Horizontal silencer

By designing a collection cylinder and a silencing mechanism in the horizontal silencer, the problem of liquid discharge pollution from the sewage pipe was solved, and noise was reduced by using porous materials, achieving effective noise reduction and environmental protection.

CN223767669UActive Publication Date: 2026-01-06LIANYUNGANG GUANGHE ELECTRIC POWER EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520575025.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-06
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing horizontal buffer silencers cannot effectively collect the mixed liquid discharged from the sewage pipe, resulting in environmental pollution, while the noise problem remains unresolved.

Method used

A horizontal silencer was designed, comprising a silencer cylinder, an air inlet pipe, an air outlet pipe, a sewage discharge pipe, and a collection cylinder. The collection cylinder is fixed by a threaded seat and cable ties. The silencer mechanism is equipped with a perforated steel plate and steel wool, which uses friction and viscous resistance to silence the sound.

Benefits of technology

It achieves effective collection of mixed liquids and effective reduction of noise, avoiding environmental pollution and improving the sound absorption effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223767669U_ABST
    Figure CN223767669U_ABST
Patent Text Reader

Abstract

The utility model discloses a horizontal muffler, which relates to the technical field of horizontal mufflers, and comprises a muffling cylinder, an air inlet pipe, an air outlet pipe and a blow-off pipe are arranged on the muffling cylinder, the bottom of the blow-off pipe is inserted and connected with a collecting cylinder, an installation mechanism is arranged on the collecting cylinder, and the installation mechanism is used for fixing the collecting cylinder at the bottom of the muffling cylinder. The mounting mechanism comprises a threaded seat for fixing the bottom of the silencing cylinder, the threaded seat is in threaded connection with threads on the outer wall of the collecting cylinder and used for sleeving the collecting cylinder at the bottom of the blow-off pipe, a first ring body is arranged at the bottom of the threaded seat, and a second ring body is arranged on the outer wall of the collecting cylinder. By means of the arrangement, mixed liquid discharged by the blow-off pipe can be collected, the collecting barrel is prevented from falling off due to vibration, the sound absorption material is fixed to the inner wall of the airflow channel by means of the noise reduction performance of the porous material, after sound waves enter the silencer, part of sound energy is converted into energy of other forms under the action of friction force and viscous resistance, and the silencing effect is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of horizontal silencer technology, specifically a horizontal silencer. Background Technology

[0002] The primary and secondary compressors of the air compressor are connected by a buffer. Due to the high pressure and fast flow rate of the compressed air, noise is generated in the buffer. This noise is high in decibels and sharp, exceeding the noise requirements of the workshop and affecting its use.

[0003] In the prior art, utility model patent with announcement number CN206655795U provides a buffer silencer, especially a horizontal buffer silencer, including a primary silencer, a secondary silencer, a wall-mounted silencing device, and a speed-up pipe; the primary silencer has an air inlet hole on its wall, an air inlet flange above the air inlet hole, and the air inlet flange is connected to the air inlet hole through an air inlet pipe; one end of the primary silencer has a closed cover, and the other end is coaxially welded to one end of the secondary silencer; the other end of the secondary silencer has a flat cover, an air outlet hole on the flat cover, and an air outlet flange on one side of the flat cover, which is connected to the air outlet hole through an air outlet pipe; the wall-mounted silencing device is installed on the inner walls of the primary silencer and the secondary silencer respectively.

[0004] The current buffer silencer cannot collect the mixed liquid discharged from the drain pipe. Direct discharge of the mixed liquid from the silencer's drain pipe will cause environmental pollution. Therefore, we propose a horizontal silencer to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a horizontal silencer to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a horizontal silencer, comprising a silencer cylinder, an air inlet pipe, an air outlet pipe, and a sewage discharge pipe, wherein a collection cylinder is inserted into the bottom of the sewage discharge pipe, and an installation mechanism is provided on the collection cylinder for fixing the collection cylinder to the bottom of the silencer cylinder. The installation mechanism includes a threaded seat for fixing the bottom of the silencer cylinder, and the threaded seat is threaded to the outer wall of the collection cylinder for fitting the collection cylinder onto the bottom of the sewage discharge pipe. A first ring is provided at the bottom of the threaded seat, and a second ring is provided on the outer wall of the collection cylinder. A cable tie for connecting the first and second rings passes through the first and second rings, and a silencing mechanism is provided inside the silencer cylinder.

[0007] Preferably, the silencing mechanism includes a steel plate disposed on the inner wall of the silencing cylinder, a metal wire mesh disposed on the inner circular surface of the steel plate, and a steel wire ball disposed on the inner circular surface of the metal wire mesh.

[0008] Preferably, the collecting cylinder is located below the silencer cylinder, and a filter element is provided inside the collecting cylinder. The collecting cylinder has a cylindrical structure.

[0009] Preferably, the top of the threaded seat is fixedly connected to the bottom of the muffler, the threaded seat is a ring structure, and the thread of the threaded seat is provided on the inner circular surface.

[0010] Preferably, both the first ring and the second ring are provided with at least two sets, the cable ties are stainless steel strips, and the length of the cable ties is greater than the circumference of the collecting cylinder.

[0011] Preferably, the steel plate has a hollow cylindrical structure, the steel plate is a porous steel plate, and the difference between the inner and outer diameters of the metal wire mesh is greater than the difference between the inner and outer diameters of the steel plate.

[0012] Preferably, the steel wool is a sound-absorbing steel wool, and one side of the steel wool is filled in the holes of the metal wire mesh.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The collection cylinder collects the mixed liquid discharged from the drain pipe. Remove the cable tie, which separates from ring one and ring two. Then rotate the collection cylinder to separate it from the threaded seat. Remove the collection cylinder and replace the internal filter element. Then reinstall the collection cylinder to collect the mixed liquid discharged from the drain pipe and prevent the collection cylinder from falling off due to vibration.

[0015] 2. In use, compressed air enters the silencer cylinder of the horizontal buffer silencer through the air inlet pipe. Utilizing the noise reduction properties of porous materials, the sound-absorbing material is fixed on the inner wall of the airflow channel. When sound waves enter the silencer, due to the action of friction and viscous resistance, some of the sound energy is converted into other forms of energy, thus achieving the effect of noise reduction. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the installation mechanism in this utility model;

[0018] Figure 3 This is a schematic diagram of the sound-absorbing mechanism in this utility model.

[0019] In the diagram: 1. Silencer; 2. Air inlet pipe; 3. Air outlet pipe; 4. Sewage pipe; 5. Collection cylinder; 6. Installation mechanism; 61. Threaded seat; 62. Ring body one; 63. Ring body two; 64. Cable tie; 7. Silencer mechanism; 71. Steel plate; 72. Metal wire mesh; 73. Steel wool ball. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 A horizontal silencer includes a silencer cylinder 1, an air inlet pipe 2, an air outlet pipe 3, and a drain pipe 4. The bottom of the drain pipe 4 is inserted into and connected to a collection cylinder 5. The collection cylinder 5 is equipped with an installation mechanism 6 for fixing the collection cylinder 5 to the bottom of the silencer cylinder 1. The installation mechanism 6 includes a threaded seat 61 for fixing the bottom of the silencer cylinder 1. The threaded seat 61 is threaded to the outer wall of the collection cylinder 5 for threading the collection cylinder 5 onto the bottom of the drain pipe 4. The bottom of the threaded seat 61 has a first ring 62, and the outer wall of the collection cylinder 5 has a second ring 63. A cable tie 64 for connecting ring 62 and ring 63 passes through the ring 62 and ring 63 respectively. The collecting cylinder 5 is below the muffler 1. The collecting cylinder 5 is equipped with a removable filter element. The collecting cylinder 5 has a cylindrical structure. The side wall of the collecting cylinder 5 near the top is provided with threads. The top of the threaded seat 61 is fixedly connected to the bottom of the muffler 1. The threaded seat 61 has a ring structure. The threads of the threaded seat 61 are provided on the inner circular surface. Both ring 62 and ring 63 are provided with at least two sets. The cable tie 64 is a stainless steel strip. The length of the cable tie 64 is greater than the circumference of the collecting cylinder 5.

[0022] The collection cylinder 5 collects the mixed liquid discharged from the drain pipe 4. Remove the cable tie 64, which separates from the ring body 62 and the ring body 63. Then rotate the collection cylinder 5, which rotates and separates from the threaded seat 61. Remove the collection cylinder 5 and replace the internal filter element. Then install the collection cylinder 5 (or replace the collection cylinder 5 directly) so that it can collect the mixed liquid discharged from the drain pipe 4 and prevent the collection cylinder 5 from falling off due to vibration.

[0023] The silencer 1 is equipped with a silencer mechanism 7, which includes a steel plate 71 on the inner wall of the silencer 1. A metal wire mesh 72 is fixed on the inner circular surface of the steel plate 71, and a steel wire ball 73 is provided on the inner circular surface of the metal wire mesh 72. The steel plate 71 is a hollow cylindrical structure and is a perforated steel plate. The difference between the inner and outer diameters of the metal wire mesh 72 is greater than the difference between the inner and outer diameters of the steel plate 71. The steel wire ball 73 is a sound-absorbing steel wire ball, which can also fill the holes in the steel plate 71. The steel wire ball 73 is partially filled in the holes in the metal wire mesh 72. A metal protective net is provided on the side of the steel wire ball 73 away from the metal wire mesh 72. The metal protective net is connected to the metal wire mesh 72 through a bracket.

[0024] In use, compressed air enters the silencer cylinder 1 of the horizontal buffer silencer through the air inlet pipe 2. Utilizing the noise reduction properties of porous materials, the sound-absorbing material is fixed on the inner wall of the airflow channel. When sound waves enter the silencer, due to the action of friction and viscous resistance, some of the sound energy is converted into other forms of energy, thus achieving the effect of noise reduction.

[0025] Working principle: The collection cylinder 5 of this utility model collects the mixed liquid discharged from the sewage pipe 4. The cable tie 64 is removed and separated from the ring body 62 and the ring body 63. Then, the collection cylinder 5 is rotated and the collection cylinder 5 is separated from the threaded seat 61. The collection cylinder 5 is removed and the internal filter element is replaced. Then the collection cylinder 5 is installed to collect the mixed liquid discharged from the sewage pipe 4 and to prevent the collection cylinder 5 from falling off due to vibration. When in use, compressed air enters the silencer cylinder 1 of the horizontal buffer silencer through the air inlet pipe 2. The sound-absorbing material is fixed on the inner wall of the airflow channel by the performance of the porous material in reducing noise. When the sound wave enters the silencer, due to the action of friction and viscous resistance, part of the sound energy is converted into other forms of energy, which plays a role in noise reduction.

[0026] The porous steel plate 71 is existing technology and will not be described in detail here.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A horizontal silencer comprising a silencer cylinder (1) provided with an air inlet pipe (2), an air outlet pipe (3) and a blowdown pipe (4), characterized in that: The drain pipe (4) bottom inserts connection collecting cylinder (5), the collecting cylinder (5) is equipped with mounting mechanism (6), the mounting mechanism (6) is used for fixing collecting cylinder (5) in the muffler cylinder (1) bottom, the mounting mechanism (6) includes the threaded seat (61) of fixed muffler cylinder (1) bottom, the threaded seat (61) threaded connection collecting cylinder (5) outer wall thread is used for collecting cylinder (5) is set in drain pipe (4) bottom, the threaded seat (61) bottom is equipped with ring body one (62), the collecting cylinder (5) outer wall is equipped with ring body two (63), the ring body one (62) and ring body two (63) inside pass through the ribbon (64) for connecting ring body one (62) and ring body two (63), the muffler cylinder (1) is equipped with silencing mechanism (7).

2. The horizontal silencer according to claim 1, characterized in that: The silencing mechanism (7) includes the steel sheet (71) on the inner wall of muffler cylinder (1), the steel sheet (71) is equipped with wire mesh (72) on the inner surface, the wire mesh (72) is equipped with steel wire ball (73) on the inner surface.

3. The horizontal silencer according to claim 1, characterized in that: The collecting cylinder (5) is below the muffler cylinder (1), the collecting cylinder (5) is equipped with filter core, the collecting cylinder (5) is the cylinder structure.

4. The horizontal muffler of claim 1, wherein: The threaded seat (61) top fixed connection is in the muffler cylinder (1) bottom, the threaded seat (61) is annular structure, the threaded seat (61) is equipped with on the inner surface.

5. The horizontal silencer of claim 1, wherein: The ring body one (62) and ring body two (63) are equipped with at least two groups, the ribbon (64) is stainless steel rolling belt, the ribbon (64) length is greater than the perimeter of collecting cylinder (5).

6. The horizontal silencer according to claim 2, characterized in that: The steel sheet (71) is hollow cylindrical structure, the steel sheet (71) is porous steel sheet, the wire mesh (72) inside and outside diameter difference is greater than the steel sheet (71) inside and outside diameter difference.

7. The horizontal silencer according to claim 2, characterized in that: The steel wire ball (73) is sound-absorbing steel wire ball, one side of the steel wire ball (73) is filled in the hole of wire mesh (72).

Citation Information

Patent Citations

  • Horizontal buffering silencer

    CN206655795U