Detachable gear ring

The trapezoidal slots and inserts in the hub and spoke structure solve the problem that traditional gear rings cannot be replaced individually, enabling quick disassembly and high-precision installation, reducing maintenance costs and material waste, and enhancing structural strength.

CN223768059UActive Publication Date: 2026-01-06HENAN JIANHU MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202520140419.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-06
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Traditional gear ring designs cannot be replaced individually, resulting in material waste and high maintenance costs. Furthermore, the disassembly and assembly process is cumbersome, and the overall strength is insufficient, posing safety hazards.

Method used

The design employs a hub and spoke structure, utilizing trapezoidal slots and inserts, combined with bolt fixing, to achieve rapid assembly and disassembly of the gear ring unit. Furthermore, the structural strength and precision are improved by reinforcing the main bar and positioning groove.

Benefits of technology

It enables the individual replacement of worn gear ring units, reducing maintenance difficulty and cost, improving installation accuracy and overall strength, and ensuring the smoothness and safety of gear transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear rings, in particular to a detachable gear ring which comprises a hub, a radial plate is arranged on the outer wall of the hub, annular grooves are formed in the top and the bottom of the radial plate, a plurality of trapezoidal inserting grooves distributed in an annular array are formed in the outer wall of the radial plate, and the gear ring is arranged on the outer wall of the radial plate. The gear ring is composed of a plurality of gear ring units which are sequentially connected end to end, a trapezoid inserting block is arranged in the middle of the concave face of each gear ring unit, and the trapezoid inserting blocks are detachably connected into the trapezoid inserting grooves through bolts. According to the detachable gear ring, worn or damaged gear ring units are allowed to be independently replaced, a user can rapidly disassemble and assemble the single gear ring unit through cooperation of the trapezoidal insertion blocks and the trapezoidal insertion grooves and bolt fixation, the workload and time in the maintenance process are remarkably reduced through the design, and the operation efficiency of equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of gear ring, concretely is a detachable gear ring. BACKGROUND

[0002] In modern industry and mechanical equipment, gear transmission system is an important part of realizing mechanical power transmission, and is widely used in automobiles, aviation, heavy machinery and various power transmission equipment. The traditional gear ring is generally integrally machined and fixed with the base as a whole. Although this design ensures the stability of the gear ring, it has many shortcomings in practical application. When the gear ring needs to be replaced due to wear or damage, the gear ring often cannot be replaced alone, and the entire assembly must be replaced. This not only leads to waste of materials, but also significantly increases the use and maintenance cost.

[0003] The patent with publication number CN220337418U discloses a detachable gear ring for automobile, which comprises a plurality of half gear rings arranged in a ring shape at equal intervals, a mounting ring fixed at the middle of the inner side of the plurality of half gear rings, and a fixing assembly provided on the front surface of the inner side of the plurality of half gear rings for fixing two half gear rings. The fixing assembly comprises a fixing seat fixedly connected to the front surface of the inner side of the half gear ring, a fixing block movably connected to one end of the fixing seat, and a fixing groove formed at the other end of the fixing seat. By inserting the fixing block of one half gear ring into the fixing groove of another half gear ring, the plurality of half gear rings can be connected end to end. By inserting a bolt into the second and third bolt grooves, the two half gear rings can be fixed, and the plurality of half gear rings can be connected and fixed into a complete gear ring. When a part of the gear ring is worn, the corresponding half gear ring can be disassembled and replaced, thereby completing the maintenance work of the gear ring, reducing the maintenance cost, and saving materials.

[0004] The above-mentioned prior art realizes the detachable replacement of the gear ring by combining a plurality of half gear rings. Specifically, the plurality of half gear rings are arranged in a ring shape at equal intervals, the inner side is fixed by the mounting ring, and the adjacent half gear rings are fixed by the fixing assembly. However, this design still has some shortcomings in actual operation. First, when the two adjacent fixing assemblies are connected, the fixing block on one fixing seat needs to be inserted into the fixing groove on the other fixing seat, and the fixing block is fixed in the fixing groove by a bolt. This means that when one fixing assembly needs to be disassembled, the bolts of the fixing assembly and the adjacent fixing assembly must be disassembled, resulting in a complicated disassembly process and failing to realize the convenient replacement of a single half gear ring. In addition, the fixing seat of the fixing assembly forms a large hollow structure after connection, which reduces the overall strength and poses a safety hazard. Therefore, we propose a detachable gear ring. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a detachable gear ring to solve the problems raised in the background.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A detachable gear ring, comprising a hub, the outer wall of the hub is provided with a spoke, the spoke is used for connecting and supporting a gear ring structure, maintaining overall stability, the top and bottom of the spoke are both provided with an annular groove, the outer wall of the spoke is provided with a plurality of trapezoidal insertion slots arranged in an annular array, the trapezoidal insertion slots are used for accommodating trapezoidal insertion blocks, thereby realizing positioning and fixing of the gear ring unit;

[0008] The outer wall of the spoke is provided with a gear ring, the gear ring is composed of a plurality of gear ring units connected in sequence, ensuring the continuity and stability of gear transmission, the middle part of the concave surface of the gear ring unit is provided with a trapezoidal insertion block, the trapezoidal insertion block is detachably connected in the trapezoidal insertion slot through a bolt, so that the whole structure can be quickly disassembled and assembled, facilitating maintenance and replacement.

[0009] Preferably, the hub is provided with an axle hole for installing a transmission shaft, realizing power transmission, the inner wall of the axle hole is provided with a key groove, the connection strength of the hub and the axle is enhanced through key cooperation, and sliding is prevented.

[0010] Preferably, the bottom of the inner wall of the annular groove is provided with a mounting hole for the bolt to pass through, and the top of the trapezoidal insertion block is provided with a threaded groove for the bolt to be threadedly connected, so that the trapezoidal insertion block and the trapezoidal insertion slot are tightly combined, and the gear ring unit is conveniently disassembled and assembled.

[0011] Preferably, the outer wall of the spoke and the positions close to the two sides of the trapezoidal insertion slot are both provided with a circular positioning groove, the concave surface of the gear ring unit and the positions close to the two ends are both provided with a circular positioning block, the circular positioning block is inserted into the circular positioning groove, the installation precision is improved, and the gear ring is prevented from deviating.

[0012] Preferably, the annular groove is provided with a plurality of reinforcing main strips arranged in an annular array, the plurality of reinforcing main strips and the plurality of mounting holes are arranged in a staggered manner, and the reinforcing main strips are used for improving the overall strength of the spoke and increasing the anti-deformation capacity of the structure.

[0013] Preferably, the two sides of the reinforcing main strip are both provided with a reinforcing inclined strip, one end of the reinforcing inclined strip away from the reinforcing main strip is welded to the inner wall of the annular groove, and the structure strength is further enhanced through the increase of the lateral support.

[0014] Preferably, the depth of the annular groove is greater than the thickness of the screw head of the bolt, so that the screw head of the bolt can be hidden in the annular groove, and the installation and use of the gear are facilitated.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1、The detachable gear ring allows individual replacement of worn or damaged gear ring units, and users can quickly disassemble and install individual gear ring units through the use of trapezoidal insert blocks and trapezoidal insert slots, and bolt fixation, which significantly reduces the workload and time during maintenance, and improves the operating efficiency of the equipment.

[0017] 2、Compared with the traditional whole replacement gear ring method, the detachable structure avoids the waste of the whole gear ring when only partial damaged parts need to be replaced, reduces material consumption and replacement cost, thereby improving economic benefits.

[0018] 3、The detachable gear ring uses circular positioning blocks and circular positioning slots in combination to improve the positioning accuracy of the gear ring unit during installation, preventing deviation during use, and this high-precision installation helps to maintain the smoothness of gear transmission and reduce wear and vibration.

[0019] 4、The detachable gear ring enhances the strength of the overall structure by arranging reinforcing main strips and reinforcing inclined strips in the annular groove, which provides better deformation resistance. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is the overall first perspective structure schematic diagram of the utility model;

[0021] Figure 2 is the overall second perspective structure schematic diagram of the utility model;

[0022] Figure 3 is the overall exploded structure schematic diagram of the utility model;

[0023] Figure 4 is the assembly structure schematic diagram of the spoke and reinforcing main strip in the utility model;

[0024] Figure 5 is the cross-sectional structure schematic diagram of the spoke in the utility model;

[0025] In the figure: 1, hub; 10, shaft hole; 11, keyway; 2, spoke; 20, annular groove; 21, trapezoidal insert slot; 22, circular positioning slot; 23, mounting hole; 3, gear ring unit; 30, trapezoidal insert block; 300, threaded groove; 31, circular positioning block; 4, bolt; 5, reinforcing main strip; 50, reinforcing inclined strip. DETAILED DESCRIPTION

[0026] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0027] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the indicated device or element to have a particular orientation, to be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0028] Please refer to Figures 1-5 The utility model provides a technical scheme:

[0029] A detachable gear ring, comprising a hub 1, the outer wall of the hub 1 is provided with a spoke 2, the spoke 2 is used for connecting and supporting the gear ring structure, maintaining overall stability, the top and bottom of the spoke 2 are both provided with annular grooves 20, the outer wall of the spoke 2 is provided with a plurality of trapezoidal insertion slots 21 arranged in annular array, and the trapezoidal insertion slots 21 are used for accommodating trapezoidal insertion blocks 30, so that the positioning and fixing of the gear ring unit 3 are realized;

[0030] The outer wall of the spoke 2 is provided with a gear ring, the gear ring is composed of a plurality of gear ring units 3 connected in sequence, the continuity and stability of gear transmission are guaranteed, the middle part of the concave surface of the gear ring unit 3 is provided with a trapezoidal insertion block 30, the trapezoidal insertion block 30 is detachably connected in the trapezoidal insertion slot 21 through a bolt 4, so that the whole structure can be quickly disassembled, and maintenance and replacement are facilitated.

[0031] In the embodiment, the hub 1 is provided with an axle hole 10, the axle hole 10 is used for installing a transmission shaft, realizing power transmission, the inner wall of the axle hole 10 is provided with a key groove 11, the connection strength of the hub 1 and the axle is enhanced through key cooperation, and sliding is prevented.

[0032] Specifically, the bottom of the inner wall of the upper annular groove 20 is provided with a mounting hole 23 for the bolt 4 to pass through, and the top of the trapezoidal insertion block 30 is provided with a threaded groove 300 for the threaded connection of the bolt 4, so that the trapezoidal insertion block 30 is combined with the trapezoidal insertion slot 21 tightly, and the gear ring unit 3 is facilitated to be disassembled and assembled.

[0033] Further, the outer wall of the spoke 2 and the position close to both sides of the trapezoidal slot 21 are provided with a circular positioning groove 22, the concave surface of the gear ring unit 3 and the position close to both ends are provided with a circular positioning block 31, the circular positioning block 31 is inserted into the circular positioning groove 22, the installation precision is improved, and the gear ring is prevented from deviating.

[0034] Further, the annular groove 20 is provided with a plurality of reinforcing main strips 5 arranged in an annular array, the plurality of reinforcing main strips 5 and the plurality of mounting holes 23 are arranged in a staggered manner, the reinforcing main strip 5 is used for improving the overall strength of the spoke 2 and increasing the anti-deformation ability of the structure.

[0035] Further, the two sides of the reinforcing main strip 5 are provided with reinforcing inclined strips 50, one end of the reinforcing inclined strip 50 away from the reinforcing main strip 5 is welded with the inner wall of the annular groove 20, and the structure strength is further enhanced by increasing the lateral support.

[0036] Further, the depth of the annular groove 20 is greater than the thickness of the screw rod head of the bolt 4, the screw rod head of the bolt 4 can be hidden in the annular groove 20, and the installation and use of the gear are facilitated.

[0037] In use, the detachable gear ring of the embodiment is first installed on the transmission shaft, fixed through the cooperation of the shaft hole 10 and the shaft, and the combination of the key groove 11 and the key to enhance the connection strength and prevent sliding, the trapezoidal insertion block 30 of the gear ring unit 3 is inserted into the trapezoidal slot 21, at the same time, the circular positioning block 31 on the gear ring unit 3 is inserted into the circular positioning groove 22 of the spoke 2, the installation precision is improved and the deviation is prevented, and the fixing of the gear ring unit 3 is completed through the connection of the bolt 4 passing through the mounting hole 23 and the threaded groove 300, the design allows the gear ring unit 3 to be separately disassembled and replaced, significantly reduces the maintenance difficulty and time, and when maintenance or replacement is required, the corresponding bolt 4 is loosened, the worn gear ring unit 3 can be quickly disassembled, and the entire gear ring does not need to be replaced.

[0038] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, the above examples and descriptions in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A detachable gear ring comprising a hub (1), characterized in that: The outer wall of the hub (1) is provided with a spoke (2), the top and bottom of the spoke (2) are provided with an annular groove (20), the outer wall of the spoke (2) is provided with a plurality of trapezoidal insertion slots (21) arranged in an annular array, the outer wall of the spoke (2) is provided with a gear ring, the gear ring is composed of a plurality of gear ring units (3) connected in sequence, the concave middle part of the gear ring unit (3) is provided with a trapezoidal insertion block (30), the trapezoidal insertion block (30) is detachably connected in the trapezoidal insertion slot (21) through a bolt (4); The outer wall of the spoke (2) and the position close to both sides of the trapezoidal insertion slot (21) are provided with a circular positioning groove (22), the concave surface of the gear ring unit (3) and the position close to both ends are provided with a circular positioning block (31), the circular positioning block (31) is inserted into the circular positioning groove (22); A plurality of reinforcing main strips (5) arranged in an annular array are arranged in the annular groove (20), and the reinforcing main strips (5) and the mounting holes (23) are arranged in an interlaced manner.

2. The demountable gear ring of claim 1, wherein: The hub (1) is provided with a shaft hole (10), and the inner wall of the shaft hole (10) is provided with a key groove (11).

3. The demountable gear ring of claim 1, wherein: The bottom of the inner wall of the upper annular groove (20) is provided with a mounting hole (23) for the bolt (4) to pass through, and the top of the trapezoidal insertion block (30) is provided with a threaded groove (300) for the bolt (4) to threadedly connect.

4. The demountable gear ring of claim 1, wherein: Both sides of the reinforcing main strip (5) are provided with a reinforcing inclined strip (50), and the end of the reinforcing inclined strip (50) away from the reinforcing main strip (5) is welded to the inner wall of the annular groove (20).

5. The demountable gear ring of claim 1, wherein: The depth of the annular groove (20) is greater than the thickness of the screw head of the bolt (4).

Citation Information

Patent Citations

  • Detachable gear ring of automobile

    CN220337418U