Incoming coil material detection device
By designing a roll material incoming inspection device, which utilizes a rotating shaft to achieve efficient inspection of the material belt, the problem of low inspection efficiency and easy roll falling during roll material incoming inspection is solved, thus improving inspection efficiency and convenience.
Patent Information
- Application Number
- CN202520167712.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing methods for inspecting incoming rolls are inefficient, and the rolls are prone to flipping or falling, making the inspection operation inconvenient.
Design a material roll incoming inspection device. Through the cooperation of the first and second rotating shafts, the material roll is transferred from the second rotating shaft to the first rotating shaft, passes through the inspection table for inspection, and is wound up using the first rotating shaft to avoid the roll from flipping or falling, thereby improving inspection efficiency.
It enables efficient detection of material belts, avoids the roll from flipping or falling, improves the convenience and efficiency of detection operations, and facilitates the recycling of products after inspection.
Smart Images
Figure CN223769552U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment technology, and in particular to a device for detecting incoming coil materials. Background Technology
[0002] The small raw materials used in the camera module assembly process include capacitors, resistors, drive components, and steel sheets. These materials are typically transported on reels, primarily to better protect them from damage during transport. Currently, the reel-based incoming material inspection method involves placing the reel next to the inspection equipment, unrolling it, and slowly moving the product onto the equipment for inspection. However, this method is inefficient, and the unsecured reel is prone to tipping or falling, hindering the inspection process. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a material roll incoming inspection device, in which the material roll is transferred from the second rotating shaft to the first rotating shaft, and the material roll passes through the inspection table. The inspection personnel inspect the material on the material roll at the inspection table, which improves the inspection efficiency, avoids the material roll from flipping or falling, and makes the inspection operation more convenient.
[0004] The incoming roll material inspection device according to an embodiment of the present invention includes:
[0005] First rack;
[0006] The first rotating shaft is connected to the first frame;
[0007] The second rack is located beside the first rack;
[0008] The second rotating shaft is connected to the second frame;
[0009] The testing station is located between the first frame and the second frame.
[0010] The material roll incoming inspection device according to the embodiment of this utility model has at least the following beneficial effects: the material roll is placed on the second rotating shaft, the material strip of the material roll is wound onto the first rotating shaft through the inspection table, the material strip after inspection is wound up by the first rotating shaft, the material strip of the material roll is transferred from the second rotating shaft to the first rotating shaft, the material strip passes through the inspection table, and the inspector inspects the material on the material strip at the inspection table, thereby improving the inspection efficiency, avoiding the material roll from flipping or falling, and making the inspection operation more convenient.
[0011] According to some embodiments of the present invention, the incoming coil material detection device further includes:
[0012] The first sleeve is rotatably fitted onto the outside of the first rotating shaft.
[0013] According to some embodiments of the present invention, the incoming coil material detection device further includes:
[0014] The handwheel is connected to the first sleeve.
[0015] According to some embodiments of the present invention, the first sleeve is detachably connected to the first rotating shaft, and the first rotating shaft is detachably connected to the first frame.
[0016] According to some embodiments of the present invention, the outer wall of the first sleeve is provided with a first outward protrusion.
[0017] According to some embodiments of the present invention, the incoming coil material detection device further includes:
[0018] The second sleeve is rotatably fitted onto the outside of the second rotating shaft.
[0019] According to some embodiments of the present invention, the second sleeve is detachably connected to the second rotating shaft, and the second rotating shaft is detachably connected to the second frame.
[0020] According to some embodiments of the present invention, the outer side wall of the second sleeve is provided with a second outward protrusion.
[0021] According to some embodiments of the present invention, the coil material receiving detection device further includes a first baffle, a first gasket, a first rear nut and a first front nut, the first rotating shaft passing through the first sleeve, the first gasket, the first baffle and the first frame from front to back, and the first front nut and the first rear nut respectively connecting the front and rear ends of the first rotating shaft;
[0022] The incoming material detection device also includes a second baffle, a second rear gasket, a second front gasket, a connecting cylinder, a second rear nut, and a second front nut. The second rotating shaft passes through the connecting cylinder, the second front gasket, the second sleeve, the second rear gasket, the second baffle, and the second frame in sequence from front to back. The second front nut and the second rear nut are respectively connected to the front and rear ends of the second rotating shaft.
[0023] According to some embodiments of the present invention, the incoming coil material detection device further includes:
[0024] The first scroll is rotatably connected to the first rotating shaft. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of a coil material incoming inspection device according to an embodiment of the present invention;
[0026] Figure 2 This is a schematic diagram of the structure of the first frame in one embodiment of the present invention;
[0027] Figure 3 This is an exploded view of the relevant structure of the first frame in one embodiment of this utility model;
[0028] Figure 4 This is an exploded view of the relevant structure of the first frame in one embodiment of the present invention from another angle;
[0029] Figure 5 This is a schematic diagram of the structure of the second frame in one embodiment of the present invention;
[0030] Figure 6 This is an exploded view of the relevant structure of the second frame in one embodiment of this utility model.
[0031] Reference numerals: First frame 100, first rotating shaft 110, first sleeve 120, first protrusion 121, handwheel 130, first baffle 140, first gasket 150, first rear nut 160, first front nut 170, second frame 200, second rotating shaft 210, second sleeve 220, second protrusion 221, second baffle 230, second rear gasket 240, second front gasket 250, connecting cylinder 260, second rear nut 270, second front nut 280, detection table 300, first reel 400, second reel 500, material belt 600, material 700, detection system 800. Detailed Implementation
[0032] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0033] In the description of this utility model, it should be understood that the terms front, back, up, down, axial, circumferential, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0034] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.
[0035] In the description of this utility model, it should be noted that terms such as "setting," "installing," and "connecting" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0036] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are some embodiments of this utility model, not all embodiments.
[0037] Reference Figures 1 to 6 As shown, this utility model provides a device for detecting incoming coil materials.
[0038] Reference Figure 1 As shown, the incoming coil inspection device includes a first frame 100, a first rotating shaft 110, a second frame 200, a second rotating shaft 210, and an inspection table 300.
[0039] The first frame 100 and the second frame 200 are spaced apart on the left and right sides, and the testing table 300 is set in the space between the first frame 100 and the second frame 200. The first rotating shaft 110 is set on the first frame 100, and the second rotating shaft 210 is set on the second frame 200.
[0040] The incoming material roll is placed on the second rotating shaft 210. The material belt 600 containing the incoming material roll passes through the inspection table 300 and winds onto the first rotating shaft 110. The first rotating shaft 110 is used to wind up the inspected material belt 600. The material belt 600 from the incoming material roll is transferred from the second rotating shaft 210 to the first rotating shaft 110. The material belt 600 passes through the inspection table, where the inspector inspects the material on the material belt 600. This improves inspection efficiency, prevents the material belt 600 from flipping or falling off the roll, and makes the inspection operation more convenient.
[0041] In some embodiments, refer to Figures 1 to 4 As shown, the incoming material detection device is also provided with a first sleeve 120, which is sleeved on the outside of the first rotating shaft 110 and rotates relative to the first rotating shaft 110.
[0042] Setting the first sleeve 120 for winding the material belt 600 helps the material belt 600 to be wound more smoothly.
[0043] In some embodiments, refer to Figure 3 As shown, the incoming material detection device also includes a handwheel 130, which is connected to the first sleeve 120 and rotates synchronously with the first sleeve 120.
[0044] The inspector uses the handwheel 130 to rotate the first sleeve 120 to wind up the material belt 600. The handwheel 130 helps the inspector to easily rotate the first sleeve 120.
[0045] In some embodiments, refer to Figure 3 and Figure 4 As shown, the first sleeve 120 is detachably connected to the first rotating shaft 110.
[0046] The first sleeve 120 can be detached from the first rotating shaft 110. After the material belt 600 is wound into the first sleeve 120, the material belt 600 can be recovered by disassembling the first sleeve 120.
[0047] In some embodiments, refer to Figure 3 and Figure 4 As shown, the outer wall of the first sleeve 120 is provided with an outwardly protruding first protrusion 121.
[0048] The first protrusion 121 on the outer side wall of the first sleeve 120 makes it easier to wind the material belt 600 and drive the material belt 600 to rotate for winding.
[0049] In some embodiments, refer to Figure 5 and Figure 6 As shown, the incoming coil material detection device also includes a second sleeve 220, which is sleeved on the outside of the second rotating shaft 210 and rotates relative to the second rotating shaft 210.
[0050] When the incoming material reel is installed outside the second sleeve 220, the second sleeve 220 of the second shaft 210 can smoothly drive the incoming material reel to rotate when the first shaft 110 winds up the material belt 600, so that the incoming material reel can unwind the material belt 600 more smoothly.
[0051] In some embodiments, refer to Figure 5 and Figure 6 As shown, the second sleeve 220 is detachably connected to the second rotating shaft 210.
[0052] The second sleeve 220 can be detached from the second rotating shaft 210. After the incoming material roll is unwound, the incoming material roll and the second sleeve 220 can be detached together to facilitate the replacement of the incoming material roll.
[0053] In some embodiments, refer to Figure 5 and Figure 6As shown, the outer wall of the second sleeve 220 is provided with a second outwardly protruding part 221.
[0054] The second protrusion 221 on the outer side wall of the second sleeve 220 makes it easier to drive the incoming material roll to rotate for unwinding.
[0055] In some embodiments, refer to Figures 2 to 4 As shown, the first rotating shaft 110 is detachably connected to the first frame 100.
[0056] Reference Figure 5 and Figure 6 As shown, the second rotating shaft 210 is detachably connected to the second frame 200.
[0057] The first rotating shaft 110 can be removed from the first frame 100, and the second rotating shaft 210 can be removed from the second frame 200, which facilitates the maintenance of the first rotating shaft 110 and the second rotating shaft 210.
[0058] In some embodiments, refer to Figure 1 As shown, the incoming material detection device also includes a first roll 400, which is rotatably connected to the first rotating shaft 110.
[0059] After the inspection is completed, the material belt 600 is wound up using the first reel 400, without the need to rewind the material belt 600.
[0060] Specifically, refer to Figures 1 to 6 As shown, the incoming material inspection device includes a first frame 100, a first rotating shaft 110, a second frame 200, a second rotating shaft 210, an inspection table 300, a first roll 400, a second roll 500, and an inspection system 800.
[0061] The first frame 100 is located to the right of the second frame 200. The detection table 300 is located in the space between the first frame 100 and the second frame 200. The detection system 800 is located on the detection table 300. The detection system 800 can detect the material 700 on the material belt 600.
[0062] In some embodiments, refer to Figures 2 to 4 As shown, the incoming coil material detection device is also equipped with a first baffle 140, a first gasket 150, a first rear nut 160 and a first front nut 170.
[0063] The first baffle 140 is disc-shaped and has a first through hole in the middle. The first frame 100 has a first mounting hole that runs through the front and rear directions. The first gasket 150 is located in front of the first baffle 140 and has a first mounting hole that runs through the front and rear directions in the middle. The first mounting hole, the first through hole, and the first mounting hole are coaxial. The rear end of the first rotating shaft 110 passes through the first mounting hole of the first gasket 150, the first through hole of the first baffle 140, and the first mounting hole in sequence and then extends to the rear. The rear end of the first rotating shaft 110 is provided with a first rear screw, which is connected to a first rear nut 160, so that the first rotating shaft 110, the first gasket 150, and the first baffle 140 are fixed to the first frame 100.
[0064] The outer wall of the first sleeve 120 is provided with a plurality of outwardly protruding first protrusions 121. The front end of the first sleeve 120 is connected to the handwheel 130. The first sleeve 120 is sleeved on the front end of the first rotating shaft 110. The front end of the first rotating shaft 110 is provided with a first front screw. The first front nut 170 is connected to the first front screw, so that the handwheel 130 and the first sleeve 120 are installed on the first rotating shaft 110.
[0065] In use, after removing the first front nut 170, remove the first sleeve 120, install the first spool 400 on the outside of the first sleeve 120, and then the first spool 400 and the first sleeve 120 are fitted onto the first rotating shaft 110. The first front nut 170 is used to connect the first front screw so that the first sleeve 120 and the first spool 400 are installed on the first rotating shaft 110.
[0066] In some embodiments, refer to Figure 5 and Figure 6 As shown, the incoming coil material detection device is also equipped with a second baffle 230, a second rear gasket 240, a second front gasket 250, a connecting cylinder 260, a second rear nut 270, and a second front nut 280.
[0067] The second baffle 230 is disc-shaped and has a second through hole in the middle. The second frame 200 has a second mounting hole that runs through the front and rear directions. The second rear gasket 240 is located in front of the second baffle 230 and has a second rear mounting hole that runs through the front and rear directions in the middle. The second rear mounting hole, the second through hole, and the second mounting hole are coaxial. The rear end of the second rotating shaft 210 passes through the second rear mounting hole of the second rear gasket 240, the second through hole of the second baffle 230, and the second mounting hole in sequence and extends to the rear. The rear end of the second rotating shaft 210 is provided with a second rear screw, which is connected to the second rear nut 270, so that the second rotating shaft 210, the second rear gasket 240, and the second baffle 230 are fixed to the second frame 200.
[0068] The outer wall of the second sleeve 220 is provided with multiple outwardly protruding second protrusions 221. The second sleeve 220 is fitted onto the front end of the second rotating shaft 210. The connecting cylinder 260 is fitted onto the front end of the second rotating shaft 210. The rear end of the connecting cylinder 260 is provided with an outwardly protruding ring. The outer wall of the second rotating shaft 210 is provided with a step. The protruding ring abuts against the step to restrict the degree of freedom of the connecting cylinder 260 to move backward. The second front gasket 250 is provided with a second front mounting hole that runs through the front-rear direction. The second front mounting hole is fitted onto the outside of the connecting cylinder 260. The protruding ring restricts the degree of freedom of the second front gasket 250 to move backward. The front end of the second rotating shaft 210 is provided with a second front screw. The second front nut 280 is connected to the second front screw. The second front nut 280 presses against the front end of the connecting cylinder 260. The outer wall of the second front nut 280 is provided with multiple anti-slip grooves.
[0069] In use, after removing the second front nut 280, remove the connecting cylinder 260, the second front washer 250, and the second sleeve 220. Install the second reel 500 on the outside of the second sleeve 220. Then, the second reel 500, along with the second sleeve 220, is fitted onto the second rotating shaft 210. Next, install the connecting cylinder 260 and the second front washer 250. Use the second front nut 280 to connect the second front screw so that the second sleeve 220 and the second reel 500 are installed on the second rotating shaft 210.
[0070] The material reel, i.e., the second reel 500, is installed onto the second rotating shaft 210. The material belt 600 of the second reel 500 is pulled to the right, so that the material 700 of the material belt 600 passes through the detection table 300. The material belt 600 is pulled onto the first reel 400. The detection system 800 detects the material 700 on the detection table 300. After the detection is completed, the handwheel 130 and the first sleeve 120 are used to drive the first reel 400 to rotate, so that the material belt 600 is recycled back to the first reel 400.
[0071] The inspector only needs to turn handwheel 130. Handwheel 130 and the first sleeve 120 (first reel 400) rotate, unwinding the material belt 600 from the second reel 500. The material 700 on the material belt 600 then passes sequentially through the inspection table 300. The inspector then checks the material 700 on the inspection table 300 using the inspection system 800, completing the operation quickly and efficiently. Furthermore, the inspected material 700 can be quickly returned to the first reel 400, improving on-site work efficiency.
[0072] The method of fixing and inspecting the material belt 600 by using the relevant structures of the dedicated first frame 100 and the relevant structures of the second frame 200 greatly improves the protection of the product and enhances the efficiency of on-site inspection.
[0073] By using a roll material inspection device, secondary damage to incoming roll materials can be avoided, inspection efficiency can be increased, and product recycling after inspection can be facilitated.
[0074] The coil material inspection device can be used for most coil-type incoming materials, such as capacitors, resistors, drive components, steel sheets, etc., and has strong versatility.
[0075] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A roll material incoming inspection device characterized by comprising: The roll material incoming detection device comprises: a first frame; a first rotating shaft connected to the first frame; a second frame arranged beside the first frame; a second rotating shaft connected to the second frame; a detection table arranged between the first frame and the second frame.
2. The roll-fed in-process inspection apparatus according to claim 1, characterized by The roll material incoming detection device further comprises: a first sleeve rotatably arranged outside the first rotating shaft.
3. The roll-fed in-process inspection apparatus according to claim 2, characterized by The roll material incoming detection device further comprises: a hand wheel connected to the first sleeve.
4. The roll-fed in-process inspection apparatus according to claim 2, wherein The first sleeve is detachably connected to the first rotating shaft, and the first rotating shaft is detachably connected to the first frame.
5. The roll-fed in-process inspection apparatus according to claim 2, wherein An outer side wall of the first sleeve is provided with a first outer protrusion.
6. The roll-fed in-process inspection apparatus according to claim 1, wherein The roll material incoming detection device further comprises: a second sleeve rotatably arranged outside the second rotating shaft.
7. The roll-fed in-process inspection apparatus according to claim 6, wherein The second sleeve is detachably connected to the second rotating shaft, and the second rotating shaft is detachably connected to the second frame.
8. The roll-fed in-process inspection apparatus according to claim 6, wherein An outer side wall of the second sleeve is provided with a second outer protrusion.
9. The roll-fed in-process inspection apparatus according to claim 1, wherein The roll material incoming detection device further comprises: a first sleeve rotatably arranged outside the first rotating shaft; a second sleeve rotatably arranged outside the second rotating shaft; The roll material incoming detection device further comprises a first baffle, a first gasket, a first rear nut, and a first front nut, the first rotating shaft sequentially passes through the first sleeve, the first gasket, the first baffle, and the first frame from front to back, and the first front nut and the first rear nut are respectively connected to front and rear ends of the first rotating shaft. The roll material incoming detection device further comprises a second baffle, a second rear gasket, a second front gasket, a connecting cylinder, a second rear nut, and a second front nut, the second rotating shaft sequentially passes through the connecting cylinder, the second front gasket, the second sleeve, the second rear gasket, the second baffle, and the second frame from front to back, and the second front nut and the second rear nut are respectively connected to front and rear ends of the second rotating shaft.
10. The roll-fed in-process inspection apparatus according to claim 1, wherein The roll material incoming detection device further comprises: a first rotating shaft rotatably connected to the first rotating shaft.