Soft starter with good heat dissipation
The dual detachable dustproof mesh design solves the problems of dust accumulation and inconvenient maintenance in soft starters, achieving efficient heat dissipation and low-cost maintenance.
Patent Information
- Application Number
- CN202520294997.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The existing air-cooling method of soft starters is prone to dust accumulation, which can clog the heat dissipation holes. In addition, the fan is inconvenient to maintain, increasing maintenance costs and time.
It adopts a dual detachable dustproof mesh design, including a lower dustproof mesh and an upper dustproof mesh, combined with a pull-out plate and end cap, to achieve quick disassembly and assembly, avoid dust accumulation, and reduce maintenance difficulty.
It effectively reduces dust accumulation, improves heat dissipation efficiency, lowers maintenance costs, and enables a quick and convenient maintenance process.
Smart Images

Figure CN223771960U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a soft starter with good heat dissipation. Background Technology
[0002] In practical applications, the power components (such as thyristors and IGBTs) inside soft starters generate significant heat. Currently, most soft starters on the market use air cooling, typically employing fans and ventilation holes within the soft starter cabinet to quickly dissipate heat. This cooling method has the following significant drawbacks: 1. While the ventilation holes help dissipate heat, they also easily allow dust from the external environment to enter the equipment. After prolonged operation, dust accumulates in the cooling channels, clogging the ventilation holes, reducing cooling efficiency, and even causing overheating failures; 2. Traditional fans and dust filters are mostly non-removable, making it difficult for maintenance personnel to easily clean or replace them. When the fan accumulates dust or is damaged, the entire device needs to be disassembled for maintenance, greatly increasing maintenance costs and time. Therefore, improvements and optimizations are needed to address these issues. Utility Model Content
[0003] To address the above problems, the technical problem to be solved by this utility model is to provide a soft starter with good heat dissipation.
[0004] The technical solution adopted by this utility model of a soft starter with good heat dissipation includes: a soft starter base, a soft starter upper shell assembly, a wiring board assembly disposed in the soft starter base, a heat sink for heat conduction of internal components, a fan, a soft starter bottom sealing plate, a lower dustproof mesh plate, and a pull-out plate. The soft starter base is divided into an upper cavity and a lower cavity by an inner partition. The heat sink is placed in the lower cavity. A fan limiting groove for fixed installation of the fan is formed at the upper end of the lower cavity.
[0005] The lower end of the base cavity is provided with spaced main heat dissipation holes. The side wall of the base cavity near the main heat dissipation holes is provided with a base socket for inserting the lower dustproof mesh plate. The bottom sealing plate of the soft starter is provided with a bottom sealing plate receiving block. The bottom sealing plate receiving block is provided with a receiving block positioning groove for limiting the bottom of the lower dustproof mesh plate. The pull plate includes a pull plate end sealing part and a pull plate docking seat provided on the pull plate end sealing part. The pull plate docking seat is provided with a docking seat slot for engaging the side end of the lower dustproof mesh plate. The pull plate drives the lower dustproof mesh plate to be detachably placed in the lower cavity of the base.
[0006] The left and right ends of the pull-out plate end cap are provided with pull-out plate protrusions. The soft starter base is provided with a base positioning groove at the base socket for positioning the pull-out plate end cap. The base positioning groove is provided with the base socket. The side wall of the base positioning groove is provided with an inner base slot for engaging the pull-out plate protrusions. The outer end of the pull-out plate end cap is also provided with a pull-out plate handle for easy operation.
[0007] It also includes an upper dustproof mesh plate and an end cap. The end cap is detachably installed on the fan limiting groove. The upper dustproof mesh plate is placed between the fan and the end cap. The end cap includes an end cap body and an end cap rim. The end cap body has a cross-shaped limiting post inside. The cross-shaped limiting post has a limiting post positioning groove for the upper dustproof mesh plate to be fitted. The end cap body has an end cap exhaust port.
[0008] The left and right ends of the end cap are bent outward to form end cap elastic hooks, and the left and right ends of the fan limiting groove are provided with base second slots corresponding to the end cap elastic hooks.
[0009] The lower cavity of the base is provided with a second positioning groove on the inner wall of the side opposite to the base socket for positioning the front end of the lower dustproof mesh plate.
[0010] The advantages of this new type of soft starter with good heat dissipation are: the double dustproof mesh plate is detachable, which effectively reduces dust accumulation, avoids blockage of heat dissipation channels, and improves heat dissipation efficiency; the double dustproof mesh plate enables tool-free quick disassembly and assembly, reducing maintenance costs and making it faster and more convenient. Attached Figure Description
[0011] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0012] Figure 1 This is a schematic diagram of the structure of the soft starter with good heat dissipation of this utility model;
[0013] Figure 2 This is an exploded view of the heat-dissipating soft starter of this utility model;
[0014] Figure 3 This is a front structural diagram of the soft starter base of this utility model;
[0015] Figure 4 yes Figure 3 Enlarged image;
[0016] Figure 5 This is a schematic diagram of the back structure of the soft starter base of this utility model;
[0017] Figure 6 This is a schematic diagram of the bottom sealing plate of the soft starter of this utility model;
[0018] Figure 7 This is a schematic diagram of the back structure of the pull-out panel of this utility model;
[0019] Figure 8 This is a front structural diagram of the pull-out panel of this utility model;
[0020] Figure 9 This is a schematic diagram of the end cap structure of this utility model. Detailed Implementation
[0021] like Figure 1-9 As shown, the present invention relates to a soft starter with good heat dissipation, comprising a soft starter base 1, a soft starter upper shell assembly 2, a terminal block assembly 3 disposed within the soft starter base 1, a heat sink 4 for heat conduction of internal components, a fan 5, a soft starter bottom sealing plate 6, a lower dustproof mesh plate 9, and a pull-out plate 10. The soft starter base 1 is divided into an upper cavity and a lower cavity by an inner partition 12. The heat sink 4 is placed in the lower cavity. A fan limiting groove 15 for fixing the fan 5 is formed at the upper end of the lower cavity. The lower end of the lower cavity is provided with spaced main heat dissipation holes 16. The side wall of the lower cavity near the main heat dissipation holes 16 is provided with a base insertion port 17 for inserting the lower dustproof mesh plate 9. A bottom sealing plate receiving block is provided on the soft starter bottom sealing plate 6. 18. The bottom sealing plate receiving block 18 is provided with a receiving block positioning groove 19 for limiting the bottom of the lower dustproof mesh plate 9. The pull-out plate 10 includes a pull-out plate end sealing part 20 and a pull-out plate docking seat 21 provided on the pull-out plate end sealing part 20. The pull-out plate docking seat 21 is provided with a docking seat slot 22 for the side end of the lower dustproof mesh plate 9 to be engaged. The pull-out plate 10 drives the lower dustproof mesh plate 9 to be detachably placed in the lower cavity of the base. The detachable design of the lower dustproof mesh plate 9 reduces dust accumulation and avoids blockage of heat dissipation channels. The pull-out structure allows the lower dustproof mesh plate 9 to be quickly disassembled and assembled without tools, reducing maintenance costs and making replacement convenient and quick. The lower dustproof mesh plate 9 is firmly and reliably installed and positioned by the receiving block positioning groove 19 and the docking seat slot 22, ensuring the stability of the component and effectively preventing vibration and falling off.
[0022] The pull-out plate end cap 20 is provided with pull-out plate protrusions 24 at its left and right ends. The soft starter base 1 is provided with a base positioning groove 25 at the base socket 17 for positioning the pull-out plate end cap 20. The base socket 17 is provided in the base positioning groove 25. The side wall of the base positioning groove 25 is provided with a base inner locking slot 26 for engaging the pull-out plate protrusions 24. The outer end of the pull-out plate end cap 20 is also provided with a pull-out plate handle 27 for easy operation. The pull-out plate is firmly and reliably installed and easy to pull out smoothly.
[0023] It also includes an upper dustproof mesh plate 7 and an end cap 8. The end cap 8 is detachably installed on the fan limiting groove 15. The upper dustproof mesh plate 7 is placed between the fan 5 and the end cap 8. The end cap 8 includes an end cap body 30 and an end cap perimeter 31. The end cap body 30 is provided with a cross limiting post 32 inside. The cross limiting post 32 is provided with a limiting post positioning groove 33 for the upper dustproof mesh plate 7 to be fitted. The end cap body 30 is provided with an end cap exhaust port 37. The upper dustproof mesh plate 7 and the fan 5 are detachable to reduce dust accumulation and avoid blockage of the heat dissipation channel.
[0024] The left and right ends of the end cap circumference 31 are bent outward to form end cap elastic hooks 34. The left and right ends of the fan limiting groove 15 are provided with base second slots 35 corresponding to the end cap elastic hooks 34, so as to realize tool-free quick disassembly and assembly and reduce maintenance costs.
[0025] The lower cavity of the base is provided with a second positioning groove 36 on the inner wall of the side opposite to the base insertion port 17 for positioning the front end of the lower dustproof mesh plate 9, which further enhances the reliability of the lower dustproof mesh plate 9 after installation, prevents it from shifting due to vibration, and maintains the stability of dustproofing.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model are included within the protection scope of the present utility model.
Claims
1. A soft starter with good heat dissipation, characterized in that: The soft starter base (1), the soft starter upper shell assembly (2), the wiring board group (3) arranged in the soft starter base (1), the heat dissipation block (4) for heat conduction of internal components, the fan (5), the soft starter bottom sealing plate (6), the lower dust screen plate (9) and the pull-out plate (10), the soft starter base (1) is divided into the upper cavity of the base and the lower cavity of the base by the inner partition plate (12) in the base, the heat dissipation block (4) is arranged in the lower cavity of the base, and the upper end of the lower cavity of the base is formed with a fan limiting groove (15) for fixed installation of the fan (5); The lower end of the lower cavity of the base is provided with a main heat dissipation hole (16) arranged at intervals, the side wall of the lower cavity of the base is provided with a base socket (17) for insertion of the lower dust screen plate (9) near the main heat dissipation hole (16), the soft starter bottom sealing plate (6) is provided with a bottom sealing plate receiving block (18), the bottom sealing plate receiving block (18) is provided with a receiving block positioning groove (19) for limiting the bottom of the lower dust screen plate (9), the pull-out plate (10) comprises a pull-out plate end sealing part (20) and a pull-out plate butt joint seat (21) arranged on the pull-out plate end sealing part (20), the pull-out plate butt joint seat (21) is provided with a butt joint seat clamping groove (22) for clamping the side end of the lower dust screen plate (9), and the pull-out plate (10) drives the lower dust screen plate (9) to be detachably arranged in the lower cavity of the base.
2. The soft-starter of claim 1, wherein: The left and right ends of the pull-out plate end sealing part (20) are provided with pull-out plate protrusions (24), the base socket (17) is arranged in the base positioning groove (25) of the soft starter base (1) at the base socket (17), the base positioning groove (25) is provided with the base socket (17), and the side wall of the base positioning groove (25) is provided with a base inner clamping hole (26) for clamping the pull-out plate protrusion (24). The outer end of the pull-out plate end sealing part (20) is further provided with a pull-out plate handle (27) for facilitating personnel operation.
3. The soft-starter of claim 1, wherein: Further comprising an upper dust screen plate (7) and an end cover (8), the end cover (8) is detachably installed on the fan limiting groove (15), the upper dust screen plate (7) is arranged between the fan (5) and the end cover (8), the end cover (8) comprises an end cover main body (30) and an end cover surrounding edge (31), the inside of the end cover main body (30) is provided with a cross limiting column (32), the cross limiting column (32) is provided with a limiting column positioning groove (33) for sleeving the upper dust screen plate (7), and the end cover main body (30) is provided with an end cover air outlet (37).
4. The soft-starter of claim 3, wherein: The left and right ends of the end cover surrounding edge (31) are outwardly bent to form end cover elastic clamping hooks (34), and the left and right ends of the fan limiting groove (15) are provided with base second clamping holes (35) corresponding to the end cover elastic clamping hooks (34).
5. The soft-starter of claim 1, wherein: The inner wall of the side opposite to the base socket (17) of the lower cavity of the base is provided with a base second positioning groove (36) for positioning the front end of the lower dust screen plate (9).