusted to proper positions, and then under the action of the reset spring, the limiting rod is inserted into the proper limiting hole again, namely when a film bypasses the tension guide rollers, the film is separated from the tension guide rollers. And the contact angle and the wrap angle of the tension guide roller at different positions are changed, so that the tension of the film is changed, and the film winding effect is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding device technical field, specifically a kind of winding device for high-strength PET composite material processing. BACKGROUND

[0002] High-strength PET composite material usually needs to be processed into film, and in the production process, the cling film is also wound into a roll by winding device, which is convenient for packaging and sales, so a winding device needs to be used.

[0003] A Chinese patent with authorization announcement No.CN221565105U discloses an industrial film winding device, which comprises a support frame, two guide rollers movably installed on the support frame, a material passing gap formed between the guide rollers, a film static electricity removing mechanism installed in the middle of the winding support table, a driving motor installed on the outside of the support side plate, a winding roller connected to the output end of the driving motor, and a flattening mechanism connected to the support side plate above the winding roller.The device can guide the film during winding, and can eliminate static electricity before winding, ensuring that the film cannot be wound together neatly due to static electricity. At the same time, air is discharged when winding the film, and the device has a flattening function.

[0004] However, the above-mentioned winding device still has some problems. When different batches of PET composite materials are replaced in the production process, the elastic modulus and other properties of the materials may differ. In the prior art, the tension cannot be adjusted according to these changes, so the quality of each winding cannot be guaranteed, and the packaging may not be tight. Therefore, a winding device for high-strength PET composite material processing is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENT

[0005] In order to make up for the shortcomings of the prior art and solve the problems raised in the background art, the utility model provides a winding device for high-strength PET composite material processing.

[0006] The utility model discloses a technical scheme that solves its technical problem is adopted: A kind of winding device for high-strength PET composite material processing described in the utility model, including workbench, the top side edge of the workbench is equipped with support plate, rotatingly installed with rotating shaft in the inside of the support plate, the outside of the rotating shaft is equidistantly installed with four different heights mounting bracket, the top side of the mounting bracket is rotatably installed with tension guide roller, the distance from the central axis of the tension guide roller to the central axis of rotating shaft is not same, the side of the rotating shaft is equipped with handle, four limit holes are equidistantly opened in the inside of the support plate and the outside of rotating shaft, the outside of the bottom side of the rotating shaft is equipped with side ear, limit rod is slidably penetrated and installed in the inside of the side ear, limit block is fixedly connected at one end of the limit rod, reset spring is fixedly connected between the limit block and side ear, the reset spring is sleeved on the outside of the limit rod, the tension adjustment operation of film winding is realized by the tension guide roller of different height, guarantee the effect of film winding.

[0007] Preferably, the top side of the workbench is provided with a fixed plate, and the inside of the fixed plate is rotatably provided with a unwinding roller, so as to facilitate the unwinding operation of the film.

[0008] Preferably, the top side of the workbench is provided with a vertical plate, and the side of the vertical plate is provided with a winding motor, and the output end of the winding motor is provided with a winding shaft, and the winding shaft is movably provided with a winding drum, and one end of the winding shaft is provided with a threaded rod, and the outer side of the threaded rod is threadedly connected with a nut, so as to realize the automatic winding of the film and the quick replacement of the winding drum.

[0009] Preferably, the top side of the workbench is provided with a mounting plate, and the inside of the mounting plate is provided with a U-shaped pipe, and a plurality of through holes are equidistantly formed in the inside of the U-shaped pipe, and dust suction rollers are rotatably installed on the outer sides of the two ends of the U-shaped pipe, and dust suction holes are formed in the inside of the dust suction rollers, and a dust collection box is installed on one side of the workbench, and a conveying pipe is connected to the top side of the dust collection box, and one end of the conveying pipe is in communication with the U-shaped pipe, and a negative pressure motor is installed on the bottom side inner wall of the dust collection box, and three fan blades are installed on the output end of the negative pressure motor, and a filter plate is installed on the inner wall of the dust collection box, and an exhaust pipe is installed at the bottom end of the dust collection box, so as to clean the two surfaces of the film and ensure the cleanliness of the wound film.

[0010] Preferably, the PET composite film is output through the top side of the unwinding roller, passes between the two dust suction rollers, then passes through the top side of the tension guide roller, and finally starts to be wound through the bottom side of the winding drum, so that the winding process proceeds smoothly.

[0011] Preferably, a control panel is installed on one side of the workbench, and the control panel is used for operating control of the electrical elements in the device, so as to facilitate centralized operation control of the electrical elements in the device.

[0012] The utility model discloses the beneficial effect lies in:

[0013] 1. The utility model discloses the limit block of pulling, make reset spring be stretched, and the limit rod is from the disengagement limit hole, subsequently through the rotation handle can drive the rotation of rotating shaft, and further make the installation frame of different height and the tension guide roller adjust to the appropriate position, and subsequently under the action of reset spring, the limit rod is inserted into the limit hole of suitable again, namely when the film bypasses the tension guide roller, its contact angle and the wrap angle of change with the tension guide roller in different positions, thereby change the tension in the film transmission process, realized the accurate regulation operation of the tension when the film winding, guarantee the effect of film winding.

[0014] 2. The utility model discloses negative pressure motor drives the high -speed rotation of fan blade, produces negative pressure environment in the dust collecting box, and the air of outside is under the action of negative pressure and enters the dust absorption roller through the dust absorption hole, and along the through -hole enters U type pipe, and then flows into the dust collecting box through the conveying pipe, in this process, the dust, impurity etc. on the two sides of film are adsorbed to the dust absorption roller surface, and with the air flow is taken into the dust collecting box, after filtering board filtration, clean air is discharged from the exhaust pipe, realized the effective cleaning on the two sides of film, and ensured the cleanliness of winding film. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the drawing needed to use in the embodiment or prior art description simple introduction, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.

[0016] Figure 1 It is the medium axle side view structure schematic diagram in the utility model;

[0017] Figure 2 It is the main body structure schematic diagram of winding device;

[0018] Figure 3 It is the structure schematic diagram of tension adjustment subassembly;

[0019] Figure 4 It is the local structure schematic diagram in winding device;

[0020] Figure 5 It is the structure schematic diagram of dust absorption subassembly.

[0021] As shown in the figure: 1, workbench; 2, support plate; 3, rotating shaft; 4, mounting frame; 5, tension guide roller; 6, handle; 7, limiting hole; 8, side lug; 9, limiting rod; 10, limiting block; 11, return spring; 12, fixed plate; 13, unwinding roller; 14, vertical plate; 15, winding motor; 16, winding shaft; 17, winding drum; 18, threaded rod; 19, nut; 20, mounting plate; 21, U-shaped pipe; 22, through hole; 23, dust absorption roller; 24, dust absorption hole; 25, dust collection box; 26, conveying pipe; 27, negative pressure motor; 28, fan blade; 29, filter plate; 30, exhaust pipe; 31, control panel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-4As shown, a kind of high-strength PET composite material processing winding device, including workbench 1, the top side edge of the workbench 1 is equipped with support plate 2, rotatingly installed in the inside of the support plate 2, rotating shaft 3 is installed, the outside of the rotating shaft 3 is equidistantly equipped with four different heights mounting bracket 4, the top side of the mounting bracket 4 is rotatably installed with tension guide roller 5, the distance from the central axis of the tension guide roller 5 to the central axis of rotating shaft 3 is not the same, the side of the rotating shaft 3 is equipped with handle 6, the inside of the support plate 2 is equidistantly opened with four limit holes 7 outside rotating shaft 3, the bottom side outside of the rotating shaft 3 is equipped with side lug 8, the inside of the side lug 8 is slidably penetrated and is equipped with limit rod 9, one end of the limit rod 9 is fixedly connected with limit block 10, the limit block 10 and side lug 8 are fixedly connected with return spring 11, the return spring 11 is sleeved on the outside of limit rod 9;When working, different batches of PET composite materials are replaced in the production process, and the elastic modulus and other properties of the materials will be different, and in the prior art, the tension cannot be adjusted according to these changes, so that the quality of each winding cannot be guaranteed, and the packaging is not tight. After the film passes through the dust absorption roller 23, it continues to be transmitted forward and passes through the top side of the tension guide roller 5, because the distance from the central axis of the tension guide roller 5 to the central axis of the rotating shaft 3 is not the same, the limit block 10 is pulled, so that the return spring 11 is stretched, the limit rod 9 is separated from the limit hole 7, then the rotating handle 6 can drive the rotating shaft 3 to rotate, so that the mounting bracket 4 and the tension guide roller 5 of different heights are adjusted to the appropriate position, then under the action of the return spring 11, the limit rod 9 is inserted into the appropriate limit hole 7 again, that is, when the film passes through the tension guide roller 5, the contact angle and the wrap angle of the film with the tension guide roller 5 change at different positions, so that the tension of the film in the transmission process is changed. If the film passes through the tension guide roller 5 far from the central axis of the rotating shaft 3, the tension of the film will increase accordingly;Conversely, the tension decreases when passing through the closer tension guide roller 5, so that the tension of the film during winding is accurately adjusted, and the film winding effect is guaranteed.

[0024] Please refer to Figure 1 、 2 , 4, 5, the top side of the workbench 1 is equipped with fixed plate 12, the inside of the fixed plate 12 is rotatably installed with unwinding roller 13.

[0025] The top side of the workbench 1 is equipped with vertical plate 14, one side of the vertical plate 14 is equipped with winding motor 15, the output end of the winding motor 15 is equipped with winding shaft 16, the winding shaft 16 is movably assembled with winding drum 17, one end of the winding shaft 16 is equipped with threaded rod 18, the outer side of the threaded rod 18 is threadedly connected with nut 19.

[0026] The top side of the workbench 1 is provided with a mounting plate 20, the inside of the mounting plate 20 is provided with a U-shaped pipe 21, a plurality of through holes 22 are equidistantly formed in the inside of the U-shaped pipe 21, dust suction rollers 23 are rotatably installed at the outer sides of the two ends of the U-shaped pipe 21, dust suction holes 24 are formed in the dust suction rollers 23, a dust collecting box 25 is installed on one side of the workbench 1, a conveying pipe 26 is connected to the top side of the dust collecting box 25, one end of the conveying pipe 26 is in communication with the U-shaped pipe 21, a negative pressure motor 27 is installed on the bottom side inner wall of the dust collecting box 25, three fan blades 28 are installed on the output end of the negative pressure motor 27, a filter plate 29 is installed on the inner wall of the dust collecting box 25, and an exhaust pipe 30 is installed at the bottom end of the dust collecting box 25.

[0027] In the working process, the PET composite film is wound on the unwinding roller 13, passes between the two dust suction rollers 23, passes through the top side of the tension guide roller 5, and finally starts to be wound on the winding drum 17. One side of the workbench 1 is provided with a control panel 31. In the working process, the preservative film is wound into a roll by the winding device, which is convenient for packaging and sales. Therefore, a winding device is needed. First, the PET composite film roll is installed on the unwinding roller 13. The film is output from the top side of the unwinding roller 13. When the film passes between the two dust suction rollers 23, the negative pressure motor 27 is started. The negative pressure motor 27 drives the fan blades 28 to rotate at high speed, generating a negative pressure environment in the dust collecting box 25. The external air enters the dust suction roller 23 through the dust suction hole 24 under the action of negative pressure, and then enters the U-shaped pipe 21 through the through hole 22, and then flows into the dust collecting box 25 through the conveying pipe 26. In this process, the dust and impurities on both sides of the film are adsorbed on the surface of the dust suction roller 23 and are carried into the dust collecting box 25 along with the air flow. After being filtered by the filter plate 29, the clean air is discharged from the exhaust pipe 30, realizing effective cleaning of both sides of the film and ensuring the cleanliness of the wound film. After the film is tensioned, it finally reaches the winding drum 17. The winding motor 15 is started, the winding shaft 16 is driven to rotate by the winding motor 15, the winding drum 17 is driven to rotate by the winding shaft 16, so that the film starts to be wound on the winding drum 17. After winding is completed, the nuts 19 can be loosened, the nuts 19 are unscrewed from the threaded rods 18, the winding drum 17 is conveniently removed, the winding drum 17 is quickly replaced, and the next winding work is carried out.

[0028] Working principle: first, the PET composite film roll is installed on the unwinding roller 13, the film is output from the top side of the unwinding roller 13, when the film passes between the two dust absorption rollers 23, the negative pressure motor 27 is started, the negative pressure motor 27 drives the fan blade 28 to rotate at high speed, a negative pressure environment is generated in the dust collection box 25, the external air enters the dust absorption roller 23 through the dust absorption hole 24 under the action of negative pressure, and then enters the U-shaped pipe 21 along the through hole 22, and then flows into the dust collection box 25 through the conveying pipe 26. In this process, the dust and impurities on both sides of the film are adsorbed to the surface of the dust absorption roller 23, and are brought into the dust collection box 25 along with the air flow. After being filtered by the filter plate 29, the clean air is discharged from the exhaust pipe 30, realizing effective cleaning of both sides of the film and ensuring the cleanliness of the winding film.

[0029] After the film passes through the dust absorption roller 23, it continues to transmit forward and passes from the top side of the tension guide roller 5. Since the distance from the central axis of the tension guide roller 5 to the central axis of the rotating shaft 3 is not the same, the limit block 10 is pulled, so that the return spring 11 is stretched, the limit rod 9 is separated from the limit hole 7, and then the rotating handle 6 can drive the rotating shaft 3 to rotate, thereby adjusting the mounting frame 4 and the tension guide roller 5 of different heights to the appropriate position. Then, under the action of the return spring 11, the limit rod 9 is inserted into the appropriate limit hole 7 again, that is, when the film passes around the tension guide roller 5, the contact angle and wrap angle of the film at different positions with the tension guide roller 5 change, thereby changing the tension of the film in the transmission process. If the film passes around the tension guide roller 5 far from the central axis of the rotating shaft 3, the tension of the film will increase accordingly; on the contrary, if the film passes around the tension guide roller 5 close to the central axis of the rotating shaft 3, the tension will decrease, realizing accurate adjustment of the tension of the film during winding and ensuring the effect of film winding.

[0030] After the tension adjustment, the film finally reaches the winding drum 17, the winding motor 15 is started, the winding motor 15 drives the winding shaft 16 to rotate, the winding shaft 16 drives the winding drum 17 to rotate, so that the film starts to wind on the winding drum 17. After winding is completed, the nut 19 can be loosened, the nut 19 is rotated off the threaded rod 18, the winding drum 17 is conveniently taken off, the winding drum 17 is quickly replaced, and the next round of winding work is realized.

[0031] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A high-strength PET composite material processing winding device, characterized in that: The utility model provides a kind of tensioning device for PET composite material film, including workbench (1), support plate (2) is installed at the top side edge of the workbench (1), rotatingly installed with rotating shaft (3) in the inside of the support plate (2), four different mounting racks (4) are installed equidistantly on the outside of the rotating shaft (3), tension guide roller (5) is respectively rotatingly installed on the top side of the mounting rack (4), the distance from the central axis of the tension guide roller (5) to the central axis of the rotating shaft (3) is not identical, handle (6) is installed on the side of the rotating shaft (3), four limit holes (7) are equidistantly opened in the inside of the support plate (2) on the outside of the rotating shaft (3), side lug (8) is installed on the bottom side outside of the rotating shaft (3), limit rod (9) is slidably penetrated and installed in the inside of the side lug (8), limit block (10) is fixedly connected to one end of the limit rod (9), reset spring (11) is fixedly connected between the limit block (10) and the side lug (8), and the reset spring (11) is sleeved on the outside of the limit rod (9).

2. The winding device for processing high-strength PET composite material according to claim 1, characterized in that: The top side of the workbench (1) is provided with a fixed plate (12), and a unwinding roller (13) is rotatably installed in the inside of the fixed plate (12).

3. The winding device for processing high-strength PET composite material according to claim 2, characterized in that: The top side of the workbench (1) is provided with a vertical plate (14), and a winding motor (15) is installed on one side of the vertical plate (14). A winding shaft (16) is installed on the output end of the winding motor (15). A winding drum (17) is movably assembled on the winding shaft (16). A threaded rod (18) is installed on one end of the winding shaft (16). A nut (19) is threadedly connected to the outside of the threaded rod (18).

4. The high-strength PET composite material processing winding device according to claim 3, characterized in that: The top side of the workbench (1) is provided with a mounting plate (20), and a U-shaped tube (21) is installed in the inside of the mounting plate (20). A plurality of through holes (22) are equidistantly opened in the inside of the U-shaped tube (21). Dust suction rollers (23) are rotatably installed on the outside of both ends of the U-shaped tube (21). Dust suction holes (24) are opened in the inside of the dust suction rollers (23). A dust collection box (25) is installed on one side of the workbench (1). A conveying pipe (26) is connected to the top side of the dust collection box (25). One end of the conveying pipe (26) is in communication with the U-shaped tube (21). A negative pressure motor (27) is installed on the bottom side inner wall of the dust collection box (25). Three fan blades (28) are installed on the output end of the negative pressure motor (27). A filter plate (29) is installed on the inner wall of the dust collection box (25). An exhaust pipe (30) is installed at the bottom end of the dust collection box (25).

5. The high-strength PET composite material processing winding device according to claim 4, characterized in that: The PET composite material film is output through the top side of the unwinding roller (13), passes between the two dust suction rollers (23), then passes through the top side of the tension guide roller (5), and finally starts to be wound through the bottom side of the winding drum (17).

6. The high-strength PET composite material processing winding device according to claim 4, characterized in that: A control panel (31) is installed on one side of the workbench (1), and the control panel (31) is used for operating control of electrical elements in the device.

Citation Information

Patent Citations

  • Industrial film winding device

    CN221565105U