Water treatment precipitator

By introducing a water collection tank, support frame, inclined tube packing, and flushing system into the water treatment sedimentation unit, the problems of scaling and biofilm growth in inclined plate or inclined tube sedimentation devices are solved, achieving efficient and energy-saving water treatment results, and making it suitable for industrial and municipal wastewater treatment.

CN223766113UActive Publication Date: 2026-01-06JIANGSU YICHUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520134005.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-01-06
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing inclined plate or inclined tube sedimentation devices are prone to scaling and biofilm formation, require a large amount of maintenance, and have low sedimentation efficiency.

Method used

A water treatment sedimentation device was designed, which uses a water collection tank, support frame, inclined tube packing, packing backwashing pipe fittings and external flushing pipe fittings. Combined with multiple water inlets and regulating weir plates, it can achieve periodic self-cleaning, ensure uniform flow, and avoid scaling and biofilm formation.

Benefits of technology

It achieves the goal of preventing scaling and promoting the growth of biofilm in inclined tubes, with a simple structure, convenient operation, energy efficiency, suitability for large-scale water treatment, and small footprint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water treatment precipitator which comprises a box body, water collecting tanks are fixedly installed on the inner walls of the two sides of the box body, and the water outlet ends of the water collecting tanks penetrate through the box body; the inner walls of the two sides of the box body are jointly and fixedly connected with supporting frames, inclined pipe packing is placed on the tops of the supporting frames, and the inclined pipe packing is fixed to the inner walls of the box body. According to the utility model, the water collecting tank, the support frame, the inclined tube filler, the filler backwashing pipe fitting, the external washing pipe fitting, the water inlet and the adjusting weir plate are arranged, so that regular self-cleaning can be realized, the inclined tube is not easy to scale, a biological membrane is not easy to grow and scum is not easy to generate on the whole, the whole structure is simple, the operation is convenient, and the maintenance is facilitated; eight channels on two sides are uniquely designed to uniformly distribute water, so that the flow flowing through each part is equal, and the water pressure is uniform. And the first adjusting weir plate is matched with the second adjusting weir plate of the water collecting tank to control the flow speed of the water inlet, so that dynamic balance is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of water treatment technology, and in particular to a water treatment sedimentation device. Background Technology

[0002] Sedimentation units are commonly used water treatment equipment, widely applied in industrial production and wastewater treatment. They are characterized by their simplicity, high efficiency, and energy saving, effectively removing suspended solids and particles from water and improving water quality.

[0003] Currently, inclined plate or inclined tube sedimentation devices on the market mainly involve adding inclined plates or tubes to the device, which can greatly improve sedimentation efficiency, shorten sedimentation time, and reduce sedimentation tank volume. However, existing sedimentation devices have disadvantages such as easy scaling, biofilm growth, scum production, and high maintenance workload. Therefore, a water treatment sedimentation device is proposed. Utility Model Content

[0004] This utility model is a water treatment sedimentation device proposed to overcome the shortcomings of the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a water treatment sedimentation device, including a tank, wherein water collection tanks are fixedly installed on the inner walls of both sides of the tank, and the outlet end of the water collection tanks is provided through the tank.

[0006] The inner walls on both sides of the box are fixedly connected to a support frame, and the top of the support frame is filled with inclined tube packing, which is fixed to the inner wall of the box.

[0007] The interior of the housing is equipped with a packing backwash pipe and an external flush pipe.

[0008] The outer walls on both sides of the box are provided with four water inlets that extend into the interior, and the inlet ends of the eight water inlets are all fixedly installed with a first regulating weir plate.

[0009] Furthermore, the water collection tank includes a tank body, and the tank body is fixedly connected to the box body. A second adjusting weir plate is fixedly connected to both sides of the tank body. A water outlet pipe is fixedly passed through one side of the bottom of the tank body, and the water outlet pipe passes through the box body and is fixedly connected to it.

[0010] Furthermore, the packing backflushing fitting includes a first main pipe and two horizontal pipes, and the first main pipe is fixedly connected to the box body and the first main pipe is fixedly connected to the adjacent horizontal pipe. Four first perforated pipes are fixedly connected between the two horizontal pipes, and the first perforated pipes are fixedly connected to the box body and are arranged below the inclined tube packing.

[0011] Furthermore, the external flushing fitting includes a second main pipe and two U-shaped pipes, with the second main pipe fixedly connected to the housing and the second main pipe fixedly connected to the adjacent U-shaped pipe, and a second perforated pipe fixedly connected between the two U-shaped pipes.

[0012] Furthermore, the bottom of the box is symmetrically fixed with two mud discharge hoppers, and the second perforated pipe is located inside the mud discharge hopper.

[0013] Furthermore, the top of the enclosure is equipped with a fiberglass movable cover.

[0014] The beneficial effects of this utility model are:

[0015] When in use, this utility model of a water treatment sedimentation device, through the setting of a water collection tank, support frame, inclined tube packing, packing backwash pipe fittings, external flushing pipe fittings, water inlet and regulating weir plate, can periodically self-clean, making the inclined tube less prone to scaling, the whole body less prone to biofilm growth and scum generation, and the overall structure is simple, easy to operate and easy to maintain.

[0016] In use, this water treatment sedimentation device features a unique design with eight channels on both sides for even water distribution, ensuring equal flow rate and uniform water pressure at every point. Water enters from both sides and is equipped with a first regulating weir plate to control the inlet flow rate, which works in conjunction with a second regulating weir plate in the collection tank to achieve dynamic balance.

[0017] When in use, this water treatment sedimentation device, which adopts the principle of gravity sedimentation, does not require an additional energy supply and has a high energy-saving effect.

[0018] When in use, this utility model is a water treatment sedimentation device. The sedimentation device adopts a multi-pipe parallel design, which can process a large amount of water flow at the same time and improve the treatment efficiency.

[0019] When in use, this utility model is a water treatment sedimentation device that is suitable for treating various types of water, such as industrial wastewater and municipal sewage.

[0020] When in use, this water treatment sedimentation device has a small overall size and a small footprint, making it suitable for installation in places with limited space. Attached Figure Description

[0021] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1: Front sectional view of this utility model;

[0023] Figure 2 Side sectional view of this utility model;

[0024] Figure 3 : A top view of a partial structure of this utility model;

[0025] Figure 4 : Schematic diagram of the water collection tank structure of this utility model.

[0026] The attached figures are labeled as follows:

[0027] 1. Box body; 2. Fiberglass movable cover plate; 3. Inclined tube packing; 4. Support frame; 5. First perforated pipe; 6. Second perforated pipe; 7. First regulating weir plate; 8. Horizontal pipe; 9. U-shaped pipe; 10. Sludge discharge hopper; 11. First main pipe; 12. Water tank body; 13. Second main pipe; 14. Inlet; 15. Outlet pipe; 16. Second regulating weir plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figures 1 to 4 As shown, a water treatment sedimentation device is disclosed, including a tank 1, with a fiberglass movable cover 2 on the top of the tank 1 to prevent direct sunlight from causing algae growth.

[0030] The tank 1 includes a water collection tank, an inclined pipe area, a flushing area, a sludge return area, a return area, and a water inlet area.

[0031] Water collection tank: Water collection tanks are fixedly installed on the inner walls of both sides of the tank body 1, and the water outlet of the water collection tank is set through the tank body 1. The water collection tank includes a water tank body 12, and the water tank body 12 is fixedly connected to the tank body 1. A second regulating weir plate 16 is fixedly connected to both sides of the water tank body 12. A water outlet pipe 15 is fixedly passed through one side of the bottom of the water tank body 12, and the water outlet pipe 15 is set through the tank body 1 and fixedly connected to it.

[0032] The water collection tank is used to collect sedimented water. The second regulating weir plate 16 on both sides is a sawtooth-shaped outlet weir plate, which facilitates the adjustment of the outlet water level. The weir plate is 3mm thick and made of stainless steel SUS304. The weir plate is vertically adjustable with an adjustment range of not less than 30mm.

[0033] Inclined tube area: Support frame 4 is fixedly connected to both inner walls of the box 1. Inclined tube packing 3 is placed on the top of each support frame 4 and the inclined tube packing 3 is fixed to the inner wall of the box 1.

[0034] The inclined tube section uses inclined tube packing 3 for sludge-water separation. The inclined tube material is ethylene-propylene copolymer, using hexagonal honeycomb inclined tubes with an inscribed circle diameter of 80mm and a plate thickness of 0.8mm. The inclined tube is 1m long and installed at a 60° angle. The support frame 4, located below the inclined tube, is a rigid support welded from SUS304 stainless steel. The support frame 4 maintains a certain rigidity even under the most unfavorable load conditions, i.e., the weight of the inclined tube itself and the weight of the accumulated sludge, with a deflection control value of 1 / 500 of the beam span. After the inclined tube is assembled in place, it is secured at the top with nylon ropes to prevent the packing from floating.

[0035] The water outlet trough is designed as a detachable structure, which facilitates the installation and maintenance of the inclined tube packing 3.

[0036] Flushing area: The inside of the box 1 is equipped with a packing backwash pipe fitting, which includes a first main pipe 11 and two horizontal pipes 8. The first main pipe 11 is fixedly connected to the box 1 and the first main pipe 11 is fixedly connected to the adjacent horizontal pipe 8. Four first perforated pipes 5 are fixedly connected between the two horizontal pipes 8 and are fixedly connected to the box 1 and set below the inclined tube packing 3.

[0037] During the operation of the settler, a small amount of sludge will remain in the inclined tube area. In order to maintain the functional effect of the inclined tubes during long-term operation, it is necessary to backwash the inclined tube packing 3 regularly. Therefore, an inclined plate flushing system is set up. This system can backwash the inclined tube packing 3 regularly during the normal operation of the settler system without stopping the tank. This reduces the manpower consumption caused by flushing the inclined tubes and the reduction in treatment capacity caused by stopping the tank for flushing.

[0038] The flushing system consists of a first main pipe 11, two horizontal pipes 8, a first perforated pipe 5, and a control valve installed on the first main pipe 11. The pipe material is grade UPVC, the pipe diameter is DN25, the perforation is not less than 4mm, and the water enters from the sedimentation end and is arranged in a ring to ensure uniform flushing.

[0039] Sludge return zone and return area: The interior of the box 1 is equipped with an external flushing pipe fitting, which includes a second main pipe 13 and two U-shaped pipes 9. The second main pipe 13 is fixedly connected to the box 1, and the second main pipe 13 is fixedly connected to the adjacent U-shaped pipe 9. A second perforated pipe 6 is fixedly connected between the two U-shaped pipes 9. Two sludge discharge hoppers 10 are symmetrically fixedly connected to the bottom of the box 1, and the second perforated pipe 6 is located inside the sludge discharge hopper 10.

[0040] The settler has a reflux zone that meets the solids throughput requirements and is equipped with an auxiliary reflux device. The flushing system consists of a second main pipe 13, a U-shaped pipe 9, a second perforated pipe 6, and a control valve installed on the second main pipe 13. The piping material is I-grade UPVC, the pipe diameter is DN25, the perforation is not less than 4mm, and the pipes enter from the end of the settler and are arranged in a ring vertically to the inlet channel for uniform flushing.

[0041] Water inlet area: Four water inlets 14 extending into the interior are provided on both sides of the outer wall of the tank 1, and the water inlet ends of the eight water inlets 14 are fixedly installed with the first regulating weir plate 7.

[0042] The sedimentation tank uses a uniquely designed double-sided, eight-channel system to evenly distribute water, ensuring equal flow rate and uniform water pressure at every point. Both sides of the inlet are equipped with a first regulating weir plate 7 to control the flow velocity at the inlet 14, working in conjunction with the second regulating weir plate 16 on the collection tank to achieve dynamic balance.

[0043] The water distribution system achieves uniform water distribution with minimal head loss, and there are no dead zones, drops, or gas introduction in the distribution channels.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A water treatment settler comprising a tank (1), characterized in that: The water collecting tank is fixedly installed on the two side inner walls of the box body (1), and the water outlet end of the water collecting tank penetrates the box body (1); The support frame (4) is fixedly connected to the two side inner walls of the box body (1), and the inclined pipe filler (3) is placed on the top of the support frame (4) and fixed to the inner wall of the box body (1); The box body (1) is internally provided with a filler backwashing pipe and an external washing pipe; Four water inlets (14) penetrating to the interior are formed in the two side outer walls of the box body (1), and the water inlet end of each of the eight water inlets (14) is fixedly provided with a first adjusting weir plate (7).

2. A water treatment settler according to claim 1, characterized in that The water collecting tank comprises a water tank body (12) fixedly connected between the water tank body (12) and the box body (1), the two side walls of the water tank body (12) are fixedly connected with a second adjusting weir plate (16), and a water outlet pipe (15) is fixedly and penetratingly arranged on one side of the bottom of the water tank body (12) and fixedly connected with the box body (1).

3. A water treatment settler according to claim 1, characterized in that: The filler backwashing pipe comprises a first main pipe (11) and two cross pipes (8), the first main pipe (11) is fixedly connected between the first main pipe (11) and the box body (1), the first main pipe (11) is fixedly and penetratingly connected with the adjacent cross pipe (8), four first perforated pipes (5) are fixedly and penetratingly arranged between the two cross pipes (8), the first perforated pipes (5) are fixedly connected between the first perforated pipes (5) and the box body (1) and arranged below the inclined pipe filler (3).

4. A water treatment settler according to claim 1, characterized in that: The external washing pipe comprises a second main pipe (13) and two U-shaped pipes (9), the second main pipe (13) is fixedly connected between the second main pipe (13) and the box body (1), the second main pipe (13) is fixedly and penetratingly connected between the adjacent U-shaped pipes (9), and a second perforated pipe (6) is fixedly and penetratingly arranged between the two U-shaped pipes (9).

5. A water treatment settler according to claim 4, characterised in that: Two sludge hoppers (10) are fixedly and penetratingly arranged on the bottom of the box body (1) in a symmetrical manner, and the second perforated pipe (6) is arranged on the inner side of the sludge hopper (10).

6. A water treatment settler according to claim 1, characterized in that: A glass steel movable cover plate (2) is arranged on the top of the box body (1).