Microwave mold drying and setting machine

By employing an adjustable heating cavity and rotary heating design in the microwave mold drying and shaping machine, the problems of mold adaptability and uneven heating are solved, achieving efficient and stable mold shaping effect.

CN223769190UActive Publication Date: 2026-01-06NANJING YANZHENG DRYING EQUIP CO LTD
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Patent Information

Application Number
CN202520191583.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-06
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Existing microwave mold drying and shaping machines use heating chambers of fixed size, which are difficult to adapt to molds of different sizes and shapes. Furthermore, traditional static heating methods can easily lead to overheating or underheating in certain areas.

Method used

By employing a combination design of telescopic rods, clamping rods, clamping rods, clamping rods, clamping rods, clamping rods, and clamping blocks, the heating cavity is adjustable. Combined with a drive motor to rotate the telescopic rods, this ensures uniform distribution of microwave energy. Equipped with temperature and humidity sensors and an intelligent control system, dynamic heating and shaping are achieved.

Benefits of technology

It achieves stable clamping and uniform heating of molds of different specifications, improves shaping accuracy and equipment reliability, avoids overheating and heating dead zones, and enhances heating efficiency and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a microwave mould drying setting machine, which relates to the technical field of mould setting and comprises a microwave setting machine main body, telescopic rods are symmetrically arranged on two sides of the inner wall of the microwave setting machine main body, and driving motors are symmetrically mounted on two sides of the outer wall of the microwave setting machine main body. The output end of the driving motor extends towards the interior of the microwave setting machine body and is connected with one end of a telescopic rod, a clamping plate is arranged at the other end of the telescopic rod, grooves are formed in the two ends of the clamping plate, springs are installed in the grooves, and clamping blocks are installed at the other ends of the springs. A temperature and humidity sensor is mounted in the microwave setting machine main body; the design of the telescopic rod and the clamping plate is adopted, so that the size of the heating cavity can be adjusted according to the size and the shape of the mold, the problem that a fixed-size cavity of a traditional microwave mold drying and setting machine cannot adapt to different molds is solved, meanwhile, accurate and stable clamping can be achieved, and the setting requirements of molds of different specifications can be met.
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Description

Technical Field

[0001] This utility model relates to the field of mold shaping technology, and in particular to a microwave mold drying and shaping machine. Background Technology

[0002] Microwave mold drying and shaping machines are mainly used in the drying and shaping processes of molds for materials such as plastics and rubber. Microwave heating has the advantage of directly acting on material molecules, improving heating efficiency and shaping effect, and therefore it has been gradually applied in the field of mold drying and shaping.

[0003] Existing microwave mold drying and shaping machines typically use heating chambers of fixed dimensions, making it difficult to flexibly adapt to molds of different sizes and shapes. On the other hand, traditional microwave heating systems usually use static heating methods, where the mold does not rotate or move during the heating process, which can easily lead to overheating or underheating in certain areas. Therefore, we propose a microwave mold drying and shaping machine. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Existing microwave mold drying and shaping machines typically use heating chambers of fixed sizes, which are difficult to adapt flexibly to molds of different sizes and shapes. On the other hand, traditional microwave heating systems usually use static heating, where the mold does not rotate or move during the heating process, which can easily lead to overheating or underheating in certain areas.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A microwave mold drying and setting machine includes a microwave setting machine body. Telescopic rods are symmetrically arranged on both sides of the inner wall of the microwave setting machine body. Drive motors are symmetrically installed on both sides of the outer wall of the microwave setting machine body. The output end of each drive motor extends into the microwave setting machine body and connects to one end of a telescopic rod. A clamping plate is provided at the other end of each telescopic rod. Grooves are formed at both ends of the clamping plate, and springs are installed within the grooves. A clamping block is installed at the other end of each spring. A temperature and humidity sensor is installed inside the microwave setting machine body.

[0007] Furthermore, the clamping block is L-shaped and is slidably connected within the groove.

[0008] Furthermore, the drive motor drives the telescopic rod to rotate, and the rotation angle is 1°-360°.

[0009] Furthermore, heat dissipation holes are provided on both sides of the outer wall of the main body of the microwave setting machine.

[0010] Furthermore, the main body of the microwave setting machine is a fully enclosed heating cavity, and a door is provided at the top of the main body of the microwave setting machine, with a handle on the door and a viewing window in the middle of the door.

[0011] Furthermore, a telescopic sleeve is installed inside the spring.

[0012] Furthermore, the maximum sliding distance of the clamping block is equal to the maximum extension length of the spring.

[0013] Furthermore, an intelligent control panel is provided on the outer wall of the front of the microwave setting machine body.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The design of the telescopic rod and clamping plate allows the size of the heating cavity to be adjusted according to the size and shape of the mold, solving the problem that the fixed-size cavity of the traditional microwave mold drying and shaping machine cannot adapt to different molds. The clamping plate and clamping block, through the cooperation of spring and telescopic sleeve, can achieve precise and stable clamping, adapting to the shaping requirements of molds of different specifications. At the same time, the cooperation of clamping plate, clamping block and spring can provide stable clamping force, ensuring that the position of the mold is fixed during the heating process, avoiding deformation during the shaping process, and improving the shaping accuracy and mold quality.

[0016] 2. The extension rod is driven by a drive motor to rotate, allowing the mold to rotate during the heating process. This ensures that microwave energy is evenly distributed to all areas of the mold. This design effectively avoids the problems of overheating or underheating in certain areas that may occur with traditional static heating methods, thereby improving heating efficiency and shaping effect. In addition, heat dissipation holes are provided on the outer wall of the microwave shaping machine to ensure that the equipment can effectively dissipate heat during operation, preventing overheating from affecting the normal operation of the equipment and improving the reliability and service life of the equipment. Attached Figure Description

[0017] Figure 1 This utility model provides an overall structural schematic diagram of a microwave mold drying and shaping machine.

[0018] Figure 2 This utility model provides an internal structural diagram of a microwave mold drying and shaping machine.

[0019] Figure 3 A schematic diagram of the telescopic rod structure of a microwave mold drying and shaping machine provided by this utility model;

[0020] Figure 4 A schematic diagram of the clamping plate structure of a microwave mold drying and shaping machine provided by this utility model.

[0021] Illustration: 1. Main body of microwave setting machine; 101. Telescopic rod; 102. Drive motor; 103. Clamping plate; 104. Groove; 105. Spring; 106. Clamping block; 107. Temperature and humidity sensor; 108. Heat dissipation hole; 109. Machine door; 110. Handle; 111. Intelligent control panel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items. Example

[0026] like Figure 1-4As shown, this utility model provides a technical solution: a microwave mold drying and shaping machine, including a microwave shaping machine body 1. Telescopic rods 101 are symmetrically arranged on both sides of the inner wall of the microwave shaping machine body 1. Drive motors 102 are symmetrically installed on both sides of the outer wall of the microwave shaping machine body 1. The output end of the drive motor 102 extends into the microwave shaping machine body 1 and connects to one end of the telescopic rod 101. The drive motor 102 controls the rotation of the telescopic rod 101. A clamping plate 103 is provided at the other end of the telescopic rod 101. Grooves 104 are provided at both ends of the clamping plate 103. Springs 105 are installed in the grooves 104. A clamping block 106 is installed at the other end of the springs 105. The clamping block 106 can flexibly adjust the size and shape of the heating cavity according to molds of different sizes and shapes. A temperature and humidity sensor 107 is installed inside the microwave shaping machine body 1. The built-in temperature and humidity sensor 107 monitors the temperature and humidity in real time during the heating process and feeds the data back to the intelligent control system, which automatically adjusts the microwave power, temperature, and heating time according to the actual situation. Example

[0027] like Figure 1-4 As shown, the clamping block 106 is L-shaped. The shorter side of the clamping block 106 is used to fix the mold, making the mold stable and not moving. The clamping block 106 is slidably connected in the groove 104. A telescopic sleeve is installed in the spring 105. The telescopic sleeve prevents the spring from deforming or twisting during the stretching and rebounding process. The maximum sliding distance of the clamping block 106 is equal to the maximum stretching length of the spring 105. The drive motor 102 drives the telescopic rod 101 to rotate, and the rotation angle is 1°-360° to ensure that the microwave energy can be evenly applied to the surface and interior of the mold.

[0028] The outer walls of the microwave setting machine body 1 are equipped with heat dissipation holes 108 on both sides. These holes facilitate timely heat dissipation through effective hot airflow channels, preventing malfunctions due to overheating. This heat dissipation design not only ensures stable operation of the equipment in high-temperature environments but also extends its lifespan and reduces component damage caused by excessive temperature. The microwave setting machine body 1 is a fully enclosed heating cavity, constructed from high-temperature resistant and heat-insulating materials. This fully enclosed structure not only improves heating efficiency but also effectively reduces heat leakage, avoiding energy waste. The top of the microwave setting machine body 1 is equipped with… The machine has a door 109 with a handle 110. The handle 110 makes it easy for the operator to open and close the door, avoiding the risk of burns in high-temperature environments and improving operational safety. A viewing window is provided in the middle of the door 109, allowing the operator to directly observe the heating and shaping of the mold, ensuring real-time control of the heating process. An intelligent control panel 111 is provided on the outer wall of the front of the microwave shaping machine body 1. The intelligent control panel 111 is intuitive and easy to operate, allowing the operator to easily adjust heating parameters and monitor the equipment status in real time.

[0029] The working process of this utility model is as follows: When using a microwave mold drying and shaping machine, the operator first places the mold to be dried or shaped on the clamping block 106 in the inner cavity of the main body 1 of the microwave shaping machine. Through the cooperation of the spring 105 and the telescopic sleeve, the clamping block 106 can be flexibly adjusted to ensure that the mold will not move during the heating process, thereby avoiding the problems of uneven heating or inaccurate shaping.

[0030] After the clamping block 106 stabilizes the mold, the machine door 109 is closed. The intelligent control panel 111 is then operated, and the main body 1 of the microwave setting machine starts working. The temperature and humidity sensor 107 inside the main body 1 begins to monitor the temperature and humidity inside the cavity in real time. When the sensor detects that the current environmental conditions are not suitable for heating, the intelligent control system will automatically adjust the microwave power, temperature, and heating time according to the actual situation to achieve the best drying and setting effect. At the same time, the drive motor 102 starts working, driving the telescopic rod 101 to rotate, ensuring that the microwave energy is evenly distributed to all parts of the mold during the heating process. Since the telescopic rod 101 can rotate and the rotation angle range is adjustable, the mold will rotate with the rotation of the telescopic rod 101 during the heating process. At this time, the microwave energy is evenly applied to the surface and interior of the mold, ensuring that the temperature of each part of the mold is consistent and avoiding heating dead zones or local overheating. During the heating process, the temperature and humidity sensor 107 continuously monitors and feeds the data back to the intelligent control system to ensure that the equipment operates in the best working condition.

[0031] During the heating process, the operator can observe the process in real time through the viewing window on the door 109 of the main body 1 of the microwave shaping machine. The operator can check the heating and shaping of the mold at any time through the viewing window to ensure that the execution of each process is within the predetermined standard range. Once the heating and shaping process is completed, the intelligent control system will automatically send an end signal. At this time, the operator can open the door 109 through the handle 110 on the door 109 and take out the mold that has been shaped.

[0032] After each use, the operator can easily clean the inside of the equipment to remove excess moisture and residue, ensuring long-term stable operation of the equipment.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A microwave mould drying setter, comprising a microwave setter body (1), characterized in that: The inner wall of the microwave setting machine body (1) is symmetrically provided with telescopic rods (101), the outer wall of the microwave setting machine body (1) is symmetrically provided with driving motors (102), one end of the telescopic rod (101) connected with the output end of the driving motor (102) extends into the microwave setting machine body (1), the other end of the telescopic rod (101) is provided with a clamping plate (103), the both ends of the clamping plate (103) are provided with grooves (104), the grooves (104) are provided with springs (105), the other end of the spring (105) is provided with a clamping block (106), and the microwave setting machine body (1) is provided with a temperature and humidity sensor (107).

2. A microwave mold drying and setting machine according to claim 1, characterized in that: The clamping block (106) is in the shape of "L", and the clamping block (106) is slidingly connected in the groove (104).

3. A microwave mold drying and setting machine according to claim 1, characterized in that: The driving motor (102) drives the telescopic rod (101) to rotate, and the rotation angle is 0°-360°.

4. A microwave mold drying and setting machine according to claim 1, characterized in that: The outer wall of the microwave setting machine body (1) is provided with heat dissipation holes (108).

5. A microwave mold drying and setting machine according to claim 1, characterized in that: The microwave setting machine body (1) is a fully enclosed heating cavity, the top end of the microwave setting machine body (1) is provided with a machine door (109), the machine door (109) is provided with a handle (110), and the machine door (109) is provided with a visual window.

6. A microwave mold drying and setting machine according to claim 1, characterized in that: The spring (105) is provided with a telescopic sleeve.

7. A microwave mold drying and setting machine according to claim 1, characterized in that: The maximum sliding distance of the clamping block (106) is equal to the maximum length of the spring (105) stretching.

8. A microwave mold drying and setting machine according to claim 1, characterized in that: The outer wall of the front of the microwave setting machine body (1) is provided with an intelligent control panel (111).