Thermal management unit

By setting up independent heat exchange pipelines for the battery end and energy storage end in the thermal management unit, and rationally arranging the pipe openings between the partitions, the problems of compact water pipe layout and wind resistance are solved, achieving efficient heat exchange and space utilization.

CN223771159UActive Publication Date: 2026-01-06ZEPHYR INTELLIGENT SYST (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422883567.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-01-06
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Within the limited space of the unit, how can we arrange the water pipe routing compactly, leave space for key components, and reduce the footprint and wind resistance?

Method used

By setting independent heat exchange pipelines for the battery end and energy storage end in the thermal management unit, and accommodating them between the corresponding partitions, the pipe openings are arranged in a reasonable manner to form independent airflow channels, thereby reducing the floor space and wind resistance.

Benefits of technology

This achieves a compact layout of all pipelines, improves space utilization and heat exchange efficiency, and enhances the stability and seismic resistance of the system.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a heat management unit, and relates to the technical field of energy storage heat management, and the heat management unit comprises a first partition plate, a second partition plate, a battery end heat exchange pipeline, an energy storage end heat exchange pipeline and a fan; the battery end heat exchange pipeline and the energy storage end heat exchange pipeline are contained in a containing space between a first partition plate and a second partition plate which are oppositely arranged, the battery end heat exchange pipeline and the energy storage end heat exchange pipeline are arranged on one side of the first partition plate, and the fan is arranged on the other side of the first partition plate. The battery end heat exchange pipeline comprises a first liquid inlet and a first liquid outlet, the energy storage end heat exchange pipeline comprises a second liquid inlet and a second liquid outlet, and the first liquid inlet, the first liquid outlet, the second liquid inlet and the second liquid outlet are formed in the end, close to the second partition plate, in the containing space and distributed at the two ends of the second partition plate. Therefore, the fan is unilaterally placed in the heat management unit, the wind resistance of the unit is reduced, the heat exchange efficiency is improved, the liquid outlets and the liquid inlets of the pipelines are arranged on the same side, and the space utilization rate is improved.
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Description

Technical Field

[0001] This application relates to the field of battery thermal management technology, and in particular to a thermal management unit. Background Technology

[0002] The water circulation system of an energy storage liquid-cooled unit is an indispensable part of the energy storage system and a major component of the cost of the thermal management unit. Therefore, the quality of the piping in the water system of the thermal management unit is crucial to the stable operation of the entire unit. However, high-configuration energy storage units involve many critical components, and within the limited space of the unit, how to compactly arrange the water pipe routing, leave space for critical components, and achieve the effects of reducing floor space and wind resistance are issues that designers need to focus on. Therefore, there is a need to provide an improved energy storage thermal management water system and thermal management unit to solve at least one of the aforementioned problems in the existing technology. Utility Model Content

[0003] To address the problems existing in the prior art, this application provides a thermal management unit that reduces the space footprint and wind resistance by setting heat exchange pipelines on both the battery end and the energy storage end on one side. By rationally arranging the pipe openings, a compact layout of the pipelines is achieved.

[0004] This application provides a thermal management unit, which includes: a first partition, a second partition, a battery-side heat exchange pipeline, an energy storage-side heat exchange pipeline, and a fan;

[0005] The battery-side heat exchange pipeline and the energy storage-side heat exchange pipeline are housed in the accommodating space between the first partition and the second partition, which are arranged opposite to each other. The battery-side heat exchange pipeline and the energy storage-side heat exchange pipeline are arranged on one side of the first partition, and the fan is arranged on the other side of the first partition.

[0006] The battery-side heat exchange pipeline includes a first liquid inlet and a first liquid outlet, and the energy storage-side heat exchange pipeline includes a second liquid inlet and a second liquid outlet. The first liquid inlet, the first liquid outlet, the second liquid inlet, and the second liquid outlet are located at one end of the accommodating space near the second partition and are distributed at both ends of the second partition.

[0007] In a possible implementation, the second partition includes a first mounting position, a second mounting position, and a ventilation mesh. The first liquid inlet, the second liquid inlet, and the second liquid outlet are located at the first mounting position, the first liquid outlet is located at the second mounting position, and the ventilation mesh is located between the first mounting position and the second mounting position.

[0008] In a possible implementation, the battery-side heat exchange pipeline includes a battery-side controller, and the energy storage-side heat exchange pipeline includes an energy storage-side controller.

[0009] The battery-side controller and the energy storage-side controller are located on one side of the accommodating space near the first partition, with the battery-side controller and the energy storage-side controller being arranged adjacent to each other.

[0010] In a possible implementation, the thermal management unit further includes a fixed pressure plate; at least one of the first liquid inlet, the first liquid outlet, the second liquid inlet, and the second liquid outlet is fixedly connected to the second partition plate via the fixed pressure plate.

[0011] In a possible implementation, the thermal management unit further includes a battery pack and an energy storage device;

[0012] The first liquid outlet is connected to the battery pack, and the second liquid outlet is connected to the energy storage device;

[0013] The first partition is disposed between the battery pack and the battery end heat exchange pipeline, and the first partition is disposed between the energy storage device and the energy storage end heat exchange pipeline.

[0014] In a possible implementation, the thermal management unit further includes a liquid replenishment pipeline, which is connected to the battery-side heat exchange pipeline and the energy storage-side heat exchange pipeline, respectively.

[0015] The replenishment pipeline includes a replenishment port, which is located adjacent to the first outlet.

[0016] In a possible implementation, the replenishment pipeline includes a first replenishment pipeline and a second replenishment pipeline. The first replenishment pipeline is connected to the heat exchange pipeline at the battery end, and the second replenishment pipeline is connected to the heat exchange pipeline at the energy storage end. The first replenishment pipeline and the second replenishment pipeline are arranged at intervals.

[0017] In a possible implementation, the thermal management unit further includes a common heat exchanger, which is connected to both the battery-side heat exchange pipeline and the energy storage-side heat exchange pipeline.

[0018] In a possible implementation, the battery-side heat exchange pipeline includes a first pump body, a plate heat exchanger, a heating device, and a first valve;

[0019] The first pump body, the common heat exchanger, the plate heat exchanger and the heating device are connected in sequence. The first valve is located between the common heat exchanger and the battery terminal controller. The first valve is used to control the connection status between the battery terminal controller and the common heat exchanger.

[0020] In a possible implementation, the energy storage end heat exchange pipeline includes a second pump body and a second valve;

[0021] The second pump body is connected to the common heat exchanger, and the second valve is installed on the pipeline between the common heat exchanger and the energy storage end controller. The second valve is used to adjust the connection state between the second pump body and the energy storage end controller.

[0022] The thermal management unit provided in this application has at least the following beneficial effects:

[0023] This application provides a thermal management unit, comprising: a first partition, a second partition, battery-side heat exchange pipes, energy storage-side heat exchange pipes, and a fan. The battery-side and energy storage-side heat exchange pipes are housed in a space between the opposing first and second partitions. The battery-side and energy storage-side heat exchange pipes are located on one side of the first partition, and the fan is located on the other side of the first partition. The battery-side heat exchange pipes include a first inlet and a first outlet, and the energy storage-side heat exchange pipes include a second inlet and a second outlet. The first inlet, first outlet, second inlet, and second outlet are located near one end of the second partition in the space and are distributed at both ends of the second partition. Thus, the fan is placed on the other side of the first partition, forming an independent airflow channel, achieving more efficient heat exchange. By placing the inlets and outlets of each pipe on the same side, the occupied area of ​​each component is reduced, improving space utilization. Attached Figure Description

[0024] To more clearly illustrate the technical solutions and advantages in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of a thermal management unit provided in an embodiment of this application;

[0026] Figure 2 This is a schematic diagram of the structure of a heat exchange pipeline assembly provided in an embodiment of this application;

[0027] Figure 3 An exploded view of a heat exchange piping assembly provided in an embodiment of this application;

[0028] Figure 4 This is a schematic diagram of the structure of a heat exchange pipeline assembly provided in an embodiment of this application;

[0029] Figure 5This is a schematic diagram of the structure of a battery-end heat exchange pipeline provided in an embodiment of this application;

[0030] Figure 6 This is a schematic diagram of the structure of a heat exchange pipeline at the energy storage end, provided in an embodiment of this application.

[0031] The corresponding reference numerals in the figure are:

[0032] 11. First partition; 12. Second partition; 2. Battery end heat exchange pipeline; 21. Battery end controller; 221. First liquid inlet; 222. First liquid outlet; 23. First pump body; 24. Common heat exchanger; 25. Plate heat exchanger; 26. Heating device; 27. First valve; 28. Expansion tank; 3. Energy storage end heat exchange pipeline; 31. Energy storage end controller; 321. Second liquid inlet; 322. Second liquid outlet; 33. Second pump body; 34. Second valve; 4. Liquid replenishment pipeline; 41. Liquid replenishment port; 42. First liquid replenishment pipeline; 43. Second liquid replenishment pipeline. Detailed Implementation

[0033] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0034] The term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of this application. In the description of this application, it should be understood that the terms "upper," "lower," "top," "bottom," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Moreover, the terms "first," "second," etc., are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein.

[0035] The following description, in conjunction with the accompanying drawings, introduces a thermal management unit provided by an embodiment of this application. The thermal management unit of this application is particularly suitable for scenarios where energy storage liquid cooling units regulate temperature.

[0036] Please refer to Figure 1-6 This application provides a thermal management unit, which includes: a first partition 11, a second partition 12, a battery-side heat exchange pipeline 2, an energy storage-side heat exchange pipeline 3, and a fan; the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are housed in a space between the opposing first partition 11 and the second partition 12, the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are located on one side of the first partition 11, and the fan is located on the other side of the first partition 11; the battery-side heat exchange pipeline 2 includes a first liquid inlet 221 and a first liquid outlet 222, and the energy storage-side heat exchange pipeline 3 includes a second liquid inlet 321 and a second liquid outlet 322. The first liquid inlet 221, the first liquid outlet 222, the second liquid inlet 321, and the second liquid outlet 322 are located in the space near one end of the second partition 12, and are distributed at both ends of the second partition 12. In this way, the fan is set on one side relative to the housing space, forming an independent airflow channel, ensuring that the cooling airflow can effectively pass through the heat exchange pipes 3 of the battery end and the energy storage end, thereby achieving more efficient heat exchange; the battery end and the energy storage end are respectively provided with independent liquid inlet and liquid outlet, and are distributed near the end of the second partition 12, thereby effectively utilizing the space, reducing the area occupied by each component, and improving the space utilization rate.

[0037] Specifically, the first partition 11 and the second partition 12 isolate the thermal management unit into a first zone, a second zone, and a third zone. The second zone is located between the first and third zones. The first zone is used to house the fan, the second zone is used to house the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3, and the third zone is used to house the battery pack and the energy storage device. Both the energy storage-side heat exchange pipeline 3 and the battery-side heat exchange pipeline 2 are used to connect to the client-side pipeline, which includes the battery pack and the energy storage device.

[0038] Specifically, the second partition 12 includes a first mounting position, a second mounting position, and a ventilation screen. A first liquid inlet 221, a second liquid inlet 321, and a second liquid outlet 322 are located at the first mounting position, and the first liquid outlet 222 is located at the second mounting position. The ventilation screen is positioned between the first and second mounting positions. By placing the ventilation screen between the first and second mounting positions, the airflow generated by the fan can be evenly distributed, forming a stable airflow channel and effectively promoting heat exchange. The liquid inlet and outlet are located at two different mounting positions, fully utilizing the space of the second partition 12 and improving the stability of the thermal management unit.

[0039] Specifically, the first mounting position is on the right side of the second partition 12, and the second mounting position is on the left side of the second partition 12. The ventilation mesh is set between the first and second mounting positions to prevent ventilation dead zones within the thermal management unit. The plane of the first partition 11 is parallel to the plane of the second partition 12. A fan mounting position is provided on the first partition 11.

[0040] Specifically, the battery-side heat exchange pipeline 2 includes a battery-side controller, and the energy storage-side heat exchange pipeline 3 includes an energy storage-side controller 31. The battery-side controller 21 and the energy storage-side controller 31 are disposed in the accommodating space near the first partition 11, with the battery-side controller 21 and the energy storage-side controller 31 arranged adjacent to each other. In this way, the controllers are placed close to the first partition 11, reducing the complexity of management and layout. When the cooling airflow passes through the first partition 11, it can carry away the heat generated by each controller, thereby improving the overall heat dissipation efficiency of the system.

[0041] Specifically, the edge of the battery-side controller 21 is provided with a first interface for connecting to the battery-side heat exchange pipeline 2, and the edge of the energy storage-side controller 31 is provided with a second interface for connecting to the energy storage-side heat exchange pipeline 3. The first and second interfaces are located on the same side. Both the battery-side controller 21 and the energy storage-side controller 31 are vertically arranged, that is, the plane of the battery-side controller 21 is parallel to the plane of the first partition 11.

[0042] Furthermore, the thermal management unit also includes a fixed pressure plate; at least one of the first liquid inlet 221, the first liquid outlet 222, the second liquid inlet 321, and the second liquid outlet 322 is fixedly connected to the second partition 12 via the fixed pressure plate. The fixed pressure plate provides additional mechanical support, enhances the connection strength between each pipe and the second partition 12, and prevents loosening of connections or liquid leakage due to external forces or vibrations. The use of the fixed pressure plate can effectively improve the seismic resistance and fatigue resistance of the thermal management unit.

[0043] In this embodiment, the first water inlet pipe where the first liquid inlet is located, the first water outlet pipe where the first liquid outlet is located, the second water inlet pipe where the second liquid inlet is located, and the second water outlet pipe where the second liquid outlet is located are installed at their respective mounting positions on the second partition. By setting fixed pressure plates at each mounting position on the second partition, each pipe is fixedly connected to the second partition.

[0044] Specifically, the fixed pressure plate includes a first pressure plate and a second pressure plate, which are respectively disposed on the two side plates of the second partition.

[0045] In this embodiment, there is a first distance between the energy storage controller 31 and the first partition 11, and a second distance between the battery controller 21 and the first partition 11. The first distance is less than the second distance.

[0046] Furthermore, the thermal management unit also includes a battery pack and an energy storage device; a first liquid outlet 222 is connected to the battery pack, and a second liquid outlet 322 is connected to the energy storage device; a first partition 11 is disposed between the battery pack and the battery-side heat exchange pipeline 2, and also between the energy storage device and the energy storage-side heat exchange pipeline 3. This separation of the battery pack and energy storage device from their corresponding heat exchange pipelines effectively reduces heat transfer during the heat exchange process, ensuring that the battery pack and energy storage device operate within a safe temperature range. The first liquid outlet 222 and the second liquid outlet 322 are respectively connected to the battery pack and the energy storage device, ensuring that the cooling medium directly enters the target component after passing through the corresponding heat exchange pipelines, achieving rapid heat transfer and dissipation.

[0047] Specifically, the first liquid outlet 222 and the first liquid inlet 221 are provided with NW26 connectors to connect to the battery pack; the second liquid outlet 322 and the second liquid inlet 321 are provided with CQC18 connectors to connect to the energy storage device; the first partition 11 is provided with a support member, which can be fixedly connected to the connectors of each pipeline.

[0048] Furthermore, the thermal management unit also includes a replenishment pipeline 4, which is connected to the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3, respectively. The replenishment pipeline 4 includes a replenishment port 41, which is adjacent to the first outlet 222. Thus, the replenishment pipeline 4 is directly connected to the heat exchange pipelines at both the battery and energy storage ends, enabling the cooling system to quickly replenish the cooling medium. This avoids reduced heat dissipation performance or overheating due to insufficient liquid level, thereby ensuring normal system operation and temperature control. Because the replenishment port 41 is close to the outlet, it more effectively prevents air from being introduced during the replenishment process, thus preventing the accumulation of air bubbles in the heat exchange pipeline.

[0049] Specifically, a replenishment valve is provided on the replenishment pipeline 4. By opening the replenishment valve, the cold medium enters the battery end heat exchange pipeline 2 and / or the energy storage end heat exchange pipeline 3 through the replenishment pipeline. The replenishment pipeline 4 is located on the side close to the first partition 11.

[0050] In one embodiment, the first inlet pipe where the first inlet is located, the first outlet pipe where the first outlet is located, the second inlet pipe where the second inlet is located, the second outlet pipe where the second outlet is located, and the replenishment pipe where the replenishment port is located are all installed at their respective mounting positions on the second partition. By setting a fixed pressure plate at each mounting position on the second partition, each pipe is fixedly connected to the second partition.

[0051] Specifically, the replenishment pipeline 4 includes a first replenishment pipeline 42 and a second replenishment pipeline 43. The first replenishment pipeline 42 is connected to the battery-side heat exchange pipeline 2, and the second replenishment pipeline 43 is connected to the energy storage-side heat exchange pipeline 3. The first replenishment pipeline 42 and the second replenishment pipeline 43 are arranged alternately. In this way, the separation of the first replenishment pipeline 42 and the second replenishment pipeline 43 can effectively prevent cross-contamination of the cooling medium at the battery end and the energy storage end during the replenishment process, ensure the cleanliness of the cooling systems at both ends, and also optimize the pipeline layout.

[0052] Understandably, existing thermal management units often have four-way valves, eight-way valves, etc., installed in their heat exchange pipelines to regulate temperature, but they are essentially a single heat exchange pipeline. This application has two independent sets of pipelines, namely the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3, which improves the reliability of the entire thermal management unit.

[0053] Specifically, both the first replenishment pipe 42 and the second replenishment pipe 43 are flexible pipes. In one possible embodiment, the first replenishment pipe 42 and the second replenishment pipe 43 are arranged in parallel, and both are located below the first outlet 222.

[0054] Furthermore, the thermal management unit also includes a common heat exchanger 24, which is connected to both the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3. The common heat exchanger 24 reduces the complex piping connections required by independent heat exchangers, making the piping layout more compact, simplifying the structural design, and helping to reduce the weight of the thermal management unit.

[0055] Specifically, in the battery-side heat exchange pipeline 2, the first pump body 23 is connected to the common heat exchanger 24 through the first rigid pipe. The outlet of the common heat exchanger 24 is connected to the plate heat exchanger 25 through the second rigid pipe. The outlet of the first pump body 23 is connected to the battery-side controller 21 and the plate heat exchanger 25 respectively. The outlet on the same side of the plate heat exchanger 25 is connected to the PTC heater. In the energy storage-side heat exchange pipeline 3, the second pump body 33 is connected to the energy storage-side controller 31 and the common heat exchanger 24 through the third and fourth rigid pipes respectively. An actuator is provided on the second valve 34, which is used to control the opening degree of the second valve 34.

[0056] Specifically, the battery-side heat exchange pipeline 2 includes a first pump body 23, a plate heat exchanger 25, a heating device 26, and a first valve 27. The first pump body 23, the common heat exchanger 24, the plate heat exchanger 25, and the heating device 26 are connected in sequence. The first valve 27 is located between the common heat exchanger 24 and the battery-side controller 21. The first valve 27 is used to control the connection state between the battery-side controller 21 and the common heat exchanger 24. In this way, the first valve 27 can independently control the connection state between the battery-side controller 21 and the common heat exchanger 24, thereby flexibly adjusting the flow path of the cold medium. When rapid temperature adjustment is required, the introduction of the valve can effectively guide the fluid to preferentially pass through the common heat exchanger 24 or the plate heat exchanger 25, ensuring that the heat exchange efficiency of the system is maximized, allowing the battery to operate within the optimal temperature range.

[0057] Specifically, the battery-side heat exchange pipeline 2 includes a pressure sensor holder, a pressure sensor, a temperature sensor holder, a temperature sensor, a filter, a first pump body 23, a common heat exchanger 24, a first valve 27, a plate heat exchanger 25, a battery-side controller 21, a heating device 26, and an expansion tank 28. The pressure sensor holder is used to install the pressure sensor, the temperature sensor holder is used to install the temperature sensor, and the first valve 27 is a switch-type three-way valve, that is, the first valve 27 is used to adjust the opening and closing state of the battery-side controller 21 and the battery-side heat exchange pipeline 2.

[0058] Specifically, pressure sensors and temperature sensors are installed on the heat exchange pipeline 2 at the battery end near the first liquid inlet 221 and near the first liquid outlet 222.

[0059] Specifically, the battery-side heat exchange pipeline 2 includes a replenishment branch and an expansion tank 28. The expansion tank 28 is installed on the replenishment branch, which is connected to the battery-side heat exchange pipeline 2. The expansion tank 28 is located adjacent to the first pump body 23. In this way, the expansion tank 28 effectively collects and releases air within the system during the replenishment process, thereby reducing bubble formation, preventing cavitation, and improving the stability of the coolant circulation. The installation of the expansion tank 28 on the replenishment branch and its proximity to the first pump body 23 reduces the need for additional piping, making the system structure more compact, easier to install and maintain, and saving space and cost.

[0060] Specifically, the expansion tank 28 is used to replenish the liquid in the battery-side heat exchange pipeline 2. The expansion tank 28 has a volume of 1L and is installed on the pipeline between the heating device 26 and the first liquid outlet 222. The expansion tank 28 is also installed on the energy storage-side heat exchange pipeline 3, and the specifications of the expansion tanks 28 in the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are the same.

[0061] Specifically, the energy storage end heat exchange pipeline 3 includes a second pump body 33 and a second valve 34. The second pump body 33 is connected to the common heat exchanger 24, and the second valve 34 is installed on the pipeline between the common heat exchanger 24 and the energy storage end controller 31. The second valve 34 is used to regulate the connection state between the second pump body 33 and the energy storage end controller 31. By controlling the connection state between the common heat exchanger 24 and the energy storage end controller 31, the thermal management unit can effectively manage the flow rate of the coolant. When the cooling demand is low, the second valve 34 can be closed or partially closed, thereby reducing unnecessary fluid circulation, reducing the workload of the pump body, saving energy consumption, and extending the service life of the pump body. The second valve 34 isolates the pipeline between the energy storage end controller 31 and the common heat exchanger 24, allowing for quick cutoff of the liquid flow during maintenance or repair, facilitating segmented maintenance of the system without affecting the normal operation of other circuits.

[0062] Specifically, the energy storage end heat exchange pipeline 3 includes a pressure sensor holder, a pressure sensor, a temperature sensor holder, a temperature sensor, an expansion tank 28, a filter, a second pump body 33, a common heat exchanger 24, a second valve 34, an energy storage end controller 31, an automatic exhaust valve, and a drain valve. The pressure sensor holder is used to install the pressure sensor, the temperature sensor holder is used to install the temperature sensor, and the second valve 34 is a proportional three-way valve. That is, the first valve 27 is used to adjust the ratio of the coolant between the energy storage end controller 31 and the energy storage end heat exchange pipeline 3.

[0063] The following describes the disassembly and assembly process of the thermal management unit in this application embodiment, using a specific application scenario as an example:

[0064] First, a first partition 11 and a second partition 12 are installed in the frame of the thermal management unit. Components such as a common heat exchanger 24, a plate heat exchanger 25, a first pump body 23, and a second pump body 33 are installed in the accommodating space formed by the first partition 11 and the second partition 12.

[0065] Then, the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are respectively installed in the accommodating space, and connected to the common heat exchanger 24, plate heat exchanger 25, first pump body 23, second pump body 33, first valve 27 and second valve 34. Temperature sensors and water pressure sensors are installed on the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3.

[0066] Finally, install the fan in the first area, install the battery pack and energy storage device in the third area, connect the battery pack and battery end heat exchange pipe 2, connect the energy storage device to the energy storage end heat exchange pipe 3, and then assemble the thermal management unit frame.

[0067] The following describes specific embodiments of this application based on the above technical solution.

[0068] Example 1

[0069] Please refer to Figure 1-6 This application provides a thermal management unit, which includes: a first partition 11, a second partition 12, a battery-side heat exchange pipeline 2, an energy storage-side heat exchange pipeline 3, and a fan; the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are housed in a space between the opposing first partition 11 and the second partition 12, the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 are located on one side of the first partition 11, and the fan is located on the other side of the first partition 11; the battery-side heat exchange pipeline 2 includes a first liquid inlet 221 and a first liquid outlet 222, and the energy storage-side heat exchange pipeline 3 includes a second liquid inlet 321 and a second liquid outlet 322. The first liquid inlet 221, the first liquid outlet 222, the second liquid inlet 321 and the second liquid outlet 322 are located in the space near one end of the second partition 12, and are distributed at both ends of the second partition 12.

[0070] The first partition 11 and the second partition 12 isolate the thermal management unit into a first area, a second area, and a third area. The second area is located between the first and third areas. The first area is used to house the fan, the second area is used to house the heat exchange components, including the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3. The third area is used to house the battery pack and the energy storage device. Both the energy storage-side heat exchange pipeline 3 and the battery-side heat exchange pipeline 2 are used to connect to the client-side pipeline, which includes the battery pack and the energy storage device. The second partition 12 includes a first mounting position, a second mounting position, and a ventilation mesh. The first liquid inlet 221, the second liquid inlet 321, and the second liquid outlet 322 are located at the first mounting position, the first liquid outlet 222 is located at the second mounting position, and the ventilation mesh is located between the first and second mounting positions. The thermal management unit also includes a fixing plate; the first liquid inlet 221, the first liquid outlet 222, the second liquid inlet 321, and the second liquid outlet 322 are all fixedly connected to the second partition 12 via the fixing plate.

[0071] The thermal management unit also includes a battery pack and an energy storage device. A first liquid outlet 222 is connected to the battery pack, and a second liquid outlet 322 is connected to the energy storage device. A first partition 11 is disposed between the battery pack and the battery-side heat exchange pipeline 2, and also between the energy storage device and the energy storage-side heat exchange pipeline 3. NW26 connectors are provided on the first liquid outlet 222 and the first liquid inlet 221 to connect to the battery pack; CQC18 connectors are provided on the second liquid outlet 322 and the second liquid inlet 321 to connect to the energy storage device. A support is provided on the first partition 11, which can be fixedly connected to the connectors of each pipeline. The thermal management unit also includes a common heat exchanger 24, which is connected to both the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3.

[0072] The battery-side heat exchange pipeline 2 includes a battery-side controller 21, and the energy storage-side heat exchange pipeline 3 includes an energy storage-side controller 31. The battery-side controller 21 and the energy storage-side controller 31 are located in the accommodating space near the first partition 11, with the battery-side controller 21 and the energy storage-side controller 31 arranged adjacent to each other. The battery-side heat exchange pipeline 2 includes a first pump body 23, a plate heat exchanger 25, a heating device 26, and a first valve 27. The first pump body 23, the common heat exchanger 24, the plate heat exchanger 25, and the heating device 26 are connected sequentially. The first valve 27 is located between the common heat exchanger 24 and the battery-side controller 21, and is used to control the connection status between the battery-side controller 21 and the common heat exchanger 24. The battery-side heat exchange pipeline 2 includes a replenishment branch and an expansion tank 28. The expansion tank 28 is located on the replenishment branch, which is connected to the battery-side heat exchange pipeline 2, and is arranged adjacent to the first pump body 23.

[0073] The heat exchange pipeline 3 at the energy storage end includes a second pump body 33 and a second valve 34; the second pump body 33 is connected to the common heat exchanger 24, and the second valve 34 is installed on the pipeline between the common heat exchanger 24 and the energy storage end controller 31. The second valve 34 is used to adjust the connection state between the second pump body 33 and the energy storage end controller 31.

[0074] Example 2

[0075] The difference between Example 2 and Example 1 is that a replenishment valve is provided on the replenishment pipeline 4. By opening the replenishment valve, the refrigerant enters the battery-side heat exchange pipeline 2 and the energy storage-side heat exchange pipeline 3 through the replenishment pipeline 4. The replenishment pipeline 4 is located on the side close to the first partition 11. The replenishment pipeline 4 includes a first replenishment pipe 42 and a second replenishment pipe 43. The first replenishment pipe 42 is connected to the battery-side heat exchange pipeline 2, and the second replenishment pipe 43 is connected to the energy storage-side heat exchange pipeline 3. The first replenishment pipe 42 and the second replenishment pipe 43 are arranged alternately. Both the first replenishment pipe 42 and the second replenishment pipe 43 are flexible pipes.

[0076] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A thermal management unit, characterized by, The heat management unit comprises a first partition plate (11), a second partition plate (12), a battery end heat exchange pipeline (2), an energy storage end heat exchange pipeline (3) and a fan; The battery end heat exchange pipeline (2) and the energy storage end heat exchange pipeline (3) are accommodated in an accommodation space between the oppositely arranged first partition plate (11) and the second partition plate (12), the battery end heat exchange pipeline (2) and the energy storage end heat exchange pipeline (3) are arranged on one side of the first partition plate (11), and the fan is arranged on the other side of the first partition plate (11); The battery end heat exchange pipeline (2) comprises a first liquid inlet (221) and a first liquid outlet (222), the energy storage end heat exchange pipeline (3) comprises a second liquid inlet (321) and a second liquid outlet (322), the first liquid inlet (221), the first liquid outlet (222), the second liquid inlet (321) and the second liquid outlet (322) are arranged at one end of the accommodation space close to the second partition plate (12) and are distributed on both ends of the second partition plate (12).

2. The thermal management pack of claim 1, wherein, The second partition plate (12) comprises a first mounting position, a second mounting position and a ventilation net, the first liquid inlet (221), the second liquid inlet (321) and the second liquid outlet (322) are arranged at the first mounting position, the first liquid outlet (222) is arranged at the second mounting position, and the ventilation net is arranged between the first mounting position and the second mounting position.

3. The thermal management pack of claim 1, wherein, The battery end heat exchange pipeline (2) comprises a battery end controller (21), and the energy storage end heat exchange pipeline (3) comprises an energy storage end controller (31); The battery end controller (21) and the energy storage end controller (31) are arranged at one side of the accommodation space close to the first partition plate (11), and the battery end controller (21) is arranged adjacent to the energy storage end controller (31).

4. The thermal management pack of any of claims 1-3, wherein, The heat management unit further comprises a fixed pressing plate; At least one of the first liquid inlet (221), the first liquid outlet (222), the second liquid inlet (321) and the second liquid outlet (322) is fixedly connected with the second partition plate (12) through the fixed pressing plate.

5. The thermal management pack of any of claims 1-3, wherein, The heat management unit further comprises a battery pack and an energy storage device; The first liquid outlet (222) communicates with the battery pack, and the second liquid outlet (322) communicates with the energy storage device; The first partition plate (11) is arranged between the battery pack and the battery end heat exchange pipeline (2), and the first partition plate (11) is arranged between the energy storage device and the energy storage end heat exchange pipeline (3).

6. The thermal management pack of any of claims 1-3, wherein, The heat management unit further comprises a liquid supplement pipeline (4), and the liquid supplement pipeline (4) communicates with the battery end heat exchange pipeline (2) and the energy storage end heat exchange pipeline (3) respectively; The liquid supplement pipeline (4) comprises a liquid supplement port (41), and the liquid supplement port (41) is arranged adjacent to the first liquid outlet (222).

7. The thermal management pack of claim 6, wherein, The liquid supplement pipeline (4) comprises a first liquid supplement pipeline (42) and a second liquid supplement pipeline (43), the first liquid supplement pipeline (42) is communicated with the battery end heat exchange pipeline (2), the second liquid supplement pipeline (43) is communicated with the energy storage end heat exchange pipeline (3), and the first liquid supplement pipeline (42) and the second liquid supplement pipeline (43) are arranged at intervals.

8. The thermal management pack of claim 3, wherein, The heat management unit further comprises a common heat exchanger (24), and the common heat exchanger (24) is communicated with the battery end heat exchange pipeline (2) and the energy storage end heat exchange pipeline (3) respectively.

9. The thermal management pack of claim 8, wherein, The battery end heat exchange pipeline (2) comprises a first pump body (23), a plate heat exchanger (25), a heating device (26) and a first valve (27); The first pump body (23), the common heat exchanger (24), the plate heat exchanger (25) and the heating device (26) are sequentially connected, the first valve (27) is arranged between the common heat exchanger (24) and a battery end controller (21), and the first valve (27) is used for controlling the communication state of the battery end controller (21) and the common heat exchanger (24).

10. The thermal management pack of claim 8, wherein, The energy storage end heat exchange pipeline (3) comprises a second pump body (33) and a second valve (34); The second pump body (33) is connected with the common heat exchanger (24), and the second valve (34) is arranged on a pipeline between the common heat exchanger (24) and an energy storage end controller (31), and the second valve (34) is used for adjusting the communication state of the second pump body (33) and the energy storage end controller (31).