Electric heater driver shell with positioning sealing structure
By designing positioning bosses and positioning posts on the housing of the electric heater driver, combined with dispensing grooves, the problems of inaccurate positioning and poor sealing of the plastic-coated electrodes are solved, achieving stable installation and good sealing, and improving the reliability and safety of the electric heater.
Patent Information
- Application Number
- CN202423288554.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The positioning structure of the existing electric heater driver housing is unreasonable, which makes it difficult to install the plastic-coated electrode and poses a risk of electrode breakage. The overflow of sealant leads to poor sealing performance and poses a potential electrical safety hazard.
An electric heater driver housing with a positioning and sealing structure was designed, including a housing, a positioning boss and a positioning post, which, together with a dispensing groove, are used to match the installation and sealing of the plastic-coated electrode to ensure accurate positioning and sealing effect.
It improves the installation stability and sealing effect of the plastic-coated electrode, reduces the risk of water ingress failure, and enhances the protection performance of the heater control end.
Smart Images

Figure CN223772325U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an electric heater, specifically an electric heater driver housing with a positioning and sealing structure. Background Technology
[0002] With the development of the times, new energy vehicles are playing an increasingly important role in social transportation. The PTC air heater is a crucial component of the vehicle's air conditioning and heating system. The driver housing is used to mount the heater control board, and the plastic-coated electrodes serve as the power supply electrodes for the heating elements. The driver housing connects to the heater control board to control the heating elements.
[0003] As the reliability requirements for PTC air heaters become increasingly stringent, the sealing requirements after the actuator housing and the plastic-coated electrodes are also becoming more stringent. If the positioning structure is not properly designed, the plastic-coated electrodes may become misaligned after installation, leading to difficulties in control board installation and a risk of electrode breakage. Furthermore, before installing the plastic-coated electrodes, sealant needs to be applied to their tail ends. However, when they are fitted to the actuator housing, the lack of a proper sealant applicator can cause sealant overflow, resulting in inadequate sealing of the actuator housing and potential water ingress into the controller, thus creating electrical safety hazards. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide an electric heater driver housing with a positioning and sealing structure that has strong positioning capability and good sealing effect.
[0005] To solve the above-mentioned technical problems, the electric heater driver housing with positioning and sealing structure of this utility model includes a housing, the bottom surface of which is provided with a plastic-coated electrode mounting groove for the electrode portion of the plastic-coated electrode to pass through; the housing is provided with a plurality of positioning bosses and positioning posts for positioning and installing the plastic-coated electrode, and has a dispensing groove for sealing the housing with the mounting surface of the plastic-coated electrode.
[0006] The overall layout of the plurality of positioning bosses in the housing matches the outer contour of the plastic-coated electrode.
[0007] The positioning post is matched with the positioning hole on the plastic-coated electrode.
[0008] The dispensing groove is an annular groove located around the periphery of the plastic-coated electrode mounting groove.
[0009] The number of positioning bosses is four.
[0010] The number of positioning posts is two.
[0011] The advantages of this invention are: the use of positioning bosses and positioning posts that match the outer contour and shape of the plastic-coated electrode for positioning and installation improves its installation stability; the opening of the adhesive groove in the housing prevents the sealant from overflowing, ensuring the sealing effect between the plastic-coated electrode and the housing, thereby improving the protection performance of the heater control end and reducing the risk of water ingress failure. Attached Figure Description
[0012] Figure 1 This is a perspective view of the present utility model;
[0013] Figure 2 This is a top view of the present invention;
[0014] Figure 3 This is a top view of the present invention after the plastic-coated electrode has been installed;
[0015] Figure 4 This is a cross-sectional view of the present invention after the plastic-coated electrode has been installed. Detailed Implementation
[0016] The electric heater driver housing with a positioning and sealing structure of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0017] As shown in the figure, the electric heater driver housing with positioning and sealing structure of this utility model includes a housing 5. The bottom surface of the housing 5 is provided with a plastic-coated electrode mounting groove 4 for the electrode part of the plastic-coated electrode 6 to pass through. An annular groove is opened around the plastic-coated electrode mounting groove 4 as a dispensing groove 3 to achieve sealing between the housing 5 and the mounting surface of the plastic-coated electrode 6. The housing 5 is provided with four positioning bosses 1 and two positioning posts 2 for positioning and installing the plastic-coated electrode 6. The overall layout of the four positioning bosses 1 in the housing 5 matches the outer contour of the plastic-coated electrode 6, and the positioning posts 2 match the position of the positioning holes on the plastic-coated electrode 6.
[0018] During installation, firstly, a measured amount of adhesive is dispensed into the adhesive dispensing groove 3 to evenly fill it. Then, the plastic-coated electrode 6 is installed in a fixed position in the housing 5 through the positioning action of the positioning boss 1, positioning post 2, and plastic-coated electrode mounting groove 4. Subsequently, it is tightened with two M3x8 screws, thereby improving the installation stability of the plastic-coated electrode 6 and ensuring the sealing effect between it and the housing 5. This improves the protection performance of the heater control end and reduces the risk of water ingress failure.
[0019] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. An electric heater driver housing with a location seal structure, comprising a housing, characterized in that: The bottom surface of the shell (5) is provided with a plastic-coated electrode mounting groove (4) for the plastic-coated electrode part to pass out; the shell (5) is provided with a plurality of positioning bosses (1) and positioning columns (2) for positioning and mounting the plastic-coated electrode, and is provided with a point gluing groove (3) for realizing the sealing of the shell (5) and the plastic-coated electrode mounting surface.
2. An electric heater driver housing with a location seal structure according to claim 1, characterized in that: The overall layout of the plurality of positioning bosses (1) in the shell (5) matches the outer contour of the plastic-coated electrode.
3. An electric heater driver enclosure with a location seal structure according to claim 1, characterized in that: The position of the positioning column (2) matches the position of the positioning hole on the plastic-coated electrode.
4. An electric heater driver enclosure with a location seal structure according to claim 1, characterized in that: The point gluing groove (3) is a ring groove located at the periphery of the plastic-coated electrode mounting groove (4).
5. An electric heater driver enclosure with a location seal structure according to claim 1, wherein: The number of the positioning bosses (1) is four.
6. An electric heater driver enclosure with a location seal structure according to claim 1, wherein: The number of the positioning columns (2) is two.