Universal jig structure for furnace passing
By designing a universal jig structure for reflow ovens with sliding grooves and fixed grooves, the problems of high cost and low efficiency of traditional jigs are solved, realizing the versatility and flexibility of the jig, adapting to diversified production needs, and improving production efficiency and jig reliability.
Patent Information
- Application Number
- CN202423190808.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional fixtures are designed for customization, which leads to frequent fixture changes, increasing costs and reducing production efficiency. They also lack good compatibility and flexibility, making it difficult to adapt to diverse production needs.
A universal jig structure for reflow ovens is designed. By setting slider grooves and fixing grooves on the jig base and bottom plate, the slider can move freely in the grooves. Combined with limiting posts and fixing devices, it can realize the rapid positioning and placement of different products, and improve the versatility and flexibility of the jig.
It reduces fixture replacement costs, improves production efficiency, adapts to products of various specifications and sizes, ensures positioning accuracy and stability, and enhances production efficiency and fixture reliability.
Smart Images

Figure CN223772265U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of circuit board technology, and specifically relates to a general-purpose jig structure for reflow ovens. Background Technology
[0002] China's rapid economic growth and accelerated industrialization have propelled the rapid development of the printed circuit board (FPC) manufacturing industry, while also driving innovation and progress in electronic circuit technology. FPCs, due to their thinness, flexibility, and high density, are widely used in consumer electronics, automotive electronics, medical devices, and many other fields. However, with the increasing diversification and personalization of FPC products, the number of different types of sample prototyping is growing. This necessitates frequent changes to surface mount technology (SMT) reflow fixtures, increasing operating costs and reducing production efficiency. For small and medium-sized enterprises (SMEs), in particular, the high cost of fixture replacement has become a bottleneck restricting their development.
[0003] Traditional fixture designs are mostly customized, meaning each product requires a specific fixture to ensure accuracy and stability during the SMT reflow process. While this approach can meet the production needs of specific products, frequent fixture changes are not only time-consuming and labor-intensive but also waste resources when facing diverse production tasks. Furthermore, due to the varying production requirements of different products, traditional fixtures often lack good compatibility and flexibility, further limiting the improvement of production efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a universal reflow fixture structure. By improving the fixture structure, the production cost of SMT reflow for various products can be reduced and the efficiency can be improved, thereby enhancing the competitiveness of the products.
[0005] To solve the above problems, the technical solution adopted by this utility model is as follows: A universal jig structure for reflow ovens, comprising:
[0006] A fixture base, the fixture base having a first slider groove and a second slider groove, the first slider groove and the second slider groove being located on different sides of the fixture base;
[0007] A fixture base plate, wherein the fixture base plate has a first fixing groove and a second fixing groove that correspond to the first slider groove and the second slider groove;
[0008] A slider that can be engaged with the first slider groove and the second slider groove, and the slider is provided with a positioning pin and a screw hole;
[0009] A fixing device, the fixing device including a bottom screw, the bottom screw being able to pass through the screw hole and be tightened with a nut.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting slider grooves at different positions on the jig base and setting fixed grooves at corresponding positions on the jig base plate, the slider can move freely in the slider grooves, which can realize the rapid positioning and placement of different products, so that the jig can adapt to a variety of products of different specifications and sizes, improve the versatility and flexibility of the jig, and effectively solve the problems of high cost and low efficiency of traditional jigs.
[0011] In the above-mentioned fixture structure, limiting posts are provided at the four corners of the fixture base.
[0012] In the above-mentioned fixture structure, the four corners of the fixture base plate are provided with limiting holes, and the limiting pins can be inserted into the limiting holes.
[0013] In the above-described fixture structure, a retractable portion is provided on the side of the fixture base, and the retractable portion is recessed inward to facilitate the removal of the fixture.
[0014] In the above-mentioned fixture structure, the bottom of the fixture base is provided with a support foot, which is made of plastic material and is used to raise the fixture base.
[0015] The above-mentioned fixture structure has multiple air holes on its base plate, and the multiple air holes are evenly distributed.
[0016] In the above-described fixture structure, when the slider is engaged with the first slider groove and the second slider groove, the end face of the slider and the end face of the fixture base are located on the same plane.
[0017] The fixture base described above is made of plastic material.
[0018] The base plate of the aforementioned fixture is made of aluminum alloy.
[0019] The number and position of the sliders in the above-described fixture structure can be adjusted according to the specific needs of different products. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the fixture structure according to an embodiment of the present utility model;
[0021] Figure 2 This is a schematic diagram of the fixture base structure according to an embodiment of the present utility model;
[0022] Figure 3 This is a schematic diagram of the fixture base plate structure according to an embodiment of the present utility model;
[0023] Figure 4 This is a schematic diagram of the slider structure according to an embodiment of the present utility model;
[0024] Explanation of reference numerals: 100 Fixture base, 110 First slider groove, 120 Second slider groove, 130 Limiting post, 200 Fixture base plate, 210 First fixing groove, 220 Second fixing groove, 230 Limiting hole, 300 Slider, 310 Positioning pin, 320 Screw hole, 400 Fixing device, 410 Bottom screw, 420 Nut, 140 Retraction part, 150 Support foot, 240 Vent hole, 600 Product. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below, with reference to Figures 1 to 4 This utility model provides a universal jig structure for furnace reflow, including: a jig base 100, a jig bottom plate 200, a slider 300, and a fixing device 400. The jig base 100 has a first slider groove 110 and a second slider groove 120, which are located on different sides of the jig base 100. The jig bottom plate 200 has a first fixing groove 210 and a second fixing groove 220 that correspond to the first slider groove 110 and the second slider groove 120. The slider 300 can be engaged with the first slider groove 110 and the second slider groove 120, and the slider 300 is provided with a positioning pin 310 and a screw hole 320. The fixing device 400 includes a bottom screw 410, which can pass through the screw hole 320 and be tightened with a nut 420. By setting slider grooves at different positions on the fixture base 100 and setting fixed grooves at corresponding positions on the fixture base plate 200, the slider 300 can move freely in the slider grooves, enabling rapid positioning and placement of different products. This allows the fixture to adapt to products of various specifications and sizes, improving the versatility and flexibility of the fixture and effectively solving the problems of high cost and low efficiency of traditional fixtures.
[0026] Furthermore, this utility model does not limit the specific positions of the first slider groove 110 and the second slider groove 120. Preferably, referring to... Figure 2 The first slider groove 110 and the second slider groove 120 are respectively located on two mutually perpendicular sides of the fixture base 100, so that the slider 300 can be positioned in two mutually perpendicular directions. Of course, this utility model does not limit the specific shape of the first fixing groove 210 and the second fixing groove 220. Preferably, referring to Figure 3The first fixing groove 210 is internally disconnected. This structure means that the slider 300 can be positioned in different segments, rather than moving only along a single path. This provides more diverse positioning options to adapt to the needs of products of different sizes or shapes. Similarly, the second fixing groove 220 is also internally disconnected. Therefore, the number and position of the sliders 300 can be adjusted according to the specific needs of different products. Of course, this utility model does not limit the number of segments in the first fixing groove 210 and the second fixing groove 220. Preferably, the first fixing groove 210 can be divided into two independent grooves, each groove can hold one slider 300; the second fixing groove 220 can be divided into two independent grooves, each groove can hold one slider 300, with two sliders 300 forming a group, and a group of sliders 300 can be provided on each side for movement. This multi-dimensional positioning capability greatly improves the flexibility of the fixture, enabling the use of more products of different shapes and sizes. For example, for rectangular or square products 600, precise adjustments can be made in both the horizontal and vertical directions to ensure accurate product positioning. (Refer to...) Figure 1 and Figure 4 This fixture structure can adapt to more complex geometric shapes and layout requirements. The product 600 to be processed is fixed and limited to the fixture by the positioning pin 310. Furthermore, the fixing device 400 includes a bottom screw 410 and a nut 420. Of course, this utility model does not limit the specific number of bottom screws 410 and nuts 420. Preferably, there are two nuts 420, which are fixed to both ends of the screw 410 respectively.
[0027] Furthermore, referring to Figure 2 Limiting posts 130 are set at the four corners of the fixture base 100; refer to Figure 3The fixture base plate 200 has limiting holes 230 at its four corners, and limiting posts 130 can be inserted into the limiting holes 230. By setting limiting posts 130 on the fixture base 100 and limiting holes 230 on the fixture base plate 200, and snapping the limiting posts 130 into the limiting holes 230, the fixture base 100 and the fixture base plate 200 are fixedly connected, ensuring the overall stability and reliability of the entire fixture. Furthermore, the fixture base 100 has a retractable part 140 on its side. The retractable part 140 is recessed to the side to facilitate the removal of the fixture. Of course, this utility model does not limit the specific structure of the retractable part 140. Preferably, the edge of the retractable part 140 is recessed into the side of the fixture base 100, so that the operator can more easily move and operate the fixture, improving work efficiency. Furthermore, the bottom of the fixture base 100 is provided with support feet 150, which are made of plastic material and are used to raise the fixture base 100. This design increases the height of the fixture base 100, facilitating operation and heat dissipation. At the same time, the use of plastic material reduces the weight of the fixture and improves the ease of handling. Furthermore, the fixture base plate 200 is provided with multiple ventilation holes 240, which are evenly distributed. The ventilation holes 240 help improve the heat dissipation performance of the fixture base plate 200, avoid local overheating, and improve welding quality during operation. In addition, the even distribution of the ventilation holes 240 helps to form an airflow path, improving heat dissipation efficiency. Furthermore, when the slider 300 is engaged with the first slider groove 110 and the second slider groove 120, the end face of the slider 300 and the end face of the fixture base 100 are located on the same plane. This design ensures smooth movement of the slider 300 within the slot, avoiding jamming and wear, and improving the service life and operational smoothness of the slider 300. Of course, this utility model does not limit the specific materials of the fixture base 100 and the fixture base plate 200. Preferably, the fixture base 100 is made of plastic, and the fixture base plate 200 is made of aluminum alloy. Plastic materials have excellent processing performance and lightweight characteristics, reducing the manufacturing cost and handling difficulty of the fixture; aluminum alloy materials have high temperature resistance, high strength, and good thermal conductivity, enabling them to withstand welding operations in high-temperature environments, thus improving the durability and reliability of the fixture.
[0028] It should be noted that in the description of this utility model, any descriptions of orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of this utility model.
[0029] In the description of this utility model, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is mentioned, it is only for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0030] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A general-purpose jig structure for reflow ovens, characterized in that, The utility model relates to a kind of jigs, including: Jig base (100), the jig base (100) has first slider groove (110) and second slider groove (120), the first slider groove (110) and the second slider groove (120) are located different sides of the jig base (100) respectively; Jig base plate (200), the jig base plate (200) has first fixed slot (210) and second fixed slot (220) on it can correspond with the first slider groove (110) and the second slider groove (120); Slider (300), the slider (300) can be jointed in the first slider groove (110) and the second slider groove (120), the slider (300) is equipped with positioning needle (310) and screw hole (320); Fixing device (400), the fixing device (400) includes bottom screw (410) and nut (420), the bottom screw (410) can pass through the screw hole (320) and be tightened with the nut (420).
2. The tooling structure of claim 1, wherein, The jig base (100) is provided with limiting column (130) in four corners.
3. The tooling structure of claim 2, wherein, The jig base plate (200) is provided with limiting hole (230) in four corners, and the limiting column (130) can be inserted into the limiting hole (230).
4. The tooling structure of claim 1, wherein, The side of the jig base (100) is provided with shrinkage part (140), which is recessed inward to facilitate the taking of the jig.
5. The tooling structure of claim 1, wherein, The bottom of the jig base (100) is provided with support leg (150), which is made of plastic material, and the support leg (150) is used to increase the height of the jig base (100).
6. The tooling structure of claim 1, wherein, The jig base plate (200) is provided with a plurality of air holes (240), and the plurality of air holes (240) are uniformly distributed.
7. The tooling structure of claim 1 wherein, When the slider (300) is jointed in the first slider groove (110) and the second slider groove (120), the end surface of the slider (300) and the end surface of the jig base (100) are located in the same plane.
8. The tooling structure of claim 1 wherein, The jig base (100) is made of plastic material.
9. The tooling structure of claim 1 wherein, The jig base plate (200) is made of aluminum alloy material.
10. The tooling structure of claim 1 wherein, The number and position of the slider (300) can be adjusted according to the specific needs of different products.