Spray gun armor for Ausmelt furnace

By designing armored components and fasteners on the Osmet furnace spray gun, the corrosion and erosion resistance of the spray gun barrel is enhanced, solving the problem of spray gun burnout, extending service life and reducing maintenance costs.

CN223769252UActive Publication Date: 2026-01-06XINJIANG WUXIN COPPER CO LTD
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Patent Information

Application Number
CN202520262163.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-06
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

The Osmite furnace lance is prone to burn-out during high-temperature smelting, leading to lance head deformation and shortened service life.

Method used

Design a spray gun armor for use in an Osmite furnace, including armor components, fasteners, and sealing components. The armor strips are connected to the spray gun barrel by fixing bolts to enhance the corrosion resistance and erosion resistance of the spray gun barrel and increase its strength.

Benefits of technology

It extends the service life of the spray gun barrel, reduces the frequency of replacement, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spray gun armor for an Ausmelt furnace, which is applied to a spray gun barrel and comprises an armoring component, a fixing part and a sealing component, the armoring component is arranged at the end of the spray gun barrel and used for reinforcing the end of the spray gun barrel, and the fixing part is arranged at the top of the armoring component and used for sealing the end of the spray gun barrel. The fixing piece is used for fixedly installing the armoring assembly and the spray gun barrel, and the sealing assembly is arranged on the top of the armoring assembly. The design of the spray gun barrel, the armoring assembly and the fixing piece is utilized, the fixing bolts are inserted into the screw holes and the thread grooves at the same time, the armoring strips are fixedly connected with the spray gun barrel, and therefore the multiple armoring strips are evenly arranged in the working area of the spray gun barrel, the thickness and strength of the working face of the end of the spray gun barrel are locally increased, and the service life of the spray gun barrel is prolonged. Therefore, corrosion resistance and scouring resistance of the end of the gun barrel of the spray gun are improved, strength of the gun barrel of the spray gun can be enhanced, slag adhering protection of the gun barrel of the spray gun is effectively enhanced, and service life of the gun barrel of the spray gun is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of metallurgical equipment technology, and in particular to a spray gun armor for an Osmite furnace. Background Technology

[0002] The smelting process in the Ausmelt furnace mainly involves sending natural gas, oxygen, and air into the molten pool through a spray gun to stir and chemically react with concentrates and solvents, rapidly completing the sulfur-making and slag-making reactions.

[0003] The Osmite top-blown immersion lance process has been widely used in the commercial production of non-ferrous metals, precious metals, and various waste materials at high temperatures. During production in an Osmite furnace, in order to fully melt the metal, the lance must be inserted into the molten pool. The gas inside the lance has a strong stirring effect on the molten pool of the Osmite furnace. Because the Osmite furnace lance needs to be immersed in the high-temperature melt, the lance head is prone to burn-out. After long-term use, the lance body will deform, leading to accelerated burn-out of the lance head. Summary of the Invention

[0004] The purpose of this invention is to provide a spray gun armor for an Osmite furnace to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an Osmite furnace spray gun armor, applied to the spray gun barrel, comprising:

[0006] An armor assembly is disposed at the end of the spray gun barrel and is used to reinforce the end of the spray gun barrel.

[0007] A fastener is provided on the top of the armor assembly and is used to securely install the armor assembly and the spray gun barrel.

[0008] A closing component is disposed on top of the armor assembly and is used to protect the fasteners.

[0009] Preferably, the armor assembly includes:

[0010] An armor strip is provided on the outer wall of the spray gun barrel. The top of the armor strip has a slot for mounting a sealing component, and the inner wall of the slot has a screw hole for mounting a fastener.

[0011] The inner liner tube is fitted inside the spray gun barrel.

[0012] Preferably, the armor assembly further includes:

[0013] The bottom ends of the armor strip and the inner liner tube are fixedly connected to the top end of the connecting plate.

[0014] Preferably, the fastener includes:

[0015] A fixing bolt is inserted into a threaded hole, and a threaded groove is provided on the outer wall of the spray gun barrel, and the fixing bolt is threadedly inserted into the threaded groove.

[0016] Preferably, the enclosure component includes:

[0017] A sealing plate, which is interlocked with the slot.

[0018] Preferably, the enclosure component further includes:

[0019] A linkage plate, the bottom end of which is fixedly connected to the top end of a closed plate.

[0020] The technical effects and advantages of this utility model are as follows:

[0021] This invention utilizes the design of the spray gun barrel, armor assembly, and fasteners. By simultaneously inserting fixing bolts into the screw holes and threaded grooves, the armor strips are fixedly connected to the spray gun barrel. This results in multiple armor strips being evenly distributed in the working area of ​​the spray gun barrel, thereby locally increasing the working surface thickness and strength at the end of the spray gun barrel. This enhances the corrosion resistance and erosion resistance of the spray gun barrel end, strengthens the spray gun barrel, effectively improves slag protection, and extends the service life of the spray gun barrel. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0023] Figure 2 This is a three-dimensional structural diagram of the spray gun barrel of this utility model.

[0024] Figure 3 This is a three-dimensional structural diagram of the armored component and the enclosed component of this utility model.

[0025] Figure 4 This is a three-dimensional structural diagram of the armor assembly of this utility model.

[0026] Figure 5 This is a three-dimensional structural diagram of the armor assembly and fastener of this utility model.

[0027] Figure 6 This is a three-dimensional structural diagram of the closed component of this utility model.

[0028] In the diagram: 1. Spray gun barrel; 2. Armor assembly; 21. Armor strip; 22. Inner liner tube; 23. Connecting plate; 3. Fixing bolt; 4. Sealing assembly; 41. Sealing plate; 42. Linkage plate; 5. Threaded groove; 6. Screw hole; 7. Slot. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the first embodiment, the present invention provides as follows: Figure 1-6 The Osmelt furnace shown uses a spray gun armor applied to the spray gun barrel 1, comprising:

[0031] Armor assembly 2 is disposed at the end of the spray gun barrel 1 and is used to reinforce the end of the spray gun barrel 1.

[0032] The fastener is located on the top of the armor assembly 2 and is used to fix the armor assembly 2 and the spray gun barrel 1.

[0033] Enclosure component 4 is located on top of armor component 2 and is used to protect the fasteners.

[0034] Armor component 2 includes:

[0035] Armor strip 21 is provided on the outer wall of the spray gun barrel 1. The top of the armor strip 21 is provided with a slot 7 for installing the sealing component 4. The inner wall of the slot 7 is provided with a screw hole 6 for installing the fastener.

[0036] The inner liner tube 22 is fitted inside the spray gun barrel 1.

[0037] Armor Component 2 also includes:

[0038] The bottom ends of the connecting plate 23, the armor strip 21, and the inner liner tube 22 are all fixedly connected to the top end of the connecting plate 23.

[0039] The fasteners include:

[0040] The fixing bolt 3 is inserted into the screw hole 6. The outer wall of the spray gun barrel 1 is provided with a threaded groove 5, and the fixing bolt 3 is threadedly inserted into the threaded groove 5.

[0041] Furthermore, the spray gun barrel 1 is an existing Osmelt top-blown immersion spray gun, made of stainless steel. The armor strip 21 is a stainless steel metal strip with a thickness of 10mm. Multiple armor strips 21 are arranged at equal intervals around the outer wall of the end of the spray gun barrel 1. The connecting plate 23 is annular, and the bottom end of the armor strip 21 is welded to the top end of the connecting plate 23. The inner liner tube 22 is a round tube, and the outer diameter of the inner liner tube 22 corresponds to the inner diameter of the spray gun barrel 1. The threads on the inner wall of the threaded groove 5 mesh with the threads on the outer wall of the fixing bolt 3. The number of threaded grooves 5 corresponds to the number of armor strips 21. The armor strips 21 are vertically aligned, and the fixing bolts 3 are simultaneously inserted into the screw holes 6 and the threaded grooves 5 to fix the armor strips 21 to the spray gun barrel 1. The inner liner tube 22 is used to internally support the spray gun barrel 1. The setting of multiple armor strips 21 can locally increase the working surface thickness and strength of the spray gun barrel 1, increase the corrosion resistance and erosion resistance of the spray gun barrel 1, and enhance the strength of the spray gun barrel 1. At the same time, it can effectively enhance the protection of the spray gun barrel 1 against slag, extend the service life of the gun, reduce the number of times the spray gun head needs to be replaced each year, and reduce the replacement cost of the spray gun barrel 1.

[0042] In the second embodiment, the present invention provides as follows: Figure 1-6 The Osmelt furnace shown uses a spray gun armor applied to the spray gun barrel 1, comprising:

[0043] Armor assembly 2 is disposed at the end of the spray gun barrel 1 and is used to reinforce the end of the spray gun barrel 1.

[0044] The fastener is located on the top of the armor assembly 2 and is used to fix the armor assembly 2 and the spray gun barrel 1.

[0045] Enclosure component 4 is located on top of armor component 2 and is used to protect the fasteners.

[0046] Armor component 2 includes:

[0047] Armor strip 21 is provided on the outer wall of the spray gun barrel 1. The top of the armor strip 21 is provided with a slot 7 for installing the sealing component 4. The inner wall of the slot 7 is provided with a screw hole 6 for installing the fastener.

[0048] The inner liner tube 22 is fitted inside the spray gun barrel 1.

[0049] Enclosed component 4 includes:

[0050] The sealing plate 41 is inserted into the slot 7.

[0051] Enclosed component 4 also includes:

[0052] Linkage plate 42, the bottom end of which is fixedly connected to the top end of the closing plate 41.

[0053] Furthermore, the size of the slot 7 corresponds to the size of the sealing plate 41, the number of sealing plates 41 corresponds to the number of armor strips 21, the linkage plate 42 is annular, and the contact parts of the sealing plate 41 and the linkage plate 42 are welded and fixed. The materials of the sealing plate 41 and the linkage plate 42 are the same as the materials of the armor strips 21. The contact part of the sealing plate 41 with the slot 7 is a rough surface. Thus, by inserting the sealing plate 41 into the interior of the slot 7, the sealing plate 41 and the slot 7 are stably installed under the action of mutual friction of the rough surfaces. By moving the linkage plate 42 towards the armor strip 21, the linkage plate 42 drives the sealing plate 41 into the interior of the slot 7, covering the screw hole 6 and the fixing bolt 3, reducing the damage to the fixing bolt 3 when the spray gun barrel 1 is used, thus facilitating the disassembly of the fixing bolt 3 when replacing the armor assembly 2.

[0054] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An Osmose furnace using a spray gun armor applied to a spray gun barrel (1), characterized in that, The utility model relates to a kind of spray gun, including: Armored assembly (2), the armored assembly (2) is arranged in the end of spray gun barrel (1), the armored assembly (2) is used for the reinforcement of spray gun barrel (1) end; Fixing piece, the fixing piece is arranged in the top of armored assembly (2), the fixing piece is used for the fixed mounting of armored assembly (2) and spray gun barrel (1); Closure assembly (4), the closure assembly (4) is arranged in the top of armored assembly (2), the closure assembly (4) is used for the protection of fixing piece.

2. An Osmose furnace using a lance armor according to claim 1, characterized in that, The armored assembly (2) includes: Armored strip (21), the armored strip (21) is arranged in the outer wall of spray gun barrel (1), slot (7) for closure assembly (4) installation is set in the top of armored strip (21), the inner wall of slot (7) is set with screw hole (6) for fixing piece installation; Inner liner (22), the inner liner (22) is sleeved in the inside of spray gun barrel (1).

3. An Osmose furnace using a lance armor according to claim 2, characterized in that, The armored assembly (2) further includes: Connecting plate (23), the bottom end of armored strip (21) and inner liner (22) is fixedly connected with the top end of connecting plate (23).

4. An Osmose furnace using a lance armor according to claim 2, characterized in that, The fixing piece includes: Fixing bolt (3), the fixing bolt (3) is connected with screw hole (6), the outer wall of spray gun barrel (1) is set with screw groove (5), the fixing bolt (3) is screwedly connected with screw groove (5).

5. An Osmose furnace using a lance armor according to claim 2, characterized in that, The closure assembly (4) includes: Closure plate (41), the closure plate (41) is connected with slot (7).

6. An Osmose furnace using a lance armor according to claim 5, characterized in that, The closure assembly (4) further includes: Linkage plate (42), the bottom end of linkage plate (42) is fixedly connected with the top end of closure plate (41).