Covering and harvesting dual-purpose grain surface film mulching device for bungalow granary
By designing a dual-purpose film-laying device for flat-roofed grain warehouses, an electric winding device and a lifting drive device are used to realize the automatic spreading and winding of the film, which solves the problem of laborious and inefficient manual operation and improves the efficiency and speed of film covering.
Patent Information
- Application Number
- CN202520161631.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Manual film covering and rewinding operations inside grain warehouses are laborious and inefficient, especially for flat warehouses with corrugated steel roofs where poor airtightness leads to poor film covering efficiency.
Design a dual-purpose grain film laying device for flat-roofed grain warehouses. It utilizes an electric winding device and a lifting drive device to achieve automatic film laying and winding. The movement of the film and rope is driven by an electric motor, replacing manual operation.
It enables automated film coating and winding operations, improving work speed, reducing manpower consumption, ensuring the film is fixed on the grain surface, and enhancing coating efficiency.
Smart Images

Figure CN223765810U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of grain storage, especially a dual-purpose grain surface film laying device for a flat-roofed granary. BACKGROUND
[0002] At present, large grain enterprises usually use color steel flat-roofed granaries to save construction costs when storing grain. However, this type of granary has poor air tightness at the eaves, is prone to water leakage and seepage, and has poor fumigation effect. In order to improve the fumigation effect and prevent grain from getting damp, a film is usually used for covering during the summer flood season or fumigation. However, since the film is very heavy and has a large area after being laid out, it usually takes 10 people to lift it into the granary from the ground, then pull it out and lay it flat, and after use, it needs to be manually rolled up and recovered, which is not only labor-intensive, but also low in efficiency. SUMMARY
[0003] In order to solve the problem of labor-intensive manual film covering and recovery in the granary and low efficiency, the utility model provides a dual-purpose grain surface film laying device for a flat-roofed granary.
[0004] The technical scheme of the utility model is: a dual-purpose grain surface film laying device for a flat-roofed granary, the flat-roofed granary comprises two first walls arranged left and right and two second walls arranged front and back, the first walls and the second walls are connected at the head and tail, the top of the left and right two first walls is fixedly provided with a plurality of cross beams arranged front and back, the top of the cross beam is fixedly provided with an eave, and the device comprises a first electric winding device and a second electric winding device, the first electric winding device and the second electric winding device are arranged left and right on the cross beam.
[0005] The first electric winding device comprises a first winding roller extending in the front and back direction, the end of the first winding roller is rotatably arranged on the front and back two second walls, one of the second walls is provided with a first rotary drive device, the output shaft of the first rotary drive device is in transmission connection with one end of the first winding roller, and the first winding roller is wound with a film.
[0006] The second electric winding device comprises a second winding roller extending in the front and back direction, the end of the second winding roller is rotatably arranged on the front and back two second walls, one of the second walls is provided with a fourth rotary drive device, the output shaft of the fourth rotary drive device is in transmission connection with one end of the second winding roller, the second winding roller is wound with a plurality of first ropes arranged front and back, and the free end of the film is detachably connected with the free end of the first rope.
[0007] Preferably, the first lifting driving device and the second lifting driving device are further provided, the first lifting driving device is arranged on the first wall body at one end or one side of the cross beam, and the second lifting driving device is arranged on the first wall body at the other end or the other side of the cross beam.
[0008] The first lifting driving device is provided with a first compression roller extending in the front-rear direction, and the second lifting driving device is provided with a second compression roller extending in the front-rear direction, and the first compression roller and the second compression roller are respectively arranged on the opposite sides of the two first wall bodies.
[0009] The free end of the film is detachably connected with the free end of the first rope after passing through the first compression roller, and the free end of the first rope is detachably connected with the free end of the film after passing through the second compression roller.
[0010] Preferably, the end of the first compression roller is rotationally connected with the first lifting driving device, and the end of the second compression roller is rotationally connected with the second lifting driving device.
[0011] Preferably, the first lifting driving device and the second lifting driving device are both fixedly arranged on the cross beam.
[0012] The first lifting driving device comprises two second rotation driving devices fixedly arranged on the two cross beams, a second winding roller is fixedly arranged on the output shaft of the second rotation driving device, a first hoisting rope is fixedly wound on the second winding roller, the free end of the first hoisting rope is fixedly connected with the top of the first hanger, and the front-rear ends of the first compression roller are rotationally connected with the two first hangers.
[0013] The second lifting driving device comprises two third rotation driving devices fixedly arranged on the two cross beams, a third winding roller is fixedly arranged on the output shaft of the third rotation driving device, a second hoisting rope is fixedly wound on the third winding roller, the free end of the second hoisting rope is fixedly connected with the top of the second hanger, and the front-rear ends of the second compression roller are rotationally connected with the two second hangers.
[0014] Preferably, the free end of the film is fixedly embedded in a fixed head extending in the front-rear direction, and a plurality of first rope rings are fixedly arranged on the end of the fixed head away from the film.
[0015] The device can replace manual operation to automatically coat and wind the film on the grain surface, and the operation speed is fast, time-saving and labor-saving. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0017] Figure 1 It is a structural schematic view of the inside of the granary from the front view angle of the embodiment 1.
[0018] Figure 2 It is a plane structural schematic view from the top view angle of the embodiment 1 (the granary roof and the crossbeam are removed).
[0019] Figure 3 It is an enlarged view of the structure at A in the embodiment 1. Figure 1
[0020] Figure 4 It is an enlarged view of the structure at B in the embodiment 1. Figure 1
[0021] In the figure, 1 is a first wall body, 2 is a second wall body, 3 is a crossbeam, 4 is a first winding roller, 5 is a first rotary driving device, 6 is a film, 7 is a first pressing roller, 8 is a fixing head, 9 is a first rope ring, 10 is a first rope, 11 is a second pressing roller, 12 is a second bearing, 13 is a second hanger, 14 is a third rotary driving device, 15 is a third winding roller, 16 is a second rope, 17 is a fourth winding roller, 18 is a fourth rotary driving device, and 19 is a second rotary driving device. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0023] Embodiment 1: A double-purpose grain surface film laying device for a flat granary, as shown in Figure 1 and Figure 2 The flat granary comprises two first wall bodies 1 arranged left and right and two second wall bodies 2 arranged front and back, the first wall body 1 and the second wall body 2 are connected at the head and tail, the top of the left and right two first wall bodies 1 is fixedly provided with a plurality of crossbeams 3 arranged front and back, and the top of the crossbeam 3 is fixedly provided with an eave.
[0024] The grain surface film laying device comprises first and second electric winding devices, which are arranged on the cross beams 3 at intervals.
[0025] As shown in Figure 2 , the first electric winding device comprises a first winding roller 4 extending in the front-rear direction, the ends of the first winding roller 4 are rotatably arranged through the two second walls 2, one of the second walls 2 is provided with a first rotary drive device 5, the output shaft of the first rotary drive device 5 is in transmission connection with one end of the first winding roller 4, and the first winding roller 4 is wound with a film 6.
[0026] The second electric winding device comprises a second winding roller 17 extending in the front-rear direction, the ends of the second winding roller 17 are rotatably arranged through the two second walls 2, one of the second walls 2 is provided with a fourth rotary drive device 18, the output shaft of the fourth rotary drive device 18 is in transmission connection with one end of the second winding roller 17, and the second winding roller 17 is wound with a plurality of first ropes 10 arranged at intervals in the front-rear direction.
[0027] In order to facilitate the pressing of the left and right ends of the film 6 on the grain surface to fix the position of the film 6, as shown in Figure 1 and Figure 2 , the device further comprises first and second lifting drive devices, the first lifting drive device is arranged at one end of the cross beam 3, and the second lifting drive device is arranged at the other end of the cross beam 3. The first lifting drive device is provided with a first pressing roller 7 extending in the front-rear direction, and the ends of the first pressing roller 7 are rotatably connected with the first lifting drive device. The second lifting drive device is provided with a second pressing roller 11 extending in the front-rear direction, and the ends of the second pressing roller 11 are rotatably connected with the second lifting drive device. The first and second pressing rollers 7 and 11 are respectively arranged on the opposite sides of the two first walls 1.
[0028] Specifically, the first lifting drive device comprises two second rotary drive devices 19 fixedly arranged on two cross beams 3, the output shafts of the second rotary drive devices 19 are fixedly provided with second winding rollers, the second winding rollers are fixedly wound with first lifting ropes, the free ends of the first lifting ropes are fixedly connected with the top of first hangers, the first hangers are fixedly provided with first bearings, and the front and rear ends of the first pressing roller 7 are respectively fixedly arranged in the first bearings of the two first hangers.
[0029] The second lifting driving device comprises two third rotary driving devices 14 fixedly arranged on the two cross beams 3, a third winding roller 15 is fixedly arranged on the output shaft of the third rotary driving device 14, a second hoisting rope 16 is fixedly wound on the third winding roller 15, the free end of the second hoisting rope 16 is fixedly connected with the top of the second hanger 13, and the second bearing 12 is fixedly arranged on the second hanger 13.
[0030] As shown in Figure 4 the free end of the film 6 is fixedly embedded in the fixed head 8 extending along the front and back directions, the end of the fixed head 8 away from the film 6 is fixedly provided with a plurality of first rope rings 9 arranged at intervals in front and back directions,
[0031] The free end of the film 6 is tied and connected with the first rope ring 9 at the free end of the first rope 10 after winding around the first pressing roller 7, and the free end of the first rope 10 is connected with the free end of the film 6 through the first rope ring 9 after winding around the second pressing roller 11.
[0032] The rotary driving devices in the embodiment all adopt speed reduction motors, the speed reduction motors are all connected with the controller for control, the controller can adopt a PLC controller or a touch screen control panel, and the controller can be installed at the entrance of the granary.
[0033] Working principle: when the film coating operation is performed, the first electric winding device is controlled to release the film 6 wound on the first winding roller 4, and the second electric winding device is controlled to wind the first rope 10 through the second winding roller 17, so as to pull the film 6 to move from the first pressing roller 7 to the second pressing roller 11 until the free end of the film 6 winds around the second pressing roller 11.
[0034] Then, the first lifting driving device and the second lifting driving device are controlled to slowly lower the first pressing roller 7 to the second pressing roller 11, at the same time, the first electric winding device is controlled to continue to slowly release the film 6 wound on the first winding roller 4, until the first pressing roller 7 presses and covers the film 6 on the grain surface to the second pressing roller 11, then the movement of the first lifting driving device, the second lifting driving device and the second electric winding device is stopped. When the film 6 is wound, the above operation steps are operated in reverse.
[0035] This device can automatically cover and roll up grain surfaces, replacing manual labor. It not only operates quickly, but the lifting and lowering of the first and second pressure rollers 7 and 11 ensures the film 6 is firmly fixed to the grain surface, completing the comprehensive covering process. The fourth rotary drive device 18 and the first rotary drive device 5 are located outside the grain silo, with the first and second pressure rollers 7 and 11 respectively positioned against the surfaces of the left and right first walls 1. This maximizes the coverage area of the film 6 on the grain surface. Simultaneously, the rotation of the first and second pressure rollers 7 and 11 reduces friction on the first rope 10 and the film 6, extending their service life.
[0036] Example 2: A dual-purpose grain mulching device for flat-roofed grain warehouses. This example differs from Example 1 in that the first lifting drive device is mounted on one side of the first wall 1, and the second lifting drive device is mounted on the other side of the first wall 1. Other structures are the same as in Example 1.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims and not by the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dual-purpose grain mulching device for flat-roofed grain warehouses, the flat-roofed grain warehouse comprising two first walls (1) spaced apart laterally and two second walls (2) spaced apart front to back, the first walls (1) and the second walls (2) being connected end to end, and a plurality of crossbeams (3) spaced apart front to back being fixedly provided on the top of the two first walls (1), and an eaves being fixedly provided on the top of the crossbeams (3), characterized in that: The first and second motorized winding devices are arranged on the crossbeam (3) in a left-right interval; The first motorized winding device comprises a first winding roller (4) extending in the front-back direction, the ends of the first winding roller (4) are rotatably arranged on the two second walls (2), one of the second walls (2) is provided with a first rotary drive device (5), the output shaft of the first rotary drive device (5) is in transmission connection with one end of the first winding roller (4), and the first winding roller (4) is wound with a film (6); The second motorized winding device comprises a second winding roller (17) extending in the front-back direction, the ends of the second winding roller (17) are rotatably arranged on the two second walls (2), one of the second walls (2) is provided with a fourth rotary drive device (18), the output shaft of the fourth rotary drive device (18) is in transmission connection with one end of the second winding roller (17), and the second winding roller (17) is wound with a plurality of first ropes (10) arranged in a front-back interval, and the free end of the film (6) is detachably connected with the free end of the first rope (10).
2. The dual-purpose grain surface laying and covering device for a flat- roofed grain warehouse according to claim 1, characterized in that: The first and second lifting drive devices are arranged on the first wall (1) at one end or one side of the crossbeam (3); The first lifting drive device is provided with a first compression roller (7) extending in the front-back direction, the second lifting drive device is provided with a second compression roller (11) extending in the front-back direction, and the first compression roller (7) and the second compression roller (11) are respectively attached to the opposite sides of the two first walls (1); The free end of the film (6) is detachably connected with the free end of the first rope (10) after passing through the first compression roller (7), and the free end of the first rope (10) is detachably connected with the free end of the film (6) after passing through the second compression roller (11).
3. The dual-purpose grain surface laying and covering device for a flat- roofed grain warehouse according to claim 2, characterized in that: The ends of the first compression roller (7) are rotatably connected with the first lifting drive device, and the ends of the second compression roller (11) are rotatably connected with the second lifting drive device.
4. The dual-purpose grain surface laying and covering device for a flat- roofed grain warehouse according to claim 3, characterized in that: The first and second lifting drive devices are fixedly arranged on the crossbeam (3); The first lifting drive device comprises two second rotary drive devices (19) fixedly arranged on the two crossbeams (3), a second winding roller is fixedly arranged on the output shaft of the second rotary drive device (19), a first lifting rope is fixedly wound on the second winding roller, the free end of the first lifting rope is fixedly connected with the top of the first lifting frame, and the front and back ends of the first compression roller (7) are rotatably connected with the two first lifting frames; The second lifting drive device comprises two third rotary drive devices (14) fixedly arranged on the two crossbeams (3), a third winding roller (15) is fixedly arranged on the output shaft of the third rotary drive device (14), a second lifting rope (16) is fixedly wound on the third winding roller (15), the free end of the second lifting rope (16) is fixedly connected with the top of the second lifting frame (13), and the front and back ends of the second compression roller (11) are rotatably connected with the two second lifting frames (13).
5. A dual-purpose grain surface laying and covering device for a flat-roofed grain warehouse according to any one of claims 1-4, characterized in that: The free end of the film (6) is fixedly embedded in a fixing head (8) extending in the front-rear direction, and a plurality of first rope loops (9) are fixedly arranged at intervals in the front-rear direction at the end of the fixing head (8) away from the film (6), and the free end of the first rope (10) is tied and connected with the first rope loop (9).