Filter processing detection device

Abstract

The utility model discloses a filter processing detection device, which relates to the technical field of filter detection, solves the problems of inaccurate detection and low placement stability of the existing device, and adopts the following scheme that the top surface of a base is fixedly provided with stepping motors opposite to each other in position. Through the arrangement of the stepping motor and the driving motor, the filter is placed in the placing cavity, the stepping motor drives the rotating shaft to rotate so as to move the placing seat on the front side to the rear side, and then the driving motor drives the placing seat to rotate, so that the threads on the filter in the placing cavity can be detected in all directions. And meanwhile, through the arrangement of an electric telescopic rod and a clamping block, the filter is placed in a placement cavity, and the electric telescopic rod drives the clamping block to move, so that the filter is clamped and fixed, the stability of the filter in the rotating process is guaranteed, and the detection efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of filter testing technology, specifically a filter processing and testing device. Background Technology

[0002] A filter is an accessory that uses filter paper to filter impurities or gases. It generally refers to automotive filters, which are engine accessories. Filters have threaded holes. During production, bumps, welding impurities, and mixing can cause mismatches in the threaded holes, resulting in defective products in a batch of filters.

[0003] A search revealed that patent application CN216747344U discloses a filter thread detection device, which includes a frame, a conveying mechanism, and a filter. A detection camera is installed at the lower end of the frame, and the detection position is above the detection camera. A sensor for detecting whether there is incoming material is installed in the middle of the frame in the material-feeding direction of the conveying mechanism. A control box is installed at the upper end of the frame. This allows the filter to be automatically detected by a PLC control device, reducing labor costs.

[0004] However, due to the setup of the frame and conveyor mechanism, the filter is placed on the conveyor mechanism, and the position of the detection camera is fixed. This means that only the threads on the front of the filter can be detected, while the threads on the back cannot be detected, resulting in poor detection effect and inaccurate detection. At the same time, the filter is prone to tipping over during transportation, resulting in low placement stability and affecting the efficiency of detection.

[0005] Therefore, we propose a filter processing and testing device. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a filter processing and testing device, which solves the problems of inaccurate testing and low placement stability of existing devices.

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a filter processing and testing device, including a base, wherein four sets of support columns in opposite positions are fixedly installed on the bottom surface of the base;

[0008] The top surface of the base is fixedly mounted with two opposing stepper motors. A rotating shaft is fitted onto the output end of the stepper motor. A matching fixed plate is mounted on the top surface of the rotating shaft. Two opposing drive motors are fixedly mounted on the top surface of the fixed plate. A matching placement seat is mounted on the output end of the drive motor. A groove is formed on the top surface of the placement seat. A matching placement cavity is formed on the bottom surface of the groove. A opposing fixed plate is fixedly mounted on the top surface of the base. A opposing detection processor is mounted on the front side of the fixed plate.

[0009] The detection processor is equipped with a PLC control processing component. A detection camera is connected to the front of the detection processor. Four sets of electric telescopic rods with opposite positions are fixedly installed on the inner wall of the groove. Clamping blocks of the same specifications are fixedly installed on the telescopic ends of the electric telescopic rods.

[0010] Preferably, the top surface of the fixed plate is fixedly equipped with a partition that is positioned opposite each other and has the same specifications, so as to separate the two sets of filters and prevent the front filter from affecting the detection results of the detection processor.

[0011] Preferably, a support plate is fixedly installed between the rotating shaft and the fixed disk, which improves the stability of the fixed disk's rotation.

[0012] Preferably, a controller is fixedly installed on the top surface of the base, and control buttons are mounted on the top surface of the controller, which facilitates the control of each component.

[0013] Preferably, the front side of the detection processor is equipped with an audible and visual alarm connected to the PLC control processing component, so that when a defective product is detected, an audible and visual alarm can be used to provide a prompt.

[0014] Preferably, the detection processor has evenly distributed heat dissipation holes on its left and right sides, which can improve the heat dissipation performance of the detection processor.

[0015] 1. This filter processing and testing device, through the setting of a stepper motor and a drive motor, places the filter in the placement chamber. The stepper motor drives the rotating shaft to rotate, thereby moving the front placement seat to the rear position. Then the drive motor drives the placement seat to rotate, thereby enabling all-round testing of the threads on the filter in the placement chamber, improving the accuracy and effect of the testing.

[0016] 2. Simultaneously, the filter is placed in the placement cavity by means of the electric telescopic rod and the clamping block. The electric telescopic rod drives the clamping block to move, thereby clamping and fixing the filter, ensuring its stability during rotation and improving detection efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the stepper motor of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the placement base of this utility model;

[0020] Figure 4 This is a schematic diagram of the processor of this utility model.

[0021] In the diagram: 1. Base; 2. Support column; 3. Stepper motor; 4. Rotating shaft; 5. Fixing plate; 6. Drive motor; 7. Placement seat; 8. Groove; 9. Placement cavity; 10. Fixing plate; 11. Detection processor; 12. Detection camera; 13. Electric telescopic rod; 14. Clamping block; 15. Audible and visual alarm; 16. Heat dissipation hole; 17. Partition plate; 18. Support plate; 19. Controller; 20. Control button. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1: As Figure 1-4 As shown: A stepper motor 3 is fixedly installed on the top surface of the base 1, with a rotating shaft 4 mounted on the output end of the stepper motor 3. A fixed plate 5 of the same specification is mounted on the top surface of the rotating shaft 4. Two sets of drive motors 6 are fixedly installed on the top surface of the fixed plate 5, with a placement seat 7 of the same specification mounted on the output end of the drive motor 6. A groove 8 is opened on the top surface of the placement seat 7, and a placement cavity 9 of the same specification is opened on the bottom surface of the groove 8. A fixed plate 10 of the same specification is fixedly installed on the top surface of the base 1, with a detection processor 11 of the same specification mounted on the front side of the fixed plate 10. Through the setting of the stepper motor 3 and the drive motor 6, the filter is placed in the placement cavity 9. The stepper motor 3 drives the rotating shaft 4 to rotate, thereby moving the placement seat 7 on the front side to the rear side. Then the drive motor 6 drives the placement seat 7 to rotate, thereby enabling all-round detection of the threads on the filter in the placement cavity 9, improving the accuracy and effect of the detection.

[0024] Example 2: As Figure 2-4 As shown: The detection processor 11 is equipped with a PLC control processing component. The front of the detection processor 11 is equipped with a connected detection camera 12. Four sets of electric telescopic rods 13 with opposite positions are fixedly installed on the inner wall of the groove 8. Clamping blocks 14 with matching specifications are fixedly installed on the telescopic ends of the electric telescopic rods 13. Through the setting of the electric telescopic rods 13 and clamping blocks 14, the filter is placed in the placement cavity 9. The electric telescopic rods 13 drive the clamping blocks 14 to move, thereby clamping and fixing the filter, ensuring its stability during rotation and improving detection efficiency.

[0025] Example 3: As Figure 2-3As shown: A partition 17 with a corresponding position and matching specifications is fixedly installed on the top surface of the fixed plate 5. This can separate the two sets of filters and prevent the front filter from affecting the detection results of the detection processor 11.

[0026] The working principle and usage process of this utility model are as follows: When the device is required to work, the filter is placed in the placement cavity 9, the stepper motor 3 drives the rotating shaft 4 to rotate, thereby moving the front placement seat 7 to the rear position. Then, the drive motor 6 drives the placement seat 7 to rotate, thereby enabling all-round inspection of the threads on the filter in the placement cavity 9, improving the accuracy and effect of the inspection. At the same time, the filter is placed in the placement cavity 9, and the electric telescopic rod 13 drives the clamping block 14 to move, thereby clamping and fixing the filter, ensuring its stability during rotation and improving the inspection efficiency.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A filter processing detection device, comprising a base (1), the bottom surface of the base (1) is fixedly installed with four groups of positionally opposite supporting columns (2); characterized in that The top surface of the base (1) is fixedly installed with positionally opposite stepping motors (3), the output end of the stepping motor (3) is sleeved with a rotating shaft (4), the top surface of the rotating shaft (4) is assembled with a fixed disc (5) of a suitable specification, the top surface of the fixed disc (5) is fixedly installed with two groups of positionally opposite drive motors (6), the output end of the drive motor (6) is assembled with a placement seat (7) of a suitable specification, the top surface of the placement seat (7) is provided with a groove (8), the bottom surface of the groove (8) is provided with a placement cavity (9) of a suitable specification, the top surface of the base (1) is fixedly installed with positionally opposite fixed plates (10), the front side of the fixed plate (10) is assembled with positionally opposite detection processors (11); The inside of the detection processor (11) is assembled with a PLC control processing assembly, the front side of the detection processor (11) is assembled with a connected detection camera (12), the inner wall of the groove (8) is fixedly installed with four groups of positionally opposite electric telescopic rods (13), the telescopic end of the electric telescopic rod (13) is fixedly installed with a clamping block (14) of a suitable specification.

2. The filter processing detection device of claim 1, wherein: The top surface of the fixed disc (5) is fixedly installed with positionally opposite and suitably specified partition plates (17).

3. The filter processing detection device of claim 1, wherein: The rotating shaft (4) and the fixed disc (5) are fixedly installed with a supporting plate (18).

4. The filter processing detection device of claim 1, wherein: The top surface of the base (1) is fixedly installed with a controller (19), the top surface of the controller (19) is assembled with a control button (20).

5. The filter processing detection device of claim 1, wherein: The front side of the detection processor (11) is assembled with a sound-light alarm (15) connected with the PLC control processing assembly.

6. The filter processing detection device of claim 1, wherein: The left and right sides of the detection processor (11) are provided with uniformly distributed heat dissipation holes (16).

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