Amorphous three-dimensional wound core assembling device

By designing an amorphous three-dimensional coiled iron core assembly device, including an installation frame, an upper cantilever arm, an adjustment mechanism, and a lower cantilever arm, the problem of small height adjustment range in the prior art is solved, enabling precise assembly of coiled iron cores of different heights and improving the stability and reliability of the device.

CN223770948UActive Publication Date: 2026-01-06TIANJIN ZHIXIN ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422837587.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2026-01-06
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the existing technology, the height adjustment range of the amorphous three-dimensional wound iron core assembly device is small, which cannot meet the different height requirements of large-capacity amorphous three-dimensional wound iron cores.

Method used

Design an amorphous three-dimensional coiled iron core assembly device, including an assembly platform with an adjustment mechanism; an upper cantilever arm mounted on the mounting platform; an adjustment mechanism mounted on the mounting platform; and a lower cantilever arm located below the upper cantilever arm and connected to the adjustment mechanism. The adjustment mechanism is adapted to adjust the lower cantilever arm to move closer to or further away from the upper cantilever arm to ensure that the upper and lower cantilever arms are suitable for attaching the coiled iron core.

Benefits of technology

It enables precise control and adjustment of the assembly platform, ensuring stability and reliability during use, and can adapt to the assembly requirements of coiled iron cores of different heights and weights.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223770948U_ABST
    Figure CN223770948U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of production and manufacturing of amorphous alloy three-dimensional roll transformer iron cores of 800kVA and above, and provides an amorphous three-dimensional roll iron core assembling device which comprises an assembling rack, an assembling platform and an assembling platform. The upper cantilever arm is arranged on the mounting frame; the adjusting mechanism is arranged on the mounting frame; the lower cantilever arm is arranged below the upper cantilever arm, the lower cantilever arm is connected with the adjusting mechanism, the adjusting mechanism is suitable for adjusting the lower cantilever arm to be close to or away from the upper cantilever arm, and the upper cantilever arm and the lower cantilever arm are suitable for hanging the wound core. The lower cantilever arm is adjusted to be close to or away from the upper cantilever arm through the adjusting mechanism, so that accurate control and adjustment of the assembling rack are achieved, the stability and reliability of the assembling rack in the using process are ensured, and the assembling requirements of wound cores of different heights and weights can be met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of production and manufacturing of amorphous alloy three-dimensional wound transformer cores of 800kVA and above, specifically relating to an amorphous three-dimensional wound core assembly device. Background Technology

[0002] In the production process of amorphous alloy closed-loop three-dimensional coiled iron core, after the coiled iron core is formed, it is also necessary to assemble the formed coiled iron core.

[0003] In related technologies, the structure of the cantilever arm used for assembling coiled iron cores has a small range of height adjustment, which cannot meet the different height requirements of large-capacity amorphous three-dimensional coiled iron cores. Utility Model Content

[0004] In view of this, the present invention provides an amorphous three-dimensional wound core assembly device to solve the problem that the existing technology cannot meet the assembly requirements of wound cores of different heights.

[0005] This utility model provides an amorphous three-dimensional coiled iron core assembly device, comprising: an assembly platform, the assembly platform including: a mounting frame; an upper cantilever arm disposed on the mounting frame; an adjustment mechanism disposed on the mounting frame; and a lower cantilever arm disposed below the upper cantilever arm, the lower cantilever arm being connected to the adjustment mechanism, the adjustment mechanism being adapted to adjust the lower cantilever arm to move closer to or further away from the upper cantilever arm, the upper cantilever arm and the lower cantilever arm being adapted to hook the coiled iron core.

[0006] In some alternative embodiments, the mounting bracket has clearance space, and the adjustment mechanism includes: a lead screw connected to the mounting bracket; a crank handle located at the upper end of the lead screw; and a connecting nut sleeved on the lead screw and threadedly connected to the lead screw; wherein the lower arm is connected to the connecting nut, and the lower arm passes through the clearance space and extends below the upper arm.

[0007] In some alternative embodiments, the mounting bracket has clearance space. The adjustment mechanism further includes: a slide rail assembly disposed within the clearance space and on the mounting bracket on the corresponding side; and a slider assembly disposed on the lower arm, the slider assembly being slidably connected to the slide rail assembly.

[0008] In some alternative embodiments, the mounting bracket includes: two support rods spaced apart from each other, forming the clearance space between the two support rods; a connecting plate detachably connected to the support rods; wherein the cantilever arm is disposed on the connecting plate.

[0009] In some alternative implementations, the connecting plate is provided with multiple threaded holes to adjust the installation height of the cantilever arm.

[0010] In some optional embodiments, the assembly platform further includes: a first base plate with a rotation center; a second base plate rotatably connected to the first base plate around the rotation center; and a mounting base disposed on the second base plate, wherein the upper cantilever arm and the lower cantilever arm are both disposed on the mounting base.

[0011] In some optional embodiments, the assembly platform further includes a limiting mechanism disposed on the first base plate and the second base plate to limit the rotation angle of the second base plate.

[0012] In some optional embodiments, the limiting mechanism includes: four limiting rods on the first base plate; a rotating member disposed on the limiting rods; four first arc-shaped grooves on the second base plate, each corresponding to one of the four limiting rods; and two second arc-shaped grooves on the mounting base, each corresponding to one of the two first arc-shaped grooves; wherein the rotating member is disposed within the first and second arc-shaped grooves and can slide within the first and second arc-shaped grooves.

[0013] In some alternative embodiments, the assembly platform further includes a diagonal brace, one end of which is connected to the second base plate, and the other end of which is connected to the side of the assembly platform opposite to the cantilever arm.

[0014] In some optional embodiments, the amorphous three-dimensional coiled iron core assembly device further includes: a triangular guide rail, having a track center and three track segments arranged at 120° angles around the track center, the assembly platform being slidably connected to the corresponding track segments; and a drive mechanism connected to the assembly platform, the drive mechanism being adapted to drive the assembly platform to slide on the corresponding track segments, so that the three assembly platforms move toward the track center respectively, completing the assembly of the coiled iron core.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention achieves precise control and adjustment of the assembly platform by adjusting the lower arm to move closer to or further away from the upper arm through an adjustment mechanism, ensuring its stability and reliability during use, and adapting to the assembly requirements of coiled iron cores of different heights and weights. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without any creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of an amorphous three-dimensional wound iron core assembly device according to an embodiment of the present invention;

[0019] Figure 2 This is a side view of an embodiment of the amorphous three-dimensional wound iron core assembly device of the present invention;

[0020] Figure 3 This is a front view structural schematic diagram of the lower cantilever arm of an amorphous three-dimensional wound iron core assembly device according to an embodiment of the present invention;

[0021] Figure 4 This is a top view of the cantilever arm of an amorphous three-dimensional coiled iron core assembly device according to an embodiment of the present invention.

[0022] Figure 5 This is a schematic diagram of the main structure of the cantilever arm of an amorphous three-dimensional coiled iron core assembly device according to an embodiment of the present invention;

[0023] Figure 6 This is a side view of the upper arm of an amorphous three-dimensional coiled iron core assembly device according to an embodiment of the present invention.

[0024] Figure 7 This is a top view of the first base plate of an amorphous three-dimensional wound core assembly device according to an embodiment of the present invention.

[0025] Figure 8 This is a top view of the second base plate of an amorphous three-dimensional wound core assembly device according to an embodiment of the present invention.

[0026] Figure 9 This is a top view of the mounting base of the amorphous three-dimensional wound iron core assembly device according to another embodiment of the present invention.

[0027] Explanation of reference numerals in the attached drawings: 110, mounting bracket; 111, support rod; 112, connecting plate; 113, first base plate; 114, second base plate; 115, mounting seat; 116, limiting mechanism; 1160, rotation center; 1161, limiting rod; 1162, rotating component; 1163, first arc groove; 1164, second arc groove; 120, upper cantilever arm; 130, adjusting mechanism; 131, lead screw; 132, connecting nut; 133, slide rail assembly; 134, slider assembly; 140, lower cantilever arm. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0032] The following is combined with Figures 1 to 9 The following describes embodiments of the present invention.

[0033] like Figure 1 and Figure 2As shown, according to an embodiment of the utility model, an amorphous three-dimensional wound core assembly device is provided. The amorphous three-dimensional wound core assembly device includes: an assembly platform, the assembly platform including: a mounting frame 110; an upper cantilever arm 120 disposed on the mounting frame 110; an adjustment mechanism 130 disposed on the mounting frame 110; and a lower cantilever arm 140 disposed below the upper cantilever arm 120, and the lower cantilever arm 140 is connected to the adjustment mechanism 130. The adjustment mechanism 130 is adapted to adjust the lower cantilever arm 140 to move closer to or further away from the upper cantilever arm 120. The upper cantilever arm 120 and the lower cantilever arm 140 are adapted to hook the wound core.

[0034] The amorphous three-dimensional wound iron core assembly device is a mechanical device used to assemble wound iron cores made of amorphous alloy materials. The device mainly includes an assembly platform, which is composed of multiple parts to ensure its functionality and stability. The core component of the assembly platform is the mounting frame 110, a robust structure used to support the other components of the entire device.

[0035] An overhead cantilever arm 120 is installed at the upper end of the mounting bracket 110. The purpose of the overhead cantilever arm 120 is to hook and support the coiled iron core, ensuring its stability during assembly. Figure 5 and Figure 6 As shown, the cantilever arm includes a back plate, a cross plate, an upper stiffening plate, and a lower stiffening plate. The back plate is connected to a connecting plate 112, which has multiple threaded holes to adjust the installation height of the cantilever arm. The cross plate is connected to the back plate, and the upper and lower stiffening plates are connected to the upper and lower surfaces of the cross plate, respectively, to support the cross plate. The cross plate is used to directly attach the coiled iron core.

[0036] An adjustment mechanism 130, mounted on the mounting frame 110, controls the position of the lower cantilever arm 140 relative to the upper cantilever arm 120. The adjustment mechanism 130 allows for precise adjustment, enabling the lower cantilever arm 140 to move closer to or further away from the upper cantilever arm 120 as needed. Through the control of the adjustment mechanism 130, the lower cantilever arm 140 can move flexibly to adapt to different assembly requirements. The main function of the lower cantilever arm 140 is to work in conjunction with the upper cantilever arm 120 to jointly engage the coiled iron core, ensuring its stability and accuracy during assembly. This adjustment function is crucial for ensuring precise alignment of the coiled iron core during assembly and can accommodate coiled iron cores of different heights and weights.

[0037] like Figure 3 and Figure 4 As shown, the lower cantilever arm includes a long plate and a connecting assembly at one end of the long plate. The connecting assembly includes multiple plates forming a frame. The frame is used to connect to the slider, and the long plate is used to directly hook the coil core.

[0038] The height of the mounting bracket 110 can accommodate the mounting of cores of various sizes. The height adjustment mechanism 130 is located on the mounting bracket 110 for easy operation and adjustment. The lower cantilever arm 140 is connected to the adjustment mechanism 130, allowing the adjustment mechanism to effectively adjust the position of the lower cantilever arm 140. The adjustment mechanism 130 is suitable for adjusting the lower cantilever arm 140 to move closer to or further away from the upper cantilever arm 120, thereby achieving precise control and adjustment of the assembly platform and ensuring its stability and reliability during use. Through this design, the flexibility and functionality of the assembly platform are significantly improved, enabling it to perform excellently in various application scenarios.

[0039] The entire amorphous three-dimensional coiled iron core assembly device is designed with ease of operation and assembly precision in mind. Through the coordinated work of the upper arm 120 and the lower arm 140, and the fine adjustment of the adjusting mechanism 130, the assembly of the coiled iron core can be completed efficiently and accurately. This device plays an important role in the production and application of amorphous alloy materials, and can significantly improve production efficiency and product quality.

[0040] Furthermore, continue to combine Figure 1 and Figure 2 As shown, the mounting bracket 110 has clearance space, and the adjustment mechanism 130 includes: a lead screw 131 connected to the mounting bracket 110; a rocker handle located at the upper end of the lead screw 131; and a connecting nut 132 sleeved on the lead screw 131 and threadedly connected to the lead screw 131; wherein, the lower arm 140 is connected to the connecting nut 132, and the lower arm 140 passes through the clearance space and extends to the lower part of the upper arm 120.

[0041] The adjustment mechanism 130 includes a lead screw 131, a crank handle, and a connecting nut 132. During design and installation, considering the flexibility and adjustability of the equipment, necessary clearance space is provided for the mounting bracket 110. This design allows the mounting bracket 110 to better adapt to different installation environments and needs during use. Specifically, the lead screw 131 is securely connected to the corresponding position on the mounting bracket 110. For ease of operation, a crank handle is provided at the upper end of the lead screw 131, allowing the operator to adjust the lead screw 131 by rotating this handle.

[0042] The connecting nut 132 is designed to fit onto the lead screw 131 and to fit tightly with the thread of the lead screw 131, ensuring stability and accuracy during the adjustment process. The function of the connecting nut 132 is to convert the rotational motion of the lead screw 131 into linear motion, thereby achieving precise adjustment of the mounting bracket 110.

[0043] The lower cantilever arm 140 is connected to the connecting nut 132, passes through the clearance space of the mounting bracket 110, and extends to the bottom of the upper cantilever arm 120. This design not only makes full use of the clearance space, but also allows the lower cantilever arm 140 to move flexibly during adjustment, thereby better adapting to different installation needs.

[0044] The lower arm 140 adopts an adjustment mechanism 130 consisting of a lead screw 131 and a slide rail. By cranking the handle on the lead screw 131, the lower arm 140 can be moved up or down. The slide rails and sliders on the left and right sides of the lower arm 140 provide auxiliary support. The height of the lower arm 140 can be adjusted by the lead screw 131 to achieve close contact with the lower yoke of the iron core.

[0045] Furthermore, continue to combine Figure 2 As shown, the adjustment mechanism 130 also includes: a slide rail assembly 133, which is located in the clearance space and on the mounting bracket 110 on the corresponding side; and a slider assembly 134, which is located on the lower arm 140, and the slider assembly 134 is slidably connected to the slide rail assembly 133.

[0046] In this embodiment, the adjustment mechanism 130 further includes a slide rail assembly 133 and a slider assembly 134. The slide rail assembly 133 is disposed in the clearance space and mounted on the mounting bracket 110 on the corresponding side of the clearance space. The slider assembly 134 is mounted on the lower arm 140 to ensure that the slider and the slide rail can be smoothly connected.

[0047] The lower arm 140 is attached to the slider on both the left and right sides and connected with bolts. The slider slides along the slide rail, which can prevent the lower arm 140 from rotating when the crank is rotated, and also provides additional support strength for the lower arm 140, which can better fix the iron core.

[0048] Furthermore, the mounting bracket 110 includes: two support rods 111 spaced apart from each other, with a clearance space between the two support rods 111; a connecting plate 112 detachably connected to the support rods 111; wherein, the upper arm 120 is provided on the connecting plate 112.

[0049] In this embodiment, the mounting frame 110 includes support rods 111 and connecting plate 112. The mounting frame 110 includes two support rods 111, which are spaced apart from each other and maintain a certain distance. This arrangement creates a clearance space between the two support rods 111, which facilitates the installation of other components and also increases the stability and load-bearing capacity of the mounting frame 110.

[0050] The connecting plate 112 and the support rod 111 can be detachably connected, allowing the connecting plate 112 to be flexibly installed or removed according to actual needs, thereby improving the applicability and flexibility of the installation position of the cantilever arm 120. In addition, the setting of the connecting plate 112 also enhances the overall structural stability of the mounting frame 110.

[0051] Furthermore, the connecting plate 112 is provided with multiple threaded holes to adjust the installation height of the cantilever arm 120.

[0052] Understandably, multiple threaded holes are provided on opposite sides of the connecting plate 112, and fasteners are used to fix the connecting plate 112 to the support rod 111. The multiple threaded holes allow users to easily adjust the installation height of the cantilever arm 120 according to actual needs. Through these threaded holes, users can easily screw in or out bolts to adjust the height of the cantilever arm 120. This design not only improves the flexibility of the equipment but also ensures the simplicity and precision of the installation process.

[0053] Specifically, such as Figure 7 , Figure 8 and Figure 9 As shown, the assembly platform also includes: a first base plate 113 with a rotation center 1160; a second base plate 114, which is rotatably connected to the first base plate 113 around the rotation center 1160; and a mounting base 115, which is located on the second base plate 114, with the upper cantilever arm 120 and the lower cantilever arm 140 both located on the mounting base 115.

[0054] In this embodiment, the assembly platform further includes a first base plate 113, a second base plate 114, and a mounting base 115. The first base plate 113 and the second base plate 114 are rectangular in shape, with the second base plate 114 stacked on top of the first base plate 113. A rotation center 1160 is provided on the first base plate 113, which is the core of the entire assembly platform's rotation mechanism. The first base plate 113 serves as a foundation, providing stable support for the entire platform. The second base plate 114 is connected to the first base plate 113 via the rotation center 1160, allowing them to rotate relative to each other around the rotation center 1160. The rotation center 1160 includes a first circular hole in the first base plate 113 and a second circular hole in the second base plate 114. Bearings are installed in the first and second circular holes, allowing the second base plate 114 to rotate and its angle and position to be adjusted as needed.

[0055] like Figure 9 As shown, the mounting base 115 is rectangular in shape and is fixed to the second base plate 114, for example, by welding. The mounting base 115 can provide reliable mounting for the support rod 111.

[0056] Furthermore, combining Figure 7 and Figure 8 As shown, the assembly platform also includes a limiting mechanism 116, which is disposed on the first base plate 113 and the second base plate 114 to limit the rotation angle of the second base plate 114.

[0057] The main function of the limiting mechanism 116 is to limit and control the rotation angle of the second base plate 114, enabling fine-tuning of the assembly angle. This design effectively prevents excessive rotation of the second base plate 114 during use, thus avoiding potential accidents or damage. The presence of the limiting mechanism 116 not only improves the stability and reliability of the assembly platform but also provides users with a safer operating environment.

[0058] The limiting mechanism 116 includes: four limiting rods 1161 on the first base plate 113; a rotating member 1162 on the limiting rods 1161; four first arc-shaped grooves 1163 on the second base plate 114, each corresponding to one of the four limiting rods 1161; and two second arc-shaped grooves 1164 on the mounting base 115, each corresponding to one of the two first arc-shaped grooves 1163. The rotating member 1162 is located within the first arc-shaped grooves 1163 and the second arc-shaped grooves 1164 and can slide within them.

[0059] In this embodiment, the limiting mechanism 116 includes limiting rods 1161, a first arc-shaped groove 1163, and a second arc-shaped groove 1164. The limiting rods 1161 are an important component of the limiting mechanism 116, and four of them are evenly distributed around the rotation center 1160 on the first base plate 113. The limiting rods 1161 can be studs. The limiting rods 1161 extend into the corresponding first arc-shaped groove 1163 and second arc-shaped groove 1164, thereby limiting the range of motion of the second base plate 114 and the mounting base 115, ensuring that they move within a predetermined trajectory. The rotating component 1162 can be a tapered roller bearing, disposed on the limiting rods 1161, which can improve the flexibility and stability of the entire assembly step during rotation.

[0060] Mounting base 115 is welded to the second base plate 114 and has a set of arc-shaped openings, namely the second arc-shaped grooves 1164, which correspond to the first arc-shaped groove 1163. In use, the middle openings of the first base plate 113 and the second base plate 114 are connected by bearings. The studs of the first base plate 113 pass through the arc-shaped holes of the second base plate 114 and are respectively fitted with tapered roller bearings. When the second base plate 114 and the cantilever structure mounted on it are rotated, the central bearing rotates, and the tapered roller bearings at the four corners can slide in the corresponding arc-shaped grooves, so that the assembly platform can rotate within a certain range.

[0061] In summary, the limiting mechanism 116 includes four limiting rods 1161, four rotating members 1162, four first arc-shaped grooves 1163, and two second arc-shaped grooves 1164. These components work together to allow the rotating members 1162 to slide within the first arc-shaped grooves 1163 and the second arc-shaped grooves 1164, thereby achieving the function of the limiting mechanism 116. Through this design, the limiting mechanism 116 can effectively limit the movement range of the assembly platform, ensuring its movement within a predetermined trajectory, thus improving the stability and reliability of the entire system.

[0062] Furthermore, the assembly platform also includes a diagonal brace, one end of which is connected to the second base plate 114, and the other end of which is connected to the side of the assembly platform opposite to the cantilever arm 120.

[0063] Two diagonal braces can be installed, spaced apart from each other. One end of each brace is connected to the second base plate 114, ensuring the stability and robustness of the overall structure. The other end of the brace is connected to the mounting frame 110 of the assembly platform, further enhancing the support and balance of the entire platform and improving overall stability and safety. Additionally, manual force can be applied to the diagonal braces to facilitate the sliding of the assembly platform on the track section.

[0064] The amorphous three-dimensional coiled iron core assembly device also includes: a triangular guide rail with three track segments arranged at a 120° angle around the track center; an assembly platform slidably connected to the corresponding track segments, the assembly platform including an upper cantilever arm 120 and a lower cantilever arm 140, which are suitable for attaching the coiled iron core; and a drive mechanism connected to the assembly platform, which is suitable for driving the assembly platform to slide on the corresponding track segments so that the three assembly platforms move towards the track center respectively to complete the assembly of the coiled iron core.

[0065] In this embodiment, the amorphous three-dimensional wound core assembly device includes a triangular guide rail, an assembly platform, and a drive mechanism, aiming to improve assembly efficiency and accuracy. Three track segments are arranged in a ring around the center of the track, with an included angle of 120° between adjacent track segments. An assembly platform is slidably connected to each track segment. This design ensures that when the three assembly platforms move towards the center of the track on their respective track segments, the wound cores hooked onto the three assembly platforms are assembled at 120° angles to each other, with each pair of adjacent cores closely arranged and their diameter ends aligned flatly. Insulating cardboard is inserted between each pair of adjacent cores. After the cores are assembled vertically and the equilateral triangle is symmetrical, a layer of insulating tape is evenly wrapped around the circular core column and cured with a drying lamp, completing the assembly of the wound core.

[0066] The assembly platform is one of the core components of the device, connected to the corresponding track section via a sliding connection. The assembly platform design comprises two main parts: an upper cantilever arm 120 and a lower cantilever arm 140. The design of these two arms allows for easy attachment and fixation of the coiled iron core, thus providing stable support for the assembly process.

[0067] To enable the assembly platform to move along the track sections, the device is also equipped with a drive mechanism. Connected to the assembly platform, the drive mechanism, through precise control, can drive the assembly platform to slide along the corresponding track sections. This sliding mechanism allows the three assembly platforms to move towards the center of the track, thereby achieving precise assembly of the coiled iron core.

[0068] The entire device is designed with ease of operation and high assembly efficiency in mind. The coordinated operation of the triangular guide rails and drive mechanism ensures smooth and accurate assembly of the coiled iron core. This design not only improves production efficiency but also guarantees assembly quality, providing strong technical support for manufacturing high-quality amorphous three-dimensional coiled iron cores.

[0069] After the amorphous three-dimensional wound core is formed, it is changed from a horizontal position to an upright position and then transported to the assembly device.

[0070] Place the upper yoke of the iron core smoothly on the upper cantilever arm 120 of the assembly platform, and then adjust the height of the lower cantilever arm 140 so that the lower cantilever arm 140 is close to the lower yoke of the iron core to fix the iron core.

[0071] The assembly device has three assembly stands, which are at a 120° angle to each other. The three iron core frames are placed on the three assembly stands respectively, and the angles of the assembly stands are finely adjusted while the three iron cores are slowly brought together.

[0072] After adjusting to the appropriate angle, copper sheets were placed between the three frames and then brought together. The fixing sleeves were used to secure them firmly, thus completing the assembly of the coiled iron core.

[0073] Obviously, the above embodiments are merely examples for clear illustration and are not intended to limit the implementation.

[0074] For those skilled in the art, various variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom remain within the protection scope of this invention.

Claims

1. An amorphous three-dimensional wound iron core assembly device, characterized in that, The assembly bench comprises: a mounting frame; a cantilever arm arranged on the mounting frame; an adjusting mechanism arranged on the mounting frame; a lower cantilever arm arranged below the upper cantilever arm and connected with the adjusting mechanism, the adjusting mechanism being adapted to adjust the lower cantilever arm to approach or move away from the upper cantilever arm, and the upper cantilever arm and the lower cantilever arm being adapted to hang the iron core.

2. The amorphous cubic core assembling device according to claim 1, wherein The mounting frame has a clearance space, and the adjusting mechanism comprises: a lead screw connected to the mounting frame; a handle arranged at the upper end of the lead screw; a connecting nut sleeved on the lead screw and threadedly connected with the lead screw; wherein the lower cantilever arm is connected with the connecting nut, and the lower cantilever arm penetrates through the clearance space and extends below the upper cantilever arm.

3. The amorphous cubic core assembling device according to claim 2, wherein The mounting frame has a clearance space, and the adjusting mechanism further comprises: a slide rail assembly arranged in the clearance space and on the mounting frame at the corresponding side; a slide block assembly arranged on the lower cantilever arm and slidably connected with the slide rail assembly.

4. The amorphous cubic core assembling device according to claim 2, wherein The mounting frame comprises: two support rods arranged at intervals to form the clearance space therebetween; a connecting plate detachably connected with the support rods; wherein the upper cantilever arm is arranged on the connecting plate.

5. The amorphous cubic core assembling device according to claim 4, wherein A plurality of threaded holes are arranged on the connecting plate to adjust the installation height of the upper cantilever arm.

6. The amorphous cubic core assembling device according to any one of claims 1 to 5, characterized in that, The assembly bench further comprises: a first bottom plate having a rotation center; a second bottom plate rotationally connected with the first bottom plate about the rotation center; a mounting seat arranged on the second bottom plate, and the upper cantilever arm and the lower cantilever arm being arranged on the mounting seat.

7. The amorphous cubic core assembling device according to claim 6, wherein The assembly bench further comprises a limiting mechanism arranged on the first bottom plate and the second bottom plate to limit the rotation angle of the second bottom plate.

8. The amorphous cubic core assembling device according to claim 7, wherein The limiting mechanism comprises: four limiting rods arranged on the first bottom plate; a rotating member arranged on the limiting rod; four first arc-shaped grooves arranged on the second bottom plate one by one corresponding to the four limiting rods; two second arc-shaped grooves arranged on the mounting seat one by one corresponding to two of the first arc-shaped grooves; wherein the rotating member is arranged in and can slide in the first arc-shaped groove and the second arc-shaped groove.

9. The amorphous cubic core assembling device according to claim 6, wherein The assembly bench further comprises a diagonal pull rod, one end of the diagonal pull rod being connected to the second bottom plate, and the other end of the diagonal pull rod being connected to the side of the assembly bench opposite to the upper cantilever arm.

10. The amorphous cubic core assembling device according to any one of claims 1 to 5, characterized by Further comprising: a triangular guide rail having a track center and three track segments arranged at an angle of 120° around the track center in sequence, the assembly bench being slidably connected to the corresponding track segment; a driving mechanism connected with the assembly bench, the driving mechanism being adapted to drive the assembly bench to slide on the corresponding track segment to realize that the three assembly benches respectively move towards the track center to complete the assembly of the iron core.